A double-station shell structure for sheet metal detection

Abstract

The utility model discloses a double -position shell structure of sheet metal detection, including upper casing and lower casing, upper casing with lower casing fixed connection, be equipped with gap between upper casing with lower casing, be provided with slip component and detection subassembly on the lower casing, slip component with lower casing swing joint, slip component includes slip board no.

Description

Technical Field

[0001] This utility model belongs to the field of sheet metal inspection housing technology, specifically a dual-station housing structure for sheet metal inspection. Background Technology

[0002] Sheet metal work involves processing thin metal sheets into specific shapes. Inspecting the pass rate to ensure that dimensions, surface quality, and performance meet design requirements is essential to guarantee product quality and safety.

[0003] Existing technologies, such as the "Metal Plate Surface Defect Detection Device and Detection Method" disclosed in "CN119927851A", employ the following technical solutions: Figure 1 The workbench and work rack shown use a flipping assembly to rotate the product to be inspected. Firstly, due to the diverse shapes of sheet metal, the flipping assembly shown in the figure is difficult to adapt to the inspection of most specialized sheet metal parts, which can easily lead to damage to the sheet metal parts or the sheet metal parts falling off. Secondly, the work rack has a large open space with the outside world, and falling sheet metal parts can easily pose a danger to the operators. Furthermore, the operators can only wait while the detector is inspecting the sheet metal parts to be inspected, resulting in low inspection efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a dual-station housing structure for sheet metal inspection, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A dual-station housing structure for sheet metal inspection includes an upper housing and a lower housing, which are fixedly connected and have a gap between them. A sliding assembly and a detection assembly are mounted on the lower housing. The sliding assembly is movably connected to the lower housing. The sliding assembly includes a first sliding plate and a second sliding plate that move in the same direction. The first and second sliding plates are used to support the sheet metal parts to be inspected. The detection assembly is used to inspect the sheet metal parts. The upper housing has a cabinet door for opening or closing the internal space.

[0007] In a further technical solution, the sliding assembly also includes a slide rail and a slider. A plurality of support beams are provided inside the lower housing, and a support plate is provided on the support beam. The slide rail is installed on the support plate and is slidably connected to the slider. The slider includes slider one and slider two, and slider one and slider two are respectively fixedly connected to slide plate one and slide plate two.

[0008] In a further technical solution, the sliding assembly includes a drive motor, an active wheel, and a passive wheel. The drive motor and the active wheel are coaxially and fixedly connected. A rack is wound around the active wheel and the passive wheel. A connecting plate is fixedly provided on the rack near the sliding plate. The connecting plate and the sliding plate are detachably connected.

[0009] In a further technical solution, the support plate is provided with an adjustment groove and an adjustment plate. The bottom of the adjustment groove is provided with several through holes, and the adjustment plate is provided with several adjustment holes. The adjustment holes are used to adjust the position of the adjustment plate relative to the adjustment groove. The first drive motor and the first drive wheel are both located on the adjustment plate.

[0010] In a further technical solution, an anti-collision component is provided on the lower housing. The anti-collision component includes an anti-collision post, a rubber post, and a rubber pad. The anti-collision post is fixedly connected to the sliding plate one or the sliding plate two. One end of the rubber post is fixedly connected to the rubber pad, and the other end of the rubber post is fixedly connected to the support plate. The rubber pad restricts the position of the anti-collision post.

[0011] In a further technical solution, the lower housing is provided with several sensors, both the first sliding plate and the second sliding plate are provided with stroke sensing plates, and the support plate is provided with a controller. The sensors are electrically connected to the controller, and the controller is used to control the first drive motor.

[0012] In a further technical solution, the detection component includes a camera floor, a camera mounting plate, and a camera detector. A support frame is provided on the support beam, the camera floor is connected to the support frame, the camera mounting plate is fixedly connected to the camera floor, and the camera detector is connected to the camera mounting plate.

[0013] In a further technical solution, the detection component also includes a camera adjustment plate, the camera fixing plate is connected to the camera adjustment plate, and the camera adjustment plate is connected to the camera detector.

[0014] In a further technical solution, a vertical lead screw pair is provided on the support frame, and the moving end of the lead screw pair is fixedly connected to the camera floor.

