A mattress spring core durability testing device

By designing a mattress spring core durability testing device, which uses a motor-driven turntable and pressing unit to intermittently press the mattress, the problem of difficulty in testing spring core durability in existing technologies is solved, enabling accurate assessment of spring core durability and lifespan, and improving the mattress's support performance.

CN224535439UActive Publication Date: 2026-07-21JIAXING TAIEN SPRINGS
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIAXING TAIEN SPRINGS
Filing Date
2025-07-30
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

Existing technologies are insufficient to effectively test the durability and elastic support of mattress spring cores, which can lead to deformation of the spring cores under repeated pressure, affecting the mattress's support performance.

Method used

A mattress spring core durability testing device was designed, including a base frame, a support frame, a pressing unit, and a limiting plate. The device uses a motor-driven turntable and a drive rod to drive a reciprocating push block to intermittently press the mattress, and records the deformation and service life of the spring core using a pressure gauge.

Benefits of technology

It enables accurate testing of the durability and lifespan of mattress spring cores, improves the accuracy and applicability of the testing process, and ensures the stability of mattress support performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of mattress spring core endurance detection device, including mattress body, still include: chassis, the mattress body is fixed on the chassis;Support frame, the support frame is set on the chassis;Pressing unit, the pressing unit is set on the support frame, and the pressing unit includes bending plate and the adjusting plate being set on the bending plate, second motor is arranged on the adjusting plate.The mattress spring core endurance detection device provided by the utility model, mattress body is placed on the chassis and fixed, then the pressing unit is moved to the position required to be detected by support frame, so that the pressure disc is located directly above mattress body, the rotating disc is rotated by second motor drive, so that the reciprocating push block is driven to do reciprocating linear motion on the adjusting plate by rotating disc, the pressure disc intermittently presses mattress body, until the surface of mattress body is deformed, so as to detect the endurance of mattress spring core.
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Description

Technical Field

[0001] This utility model relates to the technical field of mattress testing devices, and more specifically to a mattress spring core durability testing device. Background Technology

[0002] Mattresses primarily provide support and comfort during sleep to protect the user's spine and optimize sleep quality. Mattresses can be divided into a support layer, a comfort layer, and a fabric layer. The support layer is the skeleton of the mattress, often composed of a cuboid frame made of various springs. Soft materials and fabrics are then distributed on the skeleton to achieve support, comfort, and durability.

[0003] The spring core in a mattress is part of the support layer. The durability and elastic support of the spring core reflect the overall performance of the mattress. Due to the different weights of users, the impact pressure that the mattress will withstand during use will also be different. If the elastic rebound force of the spring core is insufficient, it is easy for the spring core to deform under repeated pressure, affecting the support of the mattress. Therefore, a mattress spring core testing device is needed to reflect the service life and rated pressure that the mattress spring core can withstand. Utility Model Content

[0004] The purpose of this invention is to address the aforementioned problems in existing technologies and to solve the problem of mattress spring core pressure detection.

[0005] To achieve the above objectives, this utility model can be implemented through the following technical solution: a mattress spring core durability testing device, comprising a mattress body, and further comprising:

[0006] The mattress body is fixed to the base frame;

[0007] A support frame, which is mounted on the base frame;

[0008] The pressing unit is mounted on the support frame and includes a bending plate and an adjusting plate mounted on the bending plate. A second motor is mounted on the adjusting plate, and a turntable is attached to the output end of the second motor. A drive rod is mounted at the eccentric part of the turntable.

[0009] The adjustment plate is slidably provided with a reciprocating push block that cooperates with the drive rod, and one end of the reciprocating push block is provided with a pressure plate facing the mattress body.

[0010] In this embodiment of the utility model, the turntable has eccentric holes arranged in a linear array, the drive rod is engaged with the eccentric holes, and the turntable rotates on the adjustment plate;

[0011] The reciprocating push block has a groove, and the drive rod slides within the groove.

[0012] In this embodiment of the utility model, the adjustment plate is provided with a slide rail, and the reciprocating push block slides on the slide rail.

[0013] In this embodiment of the utility model, a circular groove is provided on the pressure plate, a sliding plate is slidably disposed in the circular groove, and a spring is provided between the sliding plate and the pressure plate;

[0014] The pressure plate is equipped with a test gauge, the output end of which passes through the circular groove and abuts against the sliding plate.

