A low-inductance winding turn impulse tester with anti-interference function

Abstract

The utility model provides a kind of low inductance winding interturn impulse tester with anti-interference function, belong to low inductance winding interturn impulse test technical field;To solve the problem of one-sidedness of the data acquisition mode of fixed type, so that the data collected;Including test box;The test box inside is fixedly provided with clamping assembly, and test box top is fixedly provided with display structure;The test box top side is provided with driving structure inside, and driving structure bottom is equipped with acquisition component;The driving structure includes: reciprocating screw, guide column, drive seat and link block;By being provided with reciprocating screw and guide column and drive seat and link block, the drive seat can drive infrared thermal imaging probe to reciprocate above winding again;Further conducive to the comprehensive collection of winding;Compared with the collection mode of traditional fixed position, greatly expand the range of data collection, ensure the comprehensiveness of data collection.

Description

Technical Field

[0001] This utility model belongs to the field of low inductance winding inter-turn impact test technology, and more specifically, it relates to a low inductance winding inter-turn impact tester with anti-interference function. Background Technology

[0002] In the production and maintenance of electrical equipment such as motors and transformers, the testing of the inter-turn insulation performance of low-inductance windings is crucial. Poor inter-turn insulation can lead to faults such as short circuits and localized overheating during operation, seriously affecting the performance, lifespan, and operational safety of the equipment. Therefore, conducting impact tests on the inter-turns of low-inductance windings to accurately detect their insulation condition is a key step in ensuring the quality of electrical equipment.

[0003] Traditional testing instruments have significant limitations in data acquisition. Many instruments have fixed acquisition positions and angles, lacking flexibility and unable to move back and forth. This fixed data acquisition method results in incomplete data, failing to comprehensively cover all key information of the winding during the inter-turn impact test, thus greatly reducing data accuracy. Due to the lack of comprehensive and accurate data support, it is difficult to draw accurate and reliable conclusions when evaluating the inter-turn insulation performance of low-inductance windings, making it difficult to meet the increasingly stringent and refined requirements for the quality inspection of electrical equipment. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a low-inductance winding inter-turn impact tester with anti-interference function, thereby solving the problem of one-sidedness in the data acquired by the fixed data acquisition method mentioned in the background art.

[0005] This utility model discloses a low-inductance winding inter-turn impact tester with anti-interference function, which is achieved by the following specific technical means:

[0006] A low-inductance winding inter-turn impact tester with anti-interference function includes a test chamber; a clamping assembly is fixedly installed inside the test chamber, and a display structure is fixedly installed on the top of the test chamber; a driving structure is installed inside the top side of the test chamber, and a data acquisition assembly is installed at the bottom of the driving structure.

[0007] The driving structure includes: a reciprocating screw, a guide column, a drive seat, and a connecting block; the reciprocating screw is rotatably disposed inside the top side of the test chamber, and is fixedly disposed at the end of the motor device shaft, and the motor device is fixedly disposed outside the test chamber; the guide column is fixedly disposed inside the top side of the test chamber; the drive seat is movably disposed between the guide column and the outside of the reciprocating screw; the connecting block is fixedly installed inside the drive seat, and is movably disposed inside the spiral groove of the reciprocating screw; the acquisition component includes: a double-ended screw B and an adjusting seat; the double-ended screw B is rotatably disposed at the bottom of the drive seat, and a handwheel is fixedly disposed at the top of the double-ended screw B; the adjusting seat is disposed outside the double-ended screw B by a threaded connection, and the adjusting seat is slidably disposed at the bottom of the drive seat by a dovetail groove.

[0008] In at least some embodiments, two sets of doors are slidably provided on one side of the test chamber, and handles are fixedly provided on the outside of the doors, with two sets of handles and doors arranged symmetrically.

