A voltage withstanding tester for ozone generator
By designing a withstand voltage tester for ozone generators, and adopting a structure with foldable insulating pads and insulating bases, multiple insulation protections and overall storage are achieved, solving the problems of complex operation and safety hazards of existing testers, and improving the safety and accuracy of testing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG ZHUOKANG ENVIRONMENTAL PROTECTION EQUIP CO LTD
- Filing Date
- 2025-08-15
- Publication Date
- 2026-07-21
AI Technical Summary
Existing withstand voltage testers for ozone generators have problems such as cumbersome insulation preparation steps, numerous safety hazards, and scattered wiring materials that are prone to detachment during operation.
A withstand voltage tester for ozone generators was designed. It adopts a structure with foldable insulating pads and insulating bases, anti-slip pads, and storage boxes to achieve multiple insulation protections. The wiring is ensured to be stable by torsion spring hinges and L-shaped clips, and the whole unit can be stored and carried.
It simplifies the insulation preparation process, improves operational safety, avoids loose wiring and safety hazards, and ensures test accuracy.
Smart Images

Figure CN224536120U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of pressure resistance testers, and in particular to a pressure resistance tester for an ozone generator. Background Technology
[0002] An ozone generator is a device used to produce ozone gas. It is widely used in water treatment, air purification, and food processing. Most of them use high-voltage discharge generators, which use a high-voltage current of a certain frequency to create a high-voltage corona electric field. This causes oxygen molecules in or around the electric field to undergo an electrochemical reaction, thereby producing ozone. Since it is an electrical device, it needs to be tested for withstand voltage. The withstand voltage test is the process of applying a high voltage to the insulating material or insulating structure without damaging the performance of the insulating material. Generally speaking, the main purpose of the withstand voltage test is to check the ability of the insulation to withstand the working voltage or overvoltage, and thus to verify whether the insulation performance of the product equipment meets the safety standards. Conventional withstand voltage testers are mostly box-shaped integrated designs. During the withstand voltage test of electrical devices, it is necessary to pre-connect and clamp the ground wire and test wiring, and then use a measuring rod or measuring clamp to contact the power connector for measurement. During this process, insulation protection is required for the tester, ozone generator, and operators. The conventional method is to place insulating pads for isolation. The operation is relatively cumbersome and prone to errors, which may lead to certain safety hazards. In addition, various ground wires and test clamps and other connecting wires cannot be stored together with the withstand voltage tester. They are relatively scattered, and the wiring terminals are relatively exposed and lack anti-detachment protection, which poses a risk of accidental dragging during operation. Utility Model Content
[0003] The purpose of this utility model is to provide a withstand voltage tester for ozone generators, which can provide multiple insulation protection for the withstand voltage tester and the device under test, while also being integrated with the withstand voltage tester for easy carrying and storage. This simplifies the initial insulation preparation steps, optimizes insulation performance, and improves operational safety. At the same time, it integrates the storage and use of various connecting wires to avoid omissions. In addition, it ensures the stability of various wiring connections and prevents accidental detachment that could cause safety hazards and affect the accuracy of the test.
[0004] To achieve the above objectives, a withstand voltage tester for an ozone generator is provided, comprising: a tester body, a wiring port located on the lower right front side of the tester body, a torsion spring hinge fitted onto the upper edge of the wiring port, an L-shaped cover fixedly connected to the outer rotating end of the torsion spring hinge, a plurality of slots symmetrically formed on the bottom side of the L-shaped cover, a U-shaped shell fixedly fitted onto the bottom outer side of the tester body, side frame plates symmetrically fixed to the bottom of the left and right sides of the U-shaped shell, a first insulating pad fixedly connected to the bottom of the side frame plate, a sleeve frame fixedly connected to the center of the side of the first insulating pad opposite to the U-shaped shell, a storage box slidably fitted onto the inner side of the sleeve frame, a second insulating pad mounted on the right side of the first insulating pad, a damping hinge fitted between the first insulating pad and the second insulating pad, and a damping hinge between the first insulating pad and the second insulating pad. A non-slip insulating pad is installed directly beneath each pad. An insulating base is symmetrically fixed to the top of each non-slip insulating pad. The top of each insulating base is fixedly connected to the first insulating pad and the second insulating pad, respectively. By using foldable first and second insulating pads, each with an insulating base and non-slip insulating pad, multiple layers of insulation protection are provided for the withstand voltage tester and the device under test. This design allows for integrated storage and transport with the withstand voltage tester, simplifying the initial insulation preparation steps, optimizing insulation performance, and improving operational safety. A storage box is also added to the bottom of the withstand voltage tester for integrated storage and use of various connecting wires, preventing omissions. Furthermore, torsion spring hinges are installed along the wiring ports, rotating L-shaped covers with corresponding slots to prevent detachment and ensure stable connection of various wires, avoiding accidental pull-off that could cause safety hazards and affect test accuracy.
