A power battery fault alarm device
By designing a power battery fault alarm device, which utilizes the contact between the elastic plate and the electrodes to achieve automatic alarm, the safety hazards caused by power battery bulging are solved, and the safety and heat dissipation efficiency of the device are improved. It is applicable to various battery models.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NANTONG INST OF TECH
- Filing Date
- 2025-06-30
- Publication Date
- 2026-07-21
AI Technical Summary
Existing power batteries are prone to bulging due to gas generated by chemical reactions during use, which can lead to safety hazards such as battery explosions and fires.
A power battery fault alarm device was designed, including a storage box, a rotating door, a warning light, a controller, an elastic plate, electrodes, and other structures. The device utilizes the bulging phenomenon to cause the elastic plate to press the electrodes into contact, and the controller controls the warning light to light up, thus realizing the alarm. The device also improves stability by using a fan to assist in heat dissipation and clamps to fix the main body.
It achieves automatic alarm when the power battery bulges, improving safety and stability, while also enhancing heat dissipation efficiency and applicability, suitable for different battery models.
Smart Images
Figure CN224536583U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of battery alarm devices, specifically a power battery fault alarm device. Background Technology
[0002] The power batteries used in electric vehicles are generally composed of multiple battery modules, which greatly improves the battery energy density and the overall driving range of the vehicle.
[0003] While existing power batteries can function to power vehicles and ensure their range, they are prone to bulging due to gas generated during operation caused by internal chemical reactions. This bulging not only leads to a loss of charge but also poses a greater safety hazard, such as a battery explosion that could cause a car fire. Therefore, a power battery alarm device is needed. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a power battery fault alarm device, which solves the problems mentioned in the background.
[0005] This utility model provides the following technical solution: a power battery fault alarm device, including a placement box, with rotating doors rotatably connected to both sides of the placement box, a warning light and a controller fixedly mounted on the top of the placement box, a fan also provided on the top of the placement box, connectors provided on both outer walls of the placement box, clamps fixedly mounted on the outer walls of the rotating doors, positioning plates fixedly mounted on both inner walls of the placement box, a round hole opened on the top of the positioning plate, an adjusting screw threadedly connected to the inner wall of the round hole, a crank fixedly mounted on the top of the adjusting screw, a limit rod fixedly mounted on the bottom of the inner wall of the placement box, a return spring sleeved on the outer wall of the limit rod, a lifting platform abutting the top of the return spring, a limit hole opened on the top of the lifting platform, a main body placed on the top of the lifting platform, an elastic plate provided on the inner wall of the placement box, an electrode one fixedly mounted on the top of the elastic plate, a fixing rod fixedly mounted on the top of the inner wall of the placement box, and an electrode two fixedly mounted on the bottom of the fixing rod.
[0006] As a preferred embodiment of this utility model, the top of the placement box is provided with an installation hole, and a fan is installed in the installation hole. There are two fans, and the two fans are symmetrically distributed along the inner wall of the placement box.
[0007] As a preferred embodiment of this utility model, the bottom end of the adjusting screw is rotatably connected to the top of the lifting platform, and the inner wall of the limiting hole is slidably connected to the outer wall of the limiting rod.
[0008] As a preferred embodiment of this utility model, the elastic plate is made of copper, and the bottom of the elastic plate is attached to the top of the body.
[0009] As a preferred embodiment of this utility model, the outer walls on both sides of the elastic plate are provided with through grooves, and the positions of the through grooves correspond to the positions of the fans.
[0010] As a preferred technical solution of this utility model, the end of the clamping plate is fitted with the outer wall of the body, and the body is fixedly connected to the lifting platform through the clamping plate.
[0011] As a preferred embodiment of this utility model, mounting plates are fixedly installed on both outer walls of the placement box, and the outer walls of the mounting plates are rotatably connected to the outer walls of the rotating door.
[0012] As a preferred embodiment of this utility model, the second electrode is electrically connected to the first electrode, the warning light, and the controller, and the fan is electrically connected to the controller and the main body.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. This power battery fault alarm device, through its structure of a placement box, rotating door, warning light, controller, elastic plate, main body, lifting platform, electrode one, and electrode two, utilizes the bulging phenomenon of the main body during use to compress the elastic plate, causing it to bulge upwards and bring electrode one into contact with electrode two. This, combined with the controller, activates the warning light, effectively alerting the user. Furthermore, during operation, the clamping plate adheres to the main body, securing it and preventing it from becoming loose, thus improving the stability of the main body during operation.
[0015] 2. This power battery fault alarm device, through its reset spring, limit hole, limit rod, crank handle, positioning plate, adjusting screw, and round hole structure, allows the user to adjust the height of the lifting platform by turning the crank handle during use. This makes the device suitable for placing and testing different models of the battery, thus increasing its applicability. Furthermore, during operation, the fan can assist in heat dissipation, allowing hot air to be exhausted to the outside of the placement box through the gap between the rotating door and the placement box, thereby improving the heat dissipation efficiency of the battery and the practicality of the device. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0017] Figure 2 This is a side view of the structure of this utility model;
[0018] Figure 3 This is a side sectional view of the present invention.