[0015] In this embodiment of the utility model, a first motor is provided on the support frame, and a screw is provided at the output end of the first motor;

[0016] The bending plate is provided with a transmission block that is threadedly engaged with the screw.

[0017] In this embodiment of the utility model, the base frame includes a square frame and a support plate disposed on the square frame. The support plate is provided with a first limiting plate and a second limiting plate that abut against the mattress body.

[0018] In this embodiment of the utility model, the support plate is provided with mounting holes and positioning holes respectively, and the support plate is fixed to the square frame by bolts passing through the mounting holes;

[0019] The first limiting plate and the second limiting plate clamp and fix the mattress body through positioning holes.

[0020] In this embodiment of the utility model, a notch is provided on the first limiting plate.

[0021] In this embodiment of the utility model, a locking member is provided on the support frame, and the locking member cooperates with the base frame.

[0022] In this embodiment of the utility model, the base frame is provided with feet.

[0023] Compared with the prior art, the advantages of this application are as follows: the mattress body is placed on the base frame for fixation, and then the pressing unit is moved to the required testing position through the support frame, so that the pressure plate is located directly above the mattress body. The second motor drives the turntable to rotate, so that the turntable drives the reciprocating push block to make reciprocating linear motion on the adjustment plate, so that the pressure plate intermittently presses the mattress body until the surface of the mattress body is deformed, thereby detecting the durability of the mattress spring core. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure from the front axial direction;

[0025] Figure 2This is a schematic diagram of the overall structure on the axial side of the back side;

[0026] Figure 3 This is a schematic diagram of the assembly structure of the parts in the pressing unit;

[0027] Figure 4 It is a half-section plan view of the parts in the pressing unit.

[0028] Explanation of reference numerals in the attached figures:

[0029] 1. Base frame; 11. Square frame; 12. Support plate; 121. Mounting hole; 122. Positioning hole; 2. First limiting plate; 21. Notch; 3. Support frame; 31. First motor; 32. Screw; 33. Locking element; 4. Pressing unit; 41. Bending plate; 411. Transmission block; 42. Adjusting plate; 421. Slide rail; 43. Turntable; 431. Eccentric hole; 44. Reciprocating push block; 441. Groove; 45. Drive rod; 46. Pressure plate; 461. Indicator gauge; 462. Spring; 463. Slide plate; 47. Second motor; 48. Adjusting rod; 5. Mattress body; 6. Second limiting plate. Detailed Implementation

[0030] The following are specific embodiments of the present invention, and the technical solution of the present invention will be further described in conjunction with the accompanying drawings.

[0031] like Figure 1-4 As shown, a mattress spring core durability testing device includes a mattress body 5, and further includes:

[0032] The base frame 1 and the mattress body 5 are fixed to the base frame 1;

[0033] Support frame 3 is mounted on base frame 1;

[0034] Pressing unit 4 is mounted on support frame 3 and includes bending plate 41 and adjusting plate 42 mounted on bending plate 41. A second motor 47 is mounted on adjusting plate 42 and a turntable 43 is attached to the output end of the second motor 47. A drive rod 45 is mounted at the eccentric part of turntable 43.

[0035] The adjustment plate 42 is slidably provided with a reciprocating push block 44 that cooperates with the drive rod 45, and one end of the reciprocating push block 44 is provided with a pressure plate 46 facing the mattress body 5.

[0036] Specifically, the base frame 1 is used to support the parts required during the testing process, such as... Figure 1As shown, the support frame 3 can move on the base frame 1, and the position of the pressing unit 4 in the longitudinal direction on the base frame 1 can be adjusted. The first motor 31 can drive the pressing unit 4 to move on the support frame 3, and the position of the pressing unit 4 in the transverse direction on the base frame 1 can be adjusted. This allows the mattress body 5 to be tested at different positions, improving the accuracy of the testing process. When testing the mattress body 5, the mattress body 5 is fixed to the base frame 1, and then the pressing unit 4 is moved on the support frame 3, causing the pressure plate 46 to move directly above the mattress. The second motor 47 runs to drive the turntable 43 to rotate, and the drive rod 45 rotates on the turntable 43 to drive the reciprocating push block 44 to slide up and down on the adjustment plate 42. The pressure plate 46 intermittently presses the mattress body 5 until the surface of the mattress body 5 deforms, thereby determining the durability and service life of the mattress spring core.