[0009] In at least some embodiments, the clamping assembly includes: a clamping platform, a double-ended screw A, a clamping seat, a clamping plate, and a protective pad; the clamping platform is fixedly disposed at the bottom inside the test chamber; the double-ended screw A is rotatably disposed between the clamping platform and the inside of the test chamber, and a handwheel is fixedly disposed at the top of the double-ended screw A; the clamping seat is slidably disposed inside the clamping platform through a dovetail groove, and the clamping seat is disposed outside the double-ended screw A through a threaded connection; the clamping plate is fixedly disposed at the top of the clamping seat; and the protective pad is fixedly disposed inside the clamping plate.

[0010] In at least some embodiments, the clamping assembly further includes: a connecting wire, an alligator clamp, and a high-voltage pulse generator; the bottom end of the connecting wire is fixedly disposed inside the clamping platform; the alligator clamp is fixedly disposed at the top end of the connecting wire; the high-voltage pulse generator is fixedly disposed at the bottom of the clamping platform, and the high-voltage pulse generator is electrically connected to the connecting wire.

[0011] In at least some embodiments, the display structure includes: a support column, a support arm, a mounting base, a tray, and a display; the support column is fixedly disposed on the top of the test chamber; the support arm is fixedly disposed on the outside of the support column; the mounting base is fixedly disposed on the end of the support arm; the tray is fixedly disposed on the bottom of the mounting base; and the display is fixedly disposed on the top of the mounting base.

[0012] In at least some embodiments, the acquisition component further includes: an adjustment plate, a connecting seat, an acquisition frame, and an infrared thermal imaging probe; the adjustment plate is rotatably disposed at the bottom of the adjustment seat; the connecting seat is rotatably disposed at the bottom of the adjustment plate, and two sets of connecting seats, adjustment plates, and adjustment seats are symmetrically arranged; the acquisition frame is fixedly disposed between the two sets of connecting seats; the infrared thermal imaging probe is fixedly disposed at the bottom of the acquisition frame, and the infrared thermal imaging probe is electrically connected to the display via a data acquisition and processing module.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. In this utility model, by setting a reciprocating lead screw and guide column, as well as a drive seat and connecting block, the drive seat can drive the infrared thermal imaging probe to move back and forth above the winding; thus, it is beneficial to collect data on the winding in a comprehensive manner; compared with the traditional fixed position acquisition method, it greatly expands the range of data acquisition, ensures the comprehensiveness of data acquisition, and enhances the accuracy of data.

[0015] 2. In this utility model, the test chamber and the door are made of high-strength aluminum. When the door is tightly closed, it can create a relatively independent and closed test space for the winding. Aluminum itself has a certain electromagnetic shielding performance, which can effectively block the intrusion of external electromagnetic signals. At the same time, its good sealing performance can also prevent external mechanical vibration, airflow disturbance and other factors from affecting the test process, minimize the interference of external interference on the test results, and ensure that the winding inter-turn impact test is carried out accurately in a stable and pure environment.

[0016] 3. In this utility model, by setting a double-headed screw B and an adjusting seat, two sets of adjusting plates can rotate in opposite directions simultaneously, causing the acquisition frame to move up and down. This allows the distance between the winding and the infrared thermal imaging probe to be adjusted according to the actual size of the winding. This not only improves the adaptability of the testing instrument to windings of different sizes, but also ensures that the infrared thermal imaging probe is always in the optimal detection position, providing a strong guarantee for accurately acquiring key data of the winding during the inter-turn impact test. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0018] Figure 2 This is a schematic diagram of the internal structure of the test chamber of this utility model.

[0019] Figure 3 This is a schematic diagram of the upper surface structure of the clamping platform of this utility model.

[0020] Figure 4 This is a schematic diagram of the acquisition component of this utility model.

[0021] Figure 5 This is a structural schematic diagram of the collection frame and adjustment base of this utility model.

[0022] Figure 6 This is a schematic diagram of the display structure of this utility model.