[0019] Figure 4 This is a schematic diagram of the elastic plate structure of this utility model.
[0020] In the diagram: 1. Placement box; 2. Rotating door; 3. Fan; 4. Warning light; 5. Controller; 6. Connector; 7. Clamping plate; 8. Elastic plate; 9. Electrode 1; 10. Fixing rod; 11. Electrode 2; 12. Body; 13. Limiting rod; 14. Return spring; 15. Lifting platform; 16. Round hole; 17. Adjusting screw; 18. Limiting hole; 19. Positioning plate; 20. Crank handle. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-4 A power battery fault alarm device includes a placement box 1, with rotating doors 2 rotatably connected to both sides of the placement box 1. A warning light 4 and a controller 5 are fixedly mounted on the top of the placement box 1. A fan 3 is also provided on the top of the placement box 1. Connectors 6 are provided on both outer walls of the placement box 1. Clamping plates 7 are fixedly mounted on the outer walls of the rotating doors 2. Positioning plates 19 are fixedly mounted on both inner walls of the placement box 1. A circular hole 16 is opened on the top of the positioning plate 19, and an adjusting screw 17 is threadedly connected to the inner wall of the circular hole 16. A crank handle 20 is fixedly mounted on the top of the box 1. A limit rod 13 is fixedly mounted on the bottom of the inner wall of the box 1. A return spring 14 is sleeved on the outer wall of the limit rod 13. The top of the return spring 14 abuts against a lifting platform 15. A limit hole 18 is opened on the top of the lifting platform 15. The body 12 is placed on the top of the lifting platform 15. An elastic plate 8 is provided on the inner wall of the box 1. An electrode 9 is fixedly mounted on the top of the elastic plate 8. A fixing rod 10 is fixedly mounted on the top of the inner wall of the box 1. An electrode 11 is fixedly mounted on the bottom of the fixing rod 10.
[0023] In the above structure, through the arrangement of the placement box 1, rotating door 2, fan 3, warning light 4, controller 5, main body 12, and lifting platform 15, when the main body 12 is powered on, a chemical reaction occurs inside, producing gas that causes the main body 12 to deform. The main body 12 then applies pressure to the elastic plate 8, causing electrode 9 on the elastic plate 8 to adhere to electrode 11. This causes the warning light 4 to automatically light up under the control of the controller 5, thus alerting surrounding personnel that the main body 12 has bulged, thereby improving the practicality of the device.
[0024] In a preferred embodiment, the top of the placement box 1 is provided with an installation hole, and the fan 3 is disposed in the installation hole. There are two fans 3, and the two fans 3 are symmetrically distributed along the inner wall of the placement box 1.
[0025] In the above structure, the two fans 3 are designed so that when the main body 12 outputs current during operation, it will dissipate heat. At this time, the two fans 3 are used to dissipate heat from the main body 12, thereby accelerating the heat dissipation speed of the main body 12. This ensures that the main body 12 can operate for a long time without heat accumulation, improving the practicality of the device and the safety during operation.
[0026] In a preferred embodiment, the bottom end of the adjusting screw 17 is rotatably connected to the top of the lifting platform 15, and the inner wall of the limiting hole 18 is slidably connected to the outer wall of the limiting rod 13.
[0027] In the above structure, the limiting rod 13 and the limiting hole 18 allow the user to adjust the height of the lifting platform 15 by turning the handle 20 during use. This makes it easier for the user to place the body 12 of different thicknesses on the lifting platform 15, thus facilitating the user to test and install different models of body 12, thereby increasing the scope of application of the device.
[0028] In a preferred embodiment, the elastic plate 8 is made of copper, and the bottom of the elastic plate 8 is attached to the top of the body 12.
[0029] In the above structure, the metallic copper has good ductility, which can ensure that the body 12 will stick tightly to the elastic plate 8 after the bulging phenomenon occurs. This will cause the elastic plate 8 to be squeezed and the electrode 9 to move upward, thereby achieving the effect of electrode 9 sticking to electrode 11 and causing the warning light 4 to light up to provide a warning, thus ensuring the normal operation of the device.
[0030] In a preferred embodiment, through grooves are provided on both outer walls of the elastic plate 8, and the positions of the through grooves correspond to the positions of the fan 3.
[0031] In the above structure, the through-slot structure allows the fan 3 to blow air during operation, creating cool air and thus enabling the fan 3 to effectively dissipate heat from the body 12. Combined with the attached... Figure 2 It is known that when hot air is blown, it will flow out from the gap between the rotating door 2 and the placement box 1 to the outside of the placement box 1, thereby achieving the effect of auxiliary heat dissipation for the main body 12.
[0032] In a preferred embodiment, the end of the clamp 7 is attached to the outer wall of the body 12, and the body 12 is fixedly connected to the lifting platform 15 through the clamp 7.
[0033] In the above structure, through the structure of the main body 12 and the clamping plate 7, the user can expose the lifting platform 15 inside the placement box 1 by rotating the rotating door 2, and then place the main body 12 directly on the lifting platform 15. The rotation of the rotating door 2 is used to make the clamping plate 7 fit against the outer wall of the main body 12, thereby ensuring that the device is fixed to the main body 12 during operation, thus improving the stability of the main body 12 during operation.