[0005] According to the aforementioned withstand voltage tester for an ozone generator, the bottom edges of the slot are rounded, and rubber sheets are attached to the inner surfaces of the slot, with the rubber sheets pressed against the test wiring to prevent scratches on the wiring sheath.
[0006] According to the aforementioned withstand voltage tester for an ozone generator, a groove is provided on the top left side of the second insulating pad, and a strip is fixedly connected to the upper right side of the U-shaped shell. During storage, the second insulating pad is locked in place by engaging the groove and the strip. A secondary locking mechanism is applied to the stored second insulating pad to prevent it from unfolding under stress during transport.
[0007] According to the aforementioned withstand voltage tester for an ozone generator, a dust cover is horizontally mounted directly above the main body of the tester. Several insulating rods are symmetrically fixed to the bottom of the dust cover in a cross shape. The bottom ends of each insulating rod extend into the inner wall of a U-shaped housing and slide in a damping engagement with it. This provides dust protection for the main body of the tester.
[0008] According to the aforementioned withstand voltage tester for an ozone generator, a layer of fire-resistant and non-slip cloth is laid on the top surface of the second insulating pad. This facilitates stable and non-slip placement of the device under test and prevents the risk of fire.
[0009] According to the aforementioned withstand voltage tester for an ozone generator, a handle is fixedly connected to the upper middle part of the front side of the L-shaped cover, and a pull handle is fixedly connected to the center of the front side of the storage box. Both the handle and the pull handle are covered with insulating sleeves. This facilitates stable operation of the L-shaped cover and the storage box for cable securing and storage.
[0010] The above-mentioned solution has the following beneficial effects: In this invention, a foldable first insulating pad and a second insulating pad are provided, each with an insulating base and an anti-slip insulating pad, to provide multiple layers of insulation protection for the withstand voltage tester and the device under test. This design allows for integrated storage and transport with the withstand voltage tester, simplifying the initial insulation preparation steps, optimizing insulation performance, and improving operational safety. A storage box is also added to the bottom of the withstand voltage tester for integrated storage and use of various connecting wires, preventing omissions. Furthermore, torsion spring hinges are fitted along the wiring ports, rotating L-shaped covers with corresponding slots to prevent detachment and ensure stable connection of all wiring, preventing accidental pull-off that could cause safety hazards and affect test accuracy.
[0011] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0012] The present invention will be further described below with reference to the accompanying drawings and embodiments; Figure 1 This is a schematic diagram showing the unfolded second insulating pad in a withstand voltage tester for an ozone generator according to this utility model; Figure 2 This is a schematic diagram showing the storage of the second insulating pad in a withstand voltage tester for an ozone generator according to this utility model; Figure 3 This is a schematic diagram of the connection structure of the main body of the tester in the pressure withstand tester for an ozone generator according to this utility model; Figure 4 This is a schematic diagram of the connection structure between the first insulating pad and the second insulating pad in a withstand voltage tester for an ozone generator according to this utility model.
[0013] Legend: 1. Tester body; 2. Wiring port; 3. Torsion spring hinge; 4. L-shaped cover; 5. Slot; 6. U-shaped shell; 7. Side frame plate; 8. First insulating pad; 9. Sleeve frame; 10. Storage box; 11. Damping hinge; 12. Second insulating pad; 13. Insulating base; 14. Anti-slip insulating pad; 15. Insert groove; 16. Insert strip; 17. Dust cover; 18. Insulating rod; 19. Handle; 20. Pull handle. Detailed Implementation
[0014] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0015] Reference Figure 1-4 This utility model provides a pressure withstand tester for an ozone generator, comprising: a tester body 1, a wiring port 2 located on the lower right front side of the tester body 1, a torsion spring hinge 3 fitted onto the upper front edge of the wiring port 2, an L-shaped cover 4 fixedly connected to the outer rotating end of the torsion spring hinge 3, a plurality of slots 5 symmetrically opened on the bottom side of the L-shaped cover 4, the bottom edges of the slots 5 being rounded, and rubber sheets attached to the inner sides of the slots 5, the rubber sheets being pressed and fitted against the test wiring, locking and limiting the wiring for anti-detachment protection, ensuring stable connection of various wirings, avoiding accidental pull-off and resulting safety hazards and affecting the accuracy of the test.
[0016] A U-shaped shell 6 is fixedly engaged on the bottom outer side of the tester body 1. A dust cover 17 is horizontally mounted on the top of the tester body 1. Several insulating rods 18 are symmetrically fixed at the bottom of the dust cover 17. The bottom ends of the insulating rods 18 are inserted into the inner wall of the U-shaped shell 6 and are damped and slidably engaged with it. Side frame plates 7 are symmetrically fixed at the bottom of the left and right sides of the U-shaped shell 6. A first insulating pad 8 is fixedly connected to the bottom of the side frame plate 7. A sleeve frame 9 is fixedly connected to the center of the side of the first insulating pad 8 opposite to the U-shaped shell 6. A storage box 10 is slidably engaged on the inner side of the sleeve frame 9. A handle 19 is fixedly connected to the upper middle part of the front side of the L-shaped cover 4. A pull handle 20 is fixedly connected to the center of the front side of the storage box 10. Both the handle 19 and the pull handle 20 are covered with insulating sleeves. Various types of connecting wires are stored and used in an integrated manner to avoid omission.