[0023] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0024] 1. Test chamber; 101. Chamber door; 102. Handle;

[0025] 2. Clamping assembly; 201. Clamping platform; 202. Double-ended screw A; 203. Clamping base; 204. Clamping plate; 205. Protective pad; 206. Connecting wire; 207. Alligator clamp; 208. High-voltage pulse generator;

[0026] 3. Display structure; 301. Support column; 302. Support arm; 303. Mounting base; 304. Tray; 305. Display screen;

[0027] 4. Drive structure; 401. Reciprocating lead screw; 402. Guide column; 403. Drive base; 404. Connecting block;

[0028] 5. Acquisition components; 501. Double-ended screw B; 502. Adjustment seat; 503. Adjustment plate; 504. Connecting seat; 505. Acquisition frame; 506. Infrared thermal imaging probe. Detailed Implementation

[0029] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.

[0030] Example 1: As shown in the attached document Figure 1 To be continued Figure 6 As shown:

[0031] This utility model provides a low inductance winding inter-turn impact tester with anti-interference function, including a test chamber 1; a clamping component 2 is fixedly installed inside the test chamber 1, and a display structure 3 is fixedly installed on the top of the test chamber 1; a driving structure 4 is installed inside the top side of the test chamber 1, and a data acquisition component 5 is installed at the bottom of the driving structure 4.

[0032] In this embodiment, the drive structure 4 includes: a reciprocating screw 401, a guide column 402, a drive seat 403, and a connecting block 404; the reciprocating screw 401 is rotatably disposed inside the top side of the test chamber 1, and the reciprocating screw 401 is fixedly disposed at the end of the motor device shaft, and the motor device is fixedly disposed outside the test chamber 1; the guide column 402 is fixedly disposed inside the top side of the test chamber 1; the drive seat 403 is movably disposed between the guide column 402 and the outside of the reciprocating screw 401; the connecting block 404 is fixedly installed inside the drive seat 403, and the connecting block 404 is movably disposed inside the spiral groove of the reciprocating screw 401; the acquisition component 5 includes: a double-ended screw B501 and an adjusting seat 502; the double-ended screw B501 is rotatably mounted on the bottom of the drive seat 403, and a handwheel is fixedly mounted on the top of the double-ended screw B501; the adjusting seat 502 is threadedly connected to the outside of the double-ended screw B501, and the adjusting seat 502 is slidably mounted on the bottom of the drive seat 403 via a dovetail groove; the clamping assembly 2 includes: a clamping platform 201, a double-ended screw A202, a clamping seat 203, a clamping plate 204, and a protective pad 205; the clamping platform 201 is fixedly mounted on the bottom inner side of the test chamber 1; the double-ended screw A202 is rotatably mounted between the clamping platform 201 and the interior of the test chamber 1, and a handwheel is fixedly mounted on the top of the double-ended screw A202; the clamping seat 203 is slidably mounted inside the clamping platform 201 via a dovetail groove, and clamps... The base 203 is threadedly connected to the outside of the double-ended screw A202; the clamping plate 204 is fixedly installed on the top of the clamping base 203; the protective pad 205 is fixedly installed on the inside of the clamping plate 204; the clamping assembly 2 also includes: a connecting wire 206, an alligator clamp 207, and a high-voltage pulse generator 208; the bottom end of the connecting wire 206 is fixedly installed inside the clamping platform 201; the alligator clamp 207 is fixedly installed on the top end of the connecting wire 206; the high-voltage pulse generator 208 is fixedly installed at the bottom of the clamping platform 201, and the high-voltage pulse generator 208 is electrically connected to the connecting wire 206; the display structure 3 includes: a support column 301, a support arm 302, a mounting base 303, a tray 304, and a display. 305; Support column 301 is fixedly installed on the top of test chamber 1; Support arm 302 is fixedly installed on the outside of support column 301; Mounting seat 303 is fixedly installed at the end of support arm 302; Tray 304 is fixedly installed at the bottom of mounting seat 303; Display 305 is fixedly installed on the top of mounting seat 303; Its specific function is: By setting reciprocating screw 401 and guide column 402, as well as drive seat 403 and connecting block 404, the drive seat 403 can drive the infrared thermal imaging probe 506 to move back and forth above the winding; thereby facilitating comprehensive acquisition of the winding; Compared with the traditional fixed position acquisition method, it greatly expands the range of data acquisition and ensures the comprehensiveness of data acquisition.

