Insulation detection device for small intermediate relay
By designing an insulation detection device for a small intermediate relay, and using a clamping component connected to the relay's electrical contact point, the complex alignment problem in existing technologies is solved, achieving a fast and stable detection process and simplifying the operation procedure.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHANGJIAGANG BOMET ELECTRONIC TECH CO LTD
- Filing Date
- 2025-07-11
- Publication Date
- 2026-07-21
AI Technical Summary
Existing relay insulation testing devices require complex alignment and fixing procedures when connecting contact points, which necessitates additional adjustments for adapting different relay models, increasing the number of device components and affecting testing accuracy.
An insulation testing device for a small intermediate relay was designed, comprising a testing component one and a testing component two. The device is electrically connected to the relay's electrical contacts via a clamping component, simplifying the docking operation. The testing device body provides a stable mounting base, further simplifying the operation process.
It achieves fast and stable electrical connection, ensures the reliability of the testing process, simplifies the docking operation of relay contacts, and improves testing accuracy and ease of operation.
Smart Images

Figure CN224536118U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of testing equipment, and specifically relates to an insulation testing device for a small intermediate relay. Background Technology
[0002] An insulation testing device for relays is a specialized device used to test the insulation performance of relays. When aligning this device with the relay contacts, a complex alignment and fixing process is often required. This stems from an insufficient balance between versatility and stability in the contact structure design, necessitating additional adjustments for contact point compatibility with different relay models. Conventional solutions often involve equipping the device with various adapter components, adapting to different contact points by replacing these components. However, this increases the number of components in the device, consuming more storage space and potentially affecting testing accuracy due to installation deviations during component replacement. Therefore, a new structure is needed to address these technical problems. Utility Model Content
[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an insulation detection device for a small intermediate relay, thereby solving the problems mentioned in the background art.
[0004] This utility model is achieved through the following technical solution: an insulation detection device for a small intermediate relay, comprising: a detection component one and a detection component two, wherein the detection component two for performing insulation detection on the relay is mounted on the upper surface of the detection component one, the detection component one includes a detection device body for mounting the detection component two, a control component is provided on the front surface of the detection device body, and a mounting hole is provided on the upper surface of the detection device body, the detection component two includes a connector, a connecting wire, and a clamping component, and the detection component two is electrically connected to the electrical contact point of the relay through the clamping component.
[0005] In a preferred embodiment, the control component includes a display screen, control buttons, and control knobs, and a display screen for displaying detection data is installed on the upper left corner of the front surface of the detection device body.
[0006] In a preferred embodiment, control buttons for controlling the second detection component are installed below and to the right of the display screen on the front surface of the detection device body. A control knob for controlling start and stop is installed at the lower right corner of the front surface of the detection device body. In use, the second detection component, which includes a connector, connecting wires, and a clamping component, is set on the upper side of the first detection component. The clamping component is used to achieve electrical connection with the relay electrical contact point. In use, the detection circuit can be established quickly and stably, which not only ensures the reliability of the electrical connection during the detection process, but also simplifies the docking operation with the relay contact point.
[0007] In a preferred embodiment, a plurality of mounting holes are evenly provided at the center of the upper surface of the detection device body. The mounting holes are electrically connected to the detection device body. The connector includes a connecting body and a connecting post. The connecting post is provided on the lower surface of the connecting body. The connecting body is electrically connected to the mounting holes through the connecting post.
[0008] In a preferred embodiment, a connecting wire is installed on the outer surface of the connecting body, and the clamping member includes a detection post and an electrical clamp. The end of the connecting wire away from the connecting body is equipped with a detection post, and the end of the detection post away from the connecting wire is equipped with an electrical clamp. The electrical clamp is electrically clamped and fixedly connected to the relay.
[0009] In a preferred embodiment, the connector, connecting wire, clamping member, and detection device body are electrically connected to each other. The detection component 2 is provided in two sets, and the two sets of detection component 2 have the same structure. In use, detection component 1 provides a stable installation base for detection component 2 through the detection device body. The control component on its front side makes it easy for the operator to adjust the detection process, simplifying the assembly and operation process of the device.
[0010] After adopting the above technical solution, the beneficial effects of this utility model are as follows: 1. By setting up a second detection component, the upper surface of the first detection component is equipped with a second detection component for insulation testing of the relay. The second detection component includes a connector, a connecting wire, and a clamping component. The second detection component is electrically connected to the electrical contact point of the relay through the clamping component. In use, by setting up the second detection component, which includes a connector, a connecting wire, and a clamping component on the upper side of the first detection component, the clamping component is used to achieve electrical connection with the electrical contact point of the relay. In use, the detection circuit can be established quickly and stably, which not only ensures the reliability of the electrical connection during the detection process, but also simplifies the docking operation with the relay contact point.
[0011] 2. By setting up detection component one, which includes a detection device body for installing detection component two, a control component is provided on the front surface of the detection device body, and a mounting hole is provided on the upper surface of the detection device body. In use, detection component one provides a stable installation base for detection component two through the detection device body. Its front control component allows the operator to conveniently adjust the detection process, simplifying the assembly and operation process of the device. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0013] Figure 1 This is a schematic diagram of the overall structure of an insulation detection device for a small intermediate relay according to the present invention.
[0014] Figure 2 This is a schematic diagram of the front surface structure of an insulation detection device for a small intermediate relay according to this utility model.
[0015] In the diagram, 100 is the main body of the detection device, 110 is the mounting hole, 120 is the display screen, 130 is the control button, and 140 is the control knob.