[0017] A second insulating pad 12 is mounted on the right side of the first insulating pad 8. A fireproof and anti-slip cloth is laid on the top surface of the second insulating pad 12. A damping hinge 11 is installed between the first insulating pad 8 and the second insulating pad 12. Anti-slip insulating pads 14 are mounted directly below the first insulating pad 8 and the second insulating pad 12. An insulating seat 13 is symmetrically fixed on the top of each anti-slip insulating pad 14. The top of the insulating seat 13 is fixedly connected to the first insulating pad 8 and the second insulating pad 12 respectively. A groove 15 is opened on the left side of the top of the second insulating pad 12. An insert strip 16 is fixedly connected to the upper right side of the U-shaped shell 6. During the storage process, the second insulating pad 12 is limited by the engagement of the groove 15 and the insert strip 16, providing multiple insulation protection for the withstand voltage tester and the device under test. It can also be carried and stored together with the withstand voltage tester, simplifying the initial insulation preparation steps, optimizing insulation performance, and improving operational safety.
[0018] Working principle: In this utility model, a foldable first insulating pad 8 and a second insulating pad 12 are provided, along with an insulating seat 13 and an anti-slip insulating pad 14, to provide multiple insulation protection for the withstand voltage tester and the device under test. It can be integrated with the withstand voltage tester for easy storage and transport, simplifying the initial insulation preparation steps, optimizing insulation performance, and improving operational safety. A storage box 10 is also added to the bottom of the withstand voltage tester for integrated storage and use of various connecting wires, preventing omissions. Furthermore, a torsion spring hinge 3 is installed along the wiring port 2, which, in conjunction with the rotating L-shaped cover 4, uses its slot 5 to engage with the wiring, providing anti-detachment protection and ensuring stable connection of various wires, preventing accidental pull-off that could cause safety hazards and affect test accuracy.
[0019] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A voltage withstanding tester for an ozone generator, comprising: The tester body (1) has a wiring port (2) on the lower right side of its front side. The wiring port (2) is characterized by a torsion spring hinge (3) fitted onto its upper edge. An L-shaped cover (4) is fixedly connected to the outer rotating end of the torsion spring hinge (3). Several slots (5) are symmetrically opened on the bottom side of the L-shaped cover (4). A U-shaped shell (6) is fixedly fitted onto the bottom outer side of the tester body (1). Side frame plates (7) are symmetrically fixed to the bottom of the left and right sides of the U-shaped shell (6). A first insulating pad (8) is fixedly connected to the bottom of the side frame plate (7). The first insulating pad (8) and the U-shaped shell (6) are connected... 6) A frame (9) is fixedly connected to the center of the opposite side. A storage box (10) is installed on the inner side of the frame (9) by sliding and engaging. A second insulating pad (12) is mounted on the right side of the first insulating pad (8). A damping hinge (11) is installed between the first insulating pad (8) and the second insulating pad (12). Anti-slip insulating pads (14) are mounted directly below the first insulating pad (8) and the second insulating pad (12). An insulating seat (13) is fixedly fixed to the top of each anti-slip insulating pad (14) symmetrically on the left and right. The top of the insulating seat (13) is fixedly connected to the first insulating pad (8) and the second insulating pad (12) respectively.
2. The voltage withstanding tester for an ozone generator according to claim 1, wherein The bottom edges of the card slot (5) are rounded, and rubber sheets are attached to the inner sides of the card slot (5). The rubber sheets are pressed and attached to the test wiring.
3. The voltage withstanding tester for an ozone generator according to claim 1, wherein The second insulating pad (12) has a groove (15) on the top left side, and the U-shaped shell (6) is fixedly connected to the upper right side with a strip (16). During the storage process, the second insulating pad (12) is locked in place by the groove (15) and the strip (16).
4. The voltage withstanding tester for an ozone generator according to claim 1, wherein A dust cover (17) is horizontally mounted directly above the main body (1) of the tester. Several insulating rods (18) are symmetrically fixed at the bottom of the dust cover (17). The bottom ends of the insulating rods (18) are inserted into the inner wall of the U-shaped shell (6) and are in damping sliding cooperation with it.
5. The voltage withstanding tester for an ozone generator according to claim 1, wherein A layer of fireproof and anti-slip cloth is laid on the top surface of the second insulating pad (12).
6. The voltage withstanding tester for an ozone generator according to claim 1, wherein A handle (19) is fixedly connected to the upper front side of the L-shaped card cover (4), and a pull handle (20) is fixedly connected to the center front side of the storage box (10). Both the handle (19) and the pull handle (20) are covered with insulating sleeves.