[0034] In a preferred embodiment, mounting plates are fixedly mounted on both outer walls of the placement box 1, and the outer walls of the mounting plates are rotatably connected to the outer walls of the rotating door 2.
[0035] In the above structure, the rotating door 2 allows the user to place the main body 12 by rotating the door 2, and also allows the user to easily turn the handle 20 to adjust the height of the lifting platform 15, ensuring the normal use of the device.
[0036] In a preferred embodiment, electrode 2 11 is electrically connected to electrode 1 9, warning light 4, and controller 5, respectively, and fan 3 is electrically connected to controller 5 and body 12, respectively.
[0037] In the above structure, through the fan 3, controller 5 and body 12, the automatic alarm operation can be completed by the contact of electrode 1 9 and electrode 2 11 during operation, so that the user does not need to observe the body 12 by eye to complete the detection operation, which improves the intelligence of the device. The user can also control the fan 3 through controller 5 to make the body 12 subject to the influence of cold air flow, increase the heat loss rate of the body 12, and thus improve the heat dissipation efficiency of the body 12.
[0038] Working principle: First, the user rotates the rotating door 2, then turns the rocker handle 20 to make the adjusting screw 17 drive the lifting platform 15 to rise and fall, thereby adjusting the distance between the elastic plate 8 and the lifting platform 15, which facilitates the user to test and install the body 12 of different sizes. After adjustment, the rotation of the rotating door 2 is used to make the clamping plate 7 fit against the outer wall of the body 12, thereby achieving the effect of auxiliary fixation of the body 12 and improving the stability of the body 12 during operation. When the body 12 outputs current, the bulging of the body 12 causes the elastic plate 8 to be squeezed, causing electrode 1 9 to fit against electrode 2 11, thereby cooperating with the controller 5 to automatically control the warning light 4 to light up, thereby achieving the effect of warning the user and improving the safety of the device during use. At the same time, the operation of the fan 3 blows air out of the body 12 to assist in the heat dissipation of the body 12, thereby accelerating the heat loss rate of the body 12 and improving the heat dissipation efficiency of the body 12.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A power battery fault alarm device, characterized in that, The container includes a placement box (1), on both sides of which are rotatably connected to rotating doors (2). A warning light (4) and a controller (5) are fixedly mounted on the top of the placement box (1). A fan (3) is also provided on the top of the placement box (1). Connectors (6) are provided on both outer walls of the placement box (1). A clamp (7) is fixedly mounted on the outer wall of the rotating door (2). Positioning plates (19) are fixedly mounted on both inner walls of the placement box (1). A round hole (16) is opened on the top of the positioning plate (19). An adjusting screw (17) is threadedly connected to the inner wall of the round hole (16). The top of the adjusting screw (17) is fixedly mounted with… There is a crank handle (20). A limit rod (13) is fixedly installed at the bottom of the inner wall of the placement box (1). A reset spring (14) is sleeved on the outer wall of the limit rod (13). The top of the reset spring (14) abuts against a lifting platform (15). A limit hole (18) is opened at the top of the lifting platform (15). A body (12) is placed on the top of the lifting platform (15). An elastic plate (8) is provided on the inner wall of the placement box (1). An electrode one (9) is fixedly installed at the top of the elastic plate (8). A fixing rod (10) is fixedly installed at the top of the inner wall of the placement box (1). An electrode two (11) is fixedly installed at the bottom of the fixing rod (10).
2. The power battery fault alarm device according to claim 1, characterized in that, The top of the placement box (1) is provided with an installation hole, and the fan (3) is installed in the installation hole. There are two fans (3), and the two fans (3) are symmetrically distributed along the inner wall of the placement box (1).
3. The power battery fault alarm device according to claim 1, characterized in that, The bottom end of the adjusting screw (17) is rotatably connected to the top of the lifting platform (15), and the inner wall of the limiting hole (18) is slidably connected to the outer wall of the limiting rod (13).
4. The power battery fault alarm device according to claim 1, characterized in that, The elastic plate (8) is made of copper, and the bottom of the elastic plate (8) is attached to the top of the body (12).
5. A power battery fault alarm device according to claim 1, characterized in that, Both sides of the elastic plate (8) are provided with through grooves, and the positions of the through grooves correspond to the positions of the fan (3).
6. The power battery fault alarm device according to claim 1, characterized in that, The end of the clamp (7) is attached to the outer wall of the body (12), and the body (12) is fixedly connected to the lifting platform (15) through the clamp (7).
7. A power battery fault alarm device according to claim 1, characterized in that, The outer walls of both sides of the placement box (1) are fixedly equipped with mounting plates, and the outer walls of the mounting plates are rotatably connected to the outer walls of the rotating door (2).
8. A power battery fault alarm device according to claim 1, characterized in that, The second electrode (11) is electrically connected to the first electrode (9), the warning light (4), and the controller (5), respectively, and the fan (3) is electrically connected to the controller (5) and the main body (12), respectively.