[0016] 200-Detection component 2, 210-Connecting body, 220-Connecting post, 230-Connecting wire, 240-Detection post, 250-Electrical clamp. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see Figures 1 to 2 As the first embodiment of this utility model: an insulation detection device for a small intermediate relay, comprising: a detection component one and a detection component two 200, wherein the detection component two 200 for performing insulation detection on the relay is mounted on the upper surface of the detection component one, the detection component one includes a detection device body 100 for mounting the detection component two 200, a control component is provided on the front surface of the detection device body 100, and a mounting hole 110 is provided on the upper surface of the detection device body 100, the detection component two 200 includes a connector, a connecting wire and a clamping component, and the detection component two 200 is electrically connected to the electrical contact point of the relay through the clamping component;
[0019] The control components include a display screen 120, control buttons 130, and control knobs 140. The display screen 120 for displaying detection data is installed on the upper left corner of the front surface of the detection device body 100.
[0020] Below and to the right of the display screen 120, on the front surface of the detection device body 100, there are control buttons 130 for controlling the detection component 200. On the lower right corner of the front surface of the detection device body 100, there is a control knob 140 for controlling the start and stop.
[0021] In use, the user first removes the detection device body 100, and then adjusts the data parameters of the detection device body 100 through the display screen 120 and control buttons, so that the detection device body 100 can detect the relay to be tested through the detection component 200 (the detection device body 100 is existing technology, and its specific structure and connection principle are existing technology, which will not be described in detail here). After the detection device body 100 is adjusted, the user can then remove the detection component 200, and then connect it to the detection component 200 through the connecting post 220 and the mounting hole 110 on the upper surface of the detection device body 100, so that the detection device body 100 and the detection component 200 can be powered on and then detected through the detection component 200. Since the detection component 1 provides a stable installation base for the detection component 200 through the detection device body 100, the control components on the front side make it easy for the operator to control the detection process, simplifying the assembly and operation process of the device.
[0022] Please see Figures 1 to 2 As a second embodiment of the present invention: a plurality of mounting holes 110 are evenly provided at the center of the upper surface of the detection device body 100. The mounting holes 110 are electrically connected to the detection device body 100. The connecting component includes a connecting body 210 and a connecting post 220. The connecting post 220 is provided on the lower surface of the connecting body 210. The connecting body 210 is electrically connected to the mounting holes 110 through the connecting post 220.
[0023] A connecting wire is installed on the outer surface of the connecting body 210. The clamping component includes a detection post 240 and an electrical clamp 250. The detection post 240 is installed at the end of the connecting wire away from the connecting body 210, and the electrical clamp 250 is installed at the end of the detection post 240 away from the connecting wire. The electrical clamp 250 is electrically clamped and fixedly connected to the relay.
[0024] The connector, connecting wire, clamp and detection device body 100 are electrically connected to each other. There are two sets of detection components 200, and the two sets of detection components 200 have the same structure.
[0025] In use, after connecting the detection component 200 through the operation steps of the first embodiment, the user can prepare the relay that needs to be tested for insulation, and then clamp the electrical clamp 250 inside the detection component 200 onto the electrical contact of the relay, so that the detection column 240 is clamped and fixed for testing through the electrical clamp 250. After the relay is clamped and fixed, the user can then perform testing through the detection device body 100 (the detection principle is existing technology, and the user can check it according to actual use, which will not be described in detail here). Since the detection component 200, which includes a connector, connecting wire and clamping member, is set on the upper side of the detection component 1, the clamping member is used to achieve electrical connection with the electrical contact of the relay. During use, the detection circuit can be established quickly and stably, which not only ensures the reliability of the electrical connection during the testing process, but also simplifies the docking operation with the relay contact.
[0026] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An insulation detection device for a small intermediate relay, comprising: The detection component one and the detection component two (200) are characterized in that the detection component one is mounted on the upper surface of the detection component two (200) for performing insulation detection on the relay, the detection component one includes a detection device body (100) for mounting the detection component two (200), the front surface of the detection device body (100) is provided with a control component, the upper surface of the detection device body (100) is provided with a mounting hole (110), the detection component two (200) includes a connector, a connecting wire (230) and a clamping component, and the detection component two (200) is electrically connected to the electrical contact point of the relay through the clamping component.
2. The insulation detection device for a small intermediate relay as described in claim 1, characterized in that: The control components include a display screen (120), control buttons (130), and control knobs (140). The display screen (120) for displaying detection data is installed on the upper left corner of the front surface of the detection device body (100).
3. The insulation detection device for a small intermediate relay as described in claim 2, characterized in that: Below and to the right of the display screen (120), on the front surface of the detection device body (100), there are control buttons (130) for controlling the detection component two (200), and on the lower right corner of the front surface of the detection device body (100), there is a control knob (140) for controlling the start and stop.
4. The insulation detection device for a small intermediate relay as described in claim 3, characterized in that: The upper surface of the detection device body (100) is provided with a plurality of mounting holes (110) evenly distributed at the center position. The mounting holes (110) are electrically connected to the detection device body (100). The connector includes a connecting body (210) and a connecting post (220). The lower surface of the connecting body (210) is provided with a connecting post (220). The connecting body (210) is electrically connected to the mounting holes (110) through the connecting post (220).
5. The insulation detection device for a small intermediate relay as described in claim 4, characterized in that: A connecting wire (230) is installed on the outer surface of the connecting body (210). The clamping member includes a detection post (240) and an electrical clamp (250). The detection post (240) is installed at the end of the connecting wire (230) away from the connecting body (210), and the electrical clamp (250) is installed at the end of the detection post (240) away from the connecting wire (230). The electrical clamp (250) is electrically clamped and fixedly connected to the relay.
6. The insulation detection device for a small intermediate relay as described in claim 5, characterized in that: The connector, connecting wire (230), clamp and detection device body (100) are electrically connected to each other. The detection component two (200) is provided in two sets, and the two sets of detection component two (200) have the same structure.