[0037] As a further embodiment of this utility model, the turntable 43 has eccentric holes 431 arranged in a linear array. The drive rod 45 is engaged with the eccentric holes 431. The turntable 43 rotates on the adjusting plate 42. The reciprocating push block 44 has a groove 441. The drive rod 45 slides in the groove 441. Multiple eccentric holes 431 can be opened on the turntable 43. The closer the eccentric hole 431 is to the central axis of the turntable 43, the higher the sliding frequency of the reciprocating push block 44 after the drive rod 45 is installed. Conversely, the farther the eccentric hole 431 is from the central axis, the lower the sliding frequency of the reciprocating push block 44. The groove 441 on the reciprocating push block 44 cooperates with the drive rod 45. At this time, the rotation of the turntable 43 drives the reciprocating push block 44 through the cooperation of the drive rod 45 and the groove 441, so that the reciprocating push block 44 slides on the adjusting plate 42.

[0038] Furthermore, an adjusting rod 48 is threaded onto the bending plate 41. The end of the adjusting rod 48 engages with the adjusting plate 42. When the adjusting rod 48 is rotated, the adjusting plate 42 slides on the bending plate 41, thereby adjusting the distance between the pressure plate 46 and the mattress body 5, and thus adjusting the pressure applied by the pressure plate 46 to the bed frame.

[0039] As a further embodiment of this utility model, the adjustment plate 42 is provided with a slide rail 421, and the reciprocating push block 44 slides on the slide rail 421. The slide rail 421 improves the smoothness of the sliding of the reciprocating push block 44, and at the same time limits the direction of the reciprocating push block 44, so that the reciprocating push block 44 can only slide along the slide rail 421, so that the pressure plate 46 presses the mattress body 5 back and forth.

[0040] As a further embodiment of this utility model, a circular groove is provided on the pressure plate 46, and a sliding plate 463 is slidably disposed in the circular groove. A spring 462 is disposed between the sliding plate 463 and the pressure plate 46. A gauge 461 is disposed on the pressure plate 46. The output end of the gauge 461 passes through the circular groove and abuts against the sliding plate 463. The gauge 461 can be a pressure gauge 461. When the mattress body 5 is tested, the pressure plate 46 reciprocates to press the mattress body 5. At this time, the sliding plate 463 pre-contacts the mattress and slides upward to squeeze the output end of the gauge 461. The spring 462 is compressed and in a contracted state. A certain pressure is generated in the gauge 461. When the surface of the mattress body 5 is deformed, that is, the spring core is deformed, so that the elastic force of the spring core is reduced. At this time, the pressure of the gauge 461 will change, thereby stopping the pressing unit 4 from operating. The number of times the reciprocating push block 44 is pressed down is recorded by the technical gauge, and the time is calculated by the number of times, thereby obtaining the durability of the spring core.

[0041] As a further embodiment of this utility model, a first motor 31 is provided on the support frame 3, and a screw 32 is provided at the output end of the first motor 31. A transmission block 411 that is threadedly engaged with the screw 32 is provided on the bending plate 41. The first motor 31 and the second motor 47 are both of the model number: MHMF042L1U4-1116. The first motor 31 controls the screw 32 to rotate, and under the action of the rotation of the screw 32, the transmission block 411 moves in conjunction with the bending plate 41 to move, so that the bending plate 41 slides along the support frame 3, thereby adjusting the position of the pressing unit 4.

[0042] As a further embodiment of this utility model, the base frame 1 includes a square frame 11 and a support plate 12 disposed on the square frame 11. The support plate 12 is provided with a first limiting plate 2 and a second limiting plate 6 that abut against the mattress body 5. The first limiting plate 2 is fixed to the corner of the support plate 12 by bolts. When the mattress body 5 is tested, the mattress body 5 is attached to the first limiting plate 2, and then the second limiting plate 6 is attached to the mattress body 5 through the positioning hole 122, thereby fixing the mattress body 5 to its own base frame 1 to avoid the mattress body 5 from shaking during the test.