[0015] In a further technical solution, the lower housing is provided with several openings, and a miniature fan is provided corresponding to each opening, with the miniature fan being a commutator fan.

[0016] The beneficial effects of this utility model are:

[0017] In use of this invention, the operator first opens the cabinet door and places the sheet metal part to be inspected on the second sliding plate. The second sliding plate is then moved below the inspection assembly. Simultaneously, the first sliding plate moves to the outside of the upper housing. The inspection assembly is used to inspect the surface dimensions and surface quality of the sheet metal part. At the same time, the operator can place another sheet metal part to be inspected on the first sliding plate. After the first side of the sheet metal part on the second sliding plate has been inspected, the sliding plate is moved in the reverse direction to the loading / unloading position. Simultaneously, the first sliding plate slides through the gap to the area below the inspection assembly for inspection. The operator can rearrange the sheet metal parts on slide plate two so that the untested side faces the testing component. After the testing component finishes testing the sheet metal parts on slide plate one, the position is adjusted again, and slide plate two is moved under the testing component to test the second side of the sheet metal parts on slide plate two. This process is repeated to perform a comprehensive test on the sheet metal parts. The testing is conducted inside the upper housing, so the sheet metal parts will not be damaged and are not affected by external interference, thus improving the accuracy of the test. It is suitable for testing parts of various shapes. In addition, the cyclical movement of slide plate one and slide plate two improves work efficiency.

[0018] Other features and advantages of this invention will be described in detail in the following detailed description section. Attached Figure Description

[0019] Figure 1 The overall structure of this utility model Figure 1 .

[0020] Figure 2 The overall structure of this utility model Figure 2 .

[0021] Figure 3 : Structural diagram of the hidden upper shell of this utility model.

[0022] Figure 4 The structure of the concealed upper shell and sliding plate one and sliding plate two of this utility model Figure 1 .

[0023] Figure 5 The present utility model Figure 4 Enlarged view of part A.

[0024] Figure 6 The structure of the concealed upper shell and sliding plate one and sliding plate two of this utility model Figure 2 .

[0025] Figure 7 The present utility model Figure 6 Enlarged view of part B.

[0026] Figure 8The following is a structural diagram of the detection component, partial support frame, and partial lower shell of this utility model.

[0027] Reference numerals: 1. Upper housing; 2. Lower housing; 3. Clearance; 4. Sliding assembly; 41. Sliding plate one; 42. Sliding plate two; 43. Slide rail component; 44. Slider component; 441. Slider one; 442. Slider two; 45. Drive motor one; 46. Drive wheel one; 47. Driven wheel one; 48. Rack one; 49. Connecting plate one; 5. Detection assembly; 51. Camera floor; 52. Camera mounting plate; 53. Camera detector; 54. Camera adjustment plate; 6. Support beam; 7. Support plate; 8. Guide rail block; 9. Adjustment groove; 10. Adjustment plate; 11. Cabinet door; 12. Adjustment hole; 13. Anti-collision post; 14. Rubber post; 15. Rubber pad; 16. Sensor; 17. Stroke sensor; 18. Support frame; 19. Display; 20. Lead screw pair; 21. Handle; 22. Miniature fan; 23. Reversing fan Detailed Implementation

[0028] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0029] Please refer to Figure 1-8 ;

[0030] This utility model discloses a dual-station shell structure for sheet metal inspection, including an upper shell 1 and a lower shell 2, which are fixedly connected. The upper shell 1 includes four side walls, one of which has a gap 3 between it and the lower shell 2. The lower shell 2 is provided with a sliding assembly 4 and a detection assembly 5, which are movably connected to the lower shell 2. The sliding assembly 4 includes a first sliding plate 41 and a second sliding plate 42 that move in the same direction. The first sliding plate 41 passes through the gap 3 when sliding. The first sliding plate 41 and the second sliding plate 42 are used to support the sheet metal parts to be inspected. The detection assembly 5 is used to inspect the sheet metal parts to be inspected. The upper shell 1 is provided with a cabinet door 11 for opening or closing the internal space. The cabinet door 11 can be rotatably connected to the side wall of the upper shell 1.