[0033] Example 2: As shown in the attached document Figure 1As shown: Based on Embodiment 1, two sets of doors 101 are slidably arranged on one side of the test chamber 1, and handles 102 are fixedly arranged on the outside of the doors 101. The handles 102 and doors 101 are arranged symmetrically in two sets. Both the test chamber 1 and the doors 101 are made of high-strength aluminum. The specific function is that the test chamber 1 and the doors 101 are made of high-strength aluminum. When the doors 101 are tightly closed, they can create a relatively independent and closed test space for the winding. Aluminum itself has a certain electromagnetic shielding performance, which can effectively block the intrusion of external electromagnetic signals.

[0034] Example 3: As shown in the attached document Figure 4 With appendix Figure 5 As shown: Based on Embodiment 1 and Embodiment 2, the acquisition component 5 further includes: an adjustment plate 503, a connecting seat 504, an acquisition frame 505, and an infrared thermal imaging probe 506; the adjustment plate 503 is rotatably disposed at the bottom of the adjustment seat 502; the connecting seat 504 is rotatably disposed at the bottom of the adjustment plate 503, and two sets of connecting seats 504, adjustment plates 503, and adjustment seats 502 are symmetrically arranged; the acquisition frame 505 is fixedly disposed between the two sets of connecting seats 504; the infrared thermal imaging probe 506 is fixedly disposed at the bottom of the acquisition frame 505, and the infrared thermal imaging probe 506 is electrically connected to the display 305 via a data acquisition and processing module; its specific function is: by setting the double-headed screw B501 and the adjustment seat 502, the two sets of adjustment plates 503 can be rotated in opposite directions at the same time, so that the acquisition frame 505 can move up and down, thereby adjusting the distance between the winding and the infrared thermal imaging probe 506 according to the actual size of the winding; improving the adaptability of the testing instrument to windings of different sizes.

[0035] The specific usage and function of this embodiment are as follows:

[0036] In this invention, the low-inductance winding to be tested is placed at a suitable position on the clamping platform 201. Then, the double-ended screw A202 is rotated, causing the two sets of clamping seats 203 to move in opposite directions, so that the four sets of clamping plates 204 clamp and fix the low-inductance winding to be tested through the protective pads 205. The alligator clamps 207 at the top of the connecting wires 206 are clamped on the corresponding test points of the winding to ensure a firm connection. The double-ended screw B501 is rotated, causing the two sets of adjusting plates 503 to rotate in opposite directions through the two sets of adjusting seats 502, so that the acquisition frame 505 moves the infrared thermal imaging probe 506 up and down, so that the infrared thermal imaging probe 506 reaches a suitable height. The high-voltage pulse generator 208 is activated to generate a high-voltage pulse signal, which is applied to the winding through the connecting wires 206 and the alligator clamps 207. The winding is subjected to an inter-turn impact test. The handle 102 is pushed to slide and tightly close the chamber door 1 on one side of the test chamber 1, creating a relatively independent and enclosed test space for the winding. The motor is started to drive the reciprocating screw 401 to rotate. The reciprocating screw 401, through the guide column 402 and connecting block 404, drives the drive seat 403 to move back and forth, causing the infrared thermal imaging probe 506 to move back and forth above the winding. During the reciprocating movement of the infrared thermal imaging probe 506 above the winding by the drive seat 403, the infrared thermal imaging probe 506 performs a comprehensive scan of the winding, collecting key data such as temperature changes during the inter-turn impact test. The collected data is transmitted to the display 305 through the data acquisition and processing module, allowing the operator to observe the test data and images in real time.