[0043] As a further embodiment of this utility model, the support plate 12 is provided with mounting holes 121 and positioning holes 122 respectively. The support plate 12 is fixed to the frame 11 by bolts passing through the mounting holes 121. The first limiting plate 2 and the second limiting plate 6 clamp and fix the mattress body 5 through the positioning holes 122. The mounting holes 121 are used to fix the support plate 12 to the frame 11, while the positioning holes 122 can adjust the position of the second limiting plate 6 to adapt to the detection of mattress bodies 5 of different sizes, thereby improving the applicability of the detection device.

[0044] As a further embodiment of this utility model, a notch 21 is provided on the first limiting plate 2. When multiple tests are performed on mattresses of the same size, it is not necessary to remove the first limiting plate 2 and the second limiting plate 6. One corner of the mattress can be removed through the notch 21, and then the entire mattress can be removed to replace the mattresses in the same batch.

[0045] As a further embodiment of this utility model, a locking member 33 is provided on the support frame 3. The locking member 33 cooperates with the base frame 1. The locking member 33 can be a bolt or a threaded knob. When the position of the support frame 3 on the frame 11 is determined, the locking member 33 can be rotated to fix the support frame 3.

[0046] As a further embodiment of this utility model, the base frame 1 is provided with feet, which are located at the four corners of the frame 11 to support the base frame 1 and thereby improve the stability of the base frame 1 during the testing process.

[0047] The above-described technical solution of this utility model addresses the problem that existing technical solutions are too simplistic and provides a solution that is significantly different from existing technologies. The parts not covered in this application's technical solution are the same as or can be implemented using existing technologies, and will not be described in detail here.

[0048] The technical solutions in the above embodiments have clearly and completely described the content of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

Claims

1. A mattress spring core durability testing device, comprising a mattress body, characterized in that, Also includes: The mattress body is fixed to the base frame; A support frame, which is mounted on the base frame; The pressing unit is mounted on the support frame and includes a bending plate and an adjusting plate mounted on the bending plate. A second motor is mounted on the adjusting plate, and a turntable is attached to the output end of the second motor. A drive rod is mounted at the eccentric part of the turntable. The adjustment plate is slidably provided with a reciprocating push block that cooperates with the drive rod, and one end of the reciprocating push block is provided with a pressure plate facing the mattress body.

2. The mattress spring core durability testing device according to claim 1, characterized in that, The turntable has eccentric holes arranged in a linear array, the drive rod is engaged with the eccentric holes, and the turntable rotates on the adjustment plate; The reciprocating push block has a groove, and the drive rod slides within the groove.

3. The mattress spring core durability testing device according to claim 2, characterized in that, The adjustment plate is provided with a slide rail, and the reciprocating push block slides on the slide rail.

4. The mattress spring core durability testing device according to claim 1, characterized in that, The pressure plate has a circular groove, a sliding plate is slidably disposed in the circular groove, and a spring is disposed between the sliding plate and the pressure plate; The pressure plate is equipped with a test gauge, the output end of which passes through the circular groove and abuts against the sliding plate.

5. The mattress spring core durability testing device according to claim 1, characterized in that, The support frame is equipped with a first motor, and the output end of the first motor is equipped with a screw. The bending plate is provided with a transmission block that is threadedly engaged with the screw.

6. The mattress spring core durability testing device according to claim 1, characterized in that, The base frame includes a square frame and a support plate disposed on the square frame. The support plate is provided with a first limiting plate and a second limiting plate that abut against the mattress body.

7. The mattress spring core durability testing device according to claim 6, characterized in that, The support plate is provided with mounting holes and positioning holes respectively, and the support plate is fixed to the frame by bolts passing through the mounting holes; The first limiting plate and the second limiting plate clamp and fix the mattress body through positioning holes.

8. The mattress spring core durability testing device according to claim 7, characterized in that, The first limiting plate has a notch.

9. The mattress spring core durability testing device according to claim 1, characterized in that, The support frame is equipped with a locking device, which cooperates with the base frame.

10. A mattress spring core durability testing device according to claim 1, characterized in that, The base frame is equipped with feet.