[0031] Specifically, in use, the operator first opens cabinet door 11, places the sheet metal part to be inspected on sliding plate 2 42, and moves sliding plate 2 42 below the inspection component 5. At this time, sliding plate 1 41 moves synchronously to the outside of the upper housing 1. The inspection component 5 is used to inspect the surface dimensions and surface quality of the sheet metal part to be inspected. At the same time, the operator can place another sheet metal part to be inspected on sliding plate 1 41. After the first side of the sheet metal part to be inspected on sliding plate 2 42 is inspected, the sliding plate 2 42 is moved in the reverse direction to the loading / unloading position. Simultaneously, sliding plate 1 41 slides through gap 3 to the bottom of the inspection component 5 for inspection. At this point, the operator can rearrange the sheet metal parts on the sliding plate 42 so that the untested side faces the testing component 5. After the testing component 5 finishes testing the sheet metal parts on the sliding plate 41, the position is adjusted again, and the sliding plate 42 is moved below the testing component 5 to test the second side of the sheet metal parts on the sliding plate 42. This process is repeated to perform a comprehensive test on the sheet metal parts. The test is conducted inside the upper housing 1, so the sheet metal parts to be tested will not be damaged and are not affected by external interference, thus improving the accuracy of the test. This method is suitable for testing parts of various shapes. In addition, the cyclical movement of the sliding plate 41 and the sliding plate 42 improves work efficiency.

[0032] In this embodiment, the sliding assembly 4 further includes a slide rail component 43 and a slider component 44. The slide rail component 43 includes two long slide rails. Several support beams 6 are provided inside the lower housing 2. The support beams 6 can be vertical, horizontal, or both. This embodiment does not limit this. Support plates 7 are provided on the support beams 6, and two guide rail blocks 8 are provided on the support plates 7. The two guide rail blocks 8 are placed horizontally, and one end of the guide rail block 8 passes through the gap 3 and is located inside the upper housing 1. The two long slide rails are installed... Mounted on the support plate 7, more precisely, two long slide rails are respectively mounted on the guide rail block 8. The slide rail component 43 and the slider component 44 are slidably connected. The slider component 44 includes slider one 441 and slider two 442. Slider one 441 and slider two 442 are respectively provided with slide groove one and slide groove two. Slide groove one and slide groove two are respectively slidably connected to the two long slide rails so that slider one 441 and slider two 442 can slide stably with the two long slide rails, and are respectively fixedly connected to slide plate one 41 and slide plate two 42.

[0033] In this embodiment, the sliding assembly 4 includes a drive motor 45, a driving wheel 46, and a driven wheel 47. The drive motor 45 and the driving wheel 46 are coaxially and fixedly connected. A rack 48 is wound around the driving wheel 46 and the driven wheel 47. A connecting plate 49 is fixedly disposed on the rack 48 near the sliding plate 41. The connecting plate 49 is detachably connected to the sliding plate 41. Specifically, the drive motor 45 drives the driving wheel 46 to rotate, which in turn drives the rack 48 to rotate, which in turn drives the driven wheel 47 to rotate. At the same time, the rotation of the rack 48 can drive the connecting plate 49 to move, which in turn drives the sliding plate 41 to move. It is worth noting that the connecting plate 49 moves horizontally and does not interfere with the driving wheel 47. The rotation of the driving wheel 46 and the driven wheel 47, i.e. the movement range of the connecting plate 49, is from the driving wheel 46 to the driven wheel 47, making a reciprocating motion, without getting tangled on the driving wheel 46 and the driven wheel 47. Correspondingly, the sliding assembly 4 also includes a second drive motor (not shown in the figure), a second driving wheel (not shown in the figure), and a second driven wheel (not shown in the figure). The second drive motor and the second driving wheel are coaxially fixedly connected. The second driving wheel and the second driven wheel are wound with a rack 2 (not shown in the figure). A second connecting plate 2 (not shown in the figure) is fixedly installed on the rack 2 near the sliding plate 42. The second connecting plate and the second sliding plate 42 are detachably connected. The connection between the second connecting plate and the second sliding plate 42 can be fixed with screws.