Claims

1. A low-inductance winding inter-turn impact tester with anti-interference function, characterized in that, include: Test chamber (1); a clamping assembly (2) is fixedly installed inside the test chamber (1), and a display structure (3) is fixedly installed on the top of the test chamber (1); a driving structure (4) is installed inside the top side of the test chamber (1), and a data acquisition assembly (5) is installed at the bottom of the driving structure (4); The drive structure (4) includes: a reciprocating screw (401), a guide column (402), a drive seat (403), and a connecting block (404); the reciprocating screw (401) is rotatably disposed inside the top side of the test chamber (1), and the reciprocating screw (401) is fixedly disposed at the end of the motor device shaft, and the motor device is fixedly disposed outside the test chamber (1); the guide column (402) is fixedly disposed inside the top side of the test chamber (1); the drive seat (403) is movably disposed between the guide column (402) and the outside of the reciprocating screw (401); the connecting block (404) is fixedly disposed inside the test chamber (1). The acquisition component (5) is fixedly installed inside the drive seat (403), and the connecting block (404) is movably set inside the spiral groove inside the reciprocating screw (401); the acquisition component (5) includes: a double-ended screw B (501) and an adjusting seat (502); the double-ended screw B (501) is rotatably set at the bottom of the drive seat (403), and a handwheel is fixedly set at the top of the double-ended screw B (501); the adjusting seat (502) is set outside the double-ended screw B (501) by threaded connection, and the adjusting seat (502) is slidably set at the bottom of the drive seat (403) by dovetail groove.

2. The low-inductance winding inter-turn impact tester with anti-interference function according to claim 1, characterized in that: The test chamber (1) has two sets of doors (101) slidably arranged on one side, and handles (102) are fixedly arranged on the outside of the doors (101), and the handles (102) and doors (101) are arranged symmetrically in two sets.

3. The low-inductance winding inter-turn impact tester with anti-interference function according to claim 1, characterized in that: The clamping assembly (2) includes: a clamping platform (201), a double-ended screw A (202), a clamping seat (203), a clamping plate (204), and a protective pad (205); the clamping platform (201) is fixedly installed at the bottom of the inner side of the test chamber (1); the double-ended screw A (202) is rotatably installed between the clamping platform (201) and the interior of the test chamber (1), and a handwheel is fixedly installed at the top of the double-ended screw A (202); the clamping seat (203) is slidably installed inside the clamping platform (201) through a dovetail groove, and the clamping seat (203) is installed outside the double-ended screw A (202) through a threaded connection; the clamping plate (204) is fixedly installed at the top of the clamping seat (203); and the protective pad (205) is fixedly installed inside the clamping plate (204).

4. The low-inductance winding inter-turn impact tester with anti-interference function according to claim 3, characterized in that: The clamping assembly (2) further includes: a connecting wire (206), an alligator clamp (207), and a high-voltage pulse generator (208); the bottom end of the connecting wire (206) is fixedly disposed inside the clamping platform (201); the alligator clamp (207) is fixedly disposed at the top end of the connecting wire (206); the high-voltage pulse generator (208) is fixedly disposed at the bottom of the clamping platform (201), and the high-voltage pulse generator (208) is electrically connected to the connecting wire (206).

5. The low-inductance winding inter-turn impact tester with anti-interference function according to claim 1, characterized in that: The display structure (3) includes: a support column (301), a support arm (302), a mounting base (303), a tray (304), and a display (305); the support column (301) is fixedly installed on the top of the test chamber (1); the support arm (302) is fixedly installed on the outside of the support column (301); the mounting base (303) is fixedly installed on the end of the support arm (302); the tray (304) is fixedly installed on the bottom of the mounting base (303); and the display (305) is fixedly installed on the top of the mounting base (303).

6. The low-inductance winding inter-turn impact tester with anti-interference function according to claim 5, characterized in that: The acquisition component (5) further includes: an adjustment plate (503), a connecting seat (504), an acquisition frame (505), and an infrared thermal imaging probe (506); the adjustment plate (503) is rotatably disposed at the bottom of the adjustment seat (502); the connecting seat (504) is rotatably disposed at the bottom of the adjustment plate (503), and the connecting seat (504), the adjustment plate (503), and the adjustment seat (502) are all symmetrically arranged in two sets; the acquisition frame (505) is fixedly disposed between the two sets of connecting seats (504); the infrared thermal imaging probe (506) is fixedly disposed at the bottom of the acquisition frame (505), and the infrared thermal imaging probe (506) is electrically connected to the display (305) via a data acquisition and processing module.

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