[0034] It is worth noting that another implementation method is to use pneumatic sliders 441 and 442, which are driven by pneumatic means to move slide plates 41 and 42. In this embodiment, drive motors 45 and 2, along with racks 48 and 2, are used to drive slide plates 41 and 42, which can improve the accuracy of the movement of slide plates 41 and 42.

[0035] In this embodiment, the support plate 7 has an adjustment groove 9 and an adjustment plate 10. The bottom of the adjustment groove 9 has several through holes, and the adjustment plate 10 has several adjustment holes 12. The adjustment holes 12 are used to adjust the position of the adjustment plate 10 relative to the adjustment groove 9. The drive motor 45 and the drive wheel 46 are both located on the adjustment plate 10. The position of the adjustment plate 10 is adjusted by adjusting the adjustment holes 12, thereby adjusting the position of the drive motor 45 and the drive wheel 46, and thus adjusting the linear distance between the drive wheel 46 and the driven wheel 47, and further adjusting the tension of the toothed belt, so as to improve the convenience of assembly and improve the stability of the movement of the sliding plate 41.

[0036] In this embodiment, the lower housing 2 is provided with an anti-collision assembly, which includes an anti-collision post 13, a rubber post 14, and a rubber pad 15. The anti-collision post 13 is fixedly connected to the sliding plate 41 or the sliding plate 42. One end of the rubber post 14 is fixedly connected to the rubber pad 15, and the other end of the rubber post 14 is fixedly connected to the support plate 7. The rubber pad 15 restricts the position of the anti-collision post 13. Furthermore, the lower housing 2 is provided with a plurality of sensors 16. Both the sliding plate 41 and the sliding plate 42 are provided with stroke sensing plates 17. The support plate 7 is provided with a controller. The sensors 16 are electrically connected to the controller. The controller is used to control the drive motor 45.

[0037] Specifically, during the movement of sliding plate 41 and sliding plate 42, the stroke sensing plate 17 cooperates with the sensor 16 on the lower housing 2 to monitor the position of sliding plate 41 and sliding plate 42 in real time, and the controller precisely controls the operation of drive motor 45 and drive motor 2 to ensure the stable movement of sliding plate 41 and sliding plate 42. If sliding plate 41 or sliding plate 42 moves to the limit position, the anti-collision post 13 will contact the rubber pad 15. The rubber post 14 and the rubber pad 15 together buffer the impact force to avoid damage to the equipment.

[0038] In this embodiment, the detection component 5 includes a camera floor 51, a camera mounting plate 52, and a camera detector 53. A support frame 18 is provided on the support beam 6. The camera floor 51 is connected to the support frame 18. The camera mounting plate 52 is fixedly connected to the camera floor 51. The camera detector 53 is connected to the camera mounting plate 52. Furthermore, the detection component 5 also includes a camera adjustment plate 54. The camera mounting plate 52 is connected to the camera adjustment plate 54. The camera adjustment plate 54 is connected to the camera detector 53. A display 19 is provided on one side wall of the upper housing 1. The display 19 is electrically connected to the controller.

[0039] Specifically, the camera detector 53 in the detection component 5 is stably positioned on the support frame 18 by the camera fixing plate 52 and the camera floor 51. The camera adjustment plate 54 can finely adjust the position and angle of the camera detector 53 to adapt to sheet metal parts of different shapes and sizes. The camera detector 53 performs high-precision detection on the surface dimensions and surface quality of the sheet metal parts. The detection data is transmitted to the controller in real time. The controller processes the data and transmits it to the display 19, so that the operator can observe the pass rate of the sheet metal parts to be inspected in real time.

[0040] In this embodiment, a vertical lead screw pair 20 is provided on the support frame 18. The moving end of the lead screw pair is fixedly connected to the camera floor 51. A handle 21 is provided on the lead screw pair. By rotating the handle 21, the operator can move the position of the camera floor 51 and thus move the position of the camera detector 53.

[0041] In this embodiment, the lower housing 2 is provided with several openings, and a miniature fan 22 is provided in each opening. The miniature fan 22 is provided with a commutator fan 23.

[0042] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0043] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A dual-station housing structure for sheet metal inspection, characterized in that, The device includes an upper housing (1) and a lower housing (2), which are fixedly connected. A gap (3) is provided between the upper housing (1) and the lower housing (2). A sliding assembly (4) and a detection assembly (5) are provided on the lower housing (2). The sliding assembly (4) is movably connected to the lower housing (2). The sliding assembly (4) includes a first sliding plate (41) and a second sliding plate (42) that move in the same direction. The first sliding plate (41) and the second sliding plate (42) are used to carry the sheet metal parts to be tested. The detection assembly (5) is used to detect the sheet metal parts to be tested. The upper housing (1) is provided with a cabinet door (11) for opening or closing the internal space.

2. The dual-station housing structure for sheet metal inspection according to claim 1, characterized in that, The sliding assembly (4) further includes a slide rail (43) and a slider (44). A plurality of support beams (6) are provided inside the lower housing (2). A support plate (7) is provided on the support beam (6). The slide rail (43) is installed on the support plate (7). The slide rail (43) is slidably connected to the slider (44). The slider (44) includes a slider one (441) and a slider two (442). The slider one (441) and the slider two (442) are respectively fixedly connected to the slider plate one (41) and the slider plate two (42).

3. The dual-station housing structure for sheet metal inspection according to claim 2, characterized in that, The sliding assembly (4) includes a drive motor (45), an active wheel (46), and a passive wheel (47). The drive motor (45) and the active wheel (46) are coaxially fixedly connected. The active wheel (46) and the passive wheel (47) are wound with a rack (48). A connecting plate (49) is fixedly provided on the rack (48) near the sliding plate (41). The connecting plate (49) and the sliding plate (41) are detachably connected.

4. The dual-station housing structure for sheet metal inspection according to claim 3, characterized in that, The support plate (7) has an adjustment groove (9) and an adjustment plate (10). The bottom of the adjustment groove (9) has several through holes, and the adjustment plate (10) has several adjustment holes (12). The adjustment holes (12) are used to adjust the position of the adjustment plate (10) relative to the adjustment groove (9). The drive motor (45) and the drive wheel (46) are both located on the adjustment plate (10).

5. The dual-station housing structure for sheet metal inspection according to claim 2, characterized in that, The lower housing (2) is provided with an anti-collision assembly, which includes an anti-collision post (13), a rubber post (14), and a rubber pad (15). The anti-collision post (13) is fixedly connected to the sliding plate one (41) or the sliding plate two (42). One end of the rubber post (14) is fixedly connected to the rubber pad (15), and the other end of the rubber post (14) is fixedly connected to the support plate (7). The rubber pad (15) restricts the position of the anti-collision post (13).

6. The dual-station housing structure for sheet metal inspection according to claim 3, characterized in that, The lower housing (2) is provided with a plurality of sensors (16), and both the first sliding plate (41) and the second sliding plate (42) are provided with stroke sensing plates (17). The support plate (7) is provided with a controller, and the sensors (16) are electrically connected to the controller. The controller is used to control the first drive motor (45).

7. The dual-station housing structure for sheet metal inspection according to claim 2, characterized in that, The detection component (5) includes a camera floor (51), a camera mounting plate (52), and a camera detector (53). A support frame (18) is provided on the support beam (6). The camera floor (51) is connected to the support frame (18). The camera mounting plate (52) is fixedly connected to the camera floor (51). The camera detector (53) is connected to the camera mounting plate (52).

8. The dual-station housing structure for sheet metal inspection according to claim 7, characterized in that, The detection component (5) also includes a camera adjustment plate (54), the camera fixing plate (52) is connected to the camera adjustment plate (54), and the camera adjustment plate (54) is connected to the camera detector (53).

9. The dual-station housing structure for sheet metal inspection according to claim 7, characterized in that, A vertical lead screw pair (20) is provided on the support frame (18), and the moving end of the lead screw pair (20) is fixedly connected to the camera floor (51).

10. A dual-station housing structure for sheet metal inspection according to claim 1, characterized in that, The lower housing (2) is provided with several openings, and a miniature fan (22) is provided in each opening. The miniature fan (22) is provided with a commutator fan (23).

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