Video line for intelligent robot
By employing a shielding structure on the outside of the stranded signal and power transmission core wires in the intelligent robot video cable, the problems of anti-interference and anti-bending in complex environments of the video cable are solved, achieving higher shielding performance and a smaller cable outer diameter.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI XINHONGYE WIRE & CABLE
- Filing Date
- 2025-08-05
- Publication Date
- 2026-07-21
AI Technical Summary
Existing video cables for intelligent robots have poor anti-interference performance in complex application scenarios, which can easily lead to data loss or functional loss. In addition, the large outer diameter of the cable makes it difficult to bend dynamically.
The cable core is formed by twisting together signal transmission core wires and power transmission core wires and wrapping a shielding strip around its outer side. The shielding strip includes a base material layer and an aluminum foil layer, with a metal braided layer in the middle. The metal braided layer is formed by braiding conductor strands, which are formed by multiple conductor single wires wrapped with fiber monofilaments. The braiding angle is no more than 45 degrees, which improves the shielding performance and improves the skin effect.
While maintaining or reducing the cable's outer diameter, it significantly improves bending resistance and shielding performance, enhancing the reliability and safety of video cables in complex environments.
Smart Images

Figure CN224536758U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a video cable for intelligent robots, belonging to the field of new energy and energy-saving technology. Background Technology
[0002] Humanoid robots, also known as embodied intelligent robots, have a wide range of applications in industry, military, medical, and service sectors. These robots perceive their surroundings through various sensors, cameras, and radar. The cameras, in particular, require sophisticated video and data transmission capabilities; therefore, the video transmission cables used must possess properties such as low loss, interference resistance, torsion resistance, mechanical shock resistance, compression resistance, and wear resistance.
[0003] Currently, most video cables on the market consist of a data transmission cable made by twisting two single-core insulated wires together and a power cable made of two insulated core wires, which are then braided and sheathed. These products have poor anti-interference capabilities and are prone to data loss or malfunction under dynamic bending and complex electromagnetic environments. Therefore, improving the safety and reliability of these products in complex application scenarios is essential. Summary of the Invention
[0004] The technical problem to be solved by this utility model is to provide a video cable for intelligent robots. This video cable for intelligent robots can improve shielding performance, reduce skin effect, and improve overall bending resistance while reducing cable outer diameter.
[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a video cable for intelligent robots, comprising: a data transmission line composed of at least two signal transmission cores, a power line composed of at least two power transmission cores, and a sheath covering the outside of the data transmission line and the power line. Each of the signal transmission cores and the power transmission cores includes a conductor and an insulation layer covering the outside of the conductor. A shielding strip is wrapped around the outside of the cable core formed by twisting at least two signal transmission cores and at least two power transmission cores. The shielding strip includes a substrate layer with one side surface attached to the cable core and an aluminum foil layer attached to the other side surface of the substrate layer by an adhesive layer. A metal braided layer is disposed between the shielding strip and the sheath layer, which is in contact with the aluminum foil layer of the shielding strip. The metal braided layer is obtained by braiding several conductor strands, each conductor strand including 4 to 6 conductor single wires. The conductor single wire is obtained by tightly winding several round conductor single wires around several fiber single wires.
[0006] The following are further improvements to the above technical solution:
[0007] 1. In the above scheme, the circular conductor monofilament is a tin-plated copper monofilament with a diameter of 0.05mm to 0.08mm.
[0008] 2. In the above scheme, the fiber monofilament is an aramid monofilament or a polyarylate fiber monofilament.
[0009] 3. In the above scheme, the entanglement coverage between the circular conductor monofilament and the fiber monofilament is 100%.
[0010] 4. In the above scheme, the weaving angle of the metal braided layer is no greater than 45 degrees.
[0011] 5. In the above scheme, the diameter of the single conductor wire is 0.2mm~0.25mm.
[0012] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art:
[0013] This utility model relates to a video cable for intelligent robots. The cable core, formed by twisting together at least two signal transmission cores and at least two power transmission cores, is wrapped with a shielding strip. The shielding strip includes a substrate layer with one side surface in contact with the cable core and an aluminum foil layer attached to the other side surface of the substrate layer via an adhesive layer. A metal braided layer, in contact with the aluminum foil layer of the shielding strip, is disposed between the shielding strip and the sheath layer. The metal braided layer is obtained by braiding several conductor strands, each conductor strand including 4-6 conductor single wires. Each conductor single wire is obtained by tightly winding several round conductor single filaments around several fiber single filaments. This design improves shielding performance, reduces the skin effect, and enhances overall bending resistance while reducing the cable's outer diameter. Attached Figure Description
[0014] Appendix Figure 1 This is a schematic diagram of the structure of the video cable for the intelligent robot of this utility model;
[0015] Appendix Figure 2 This is a schematic diagram of the structure of a single conductor wire in the video cable for the intelligent robot of this utility model;
[0016] Appendix Figure 3 This is a cross-sectional view of the shielding strip in the video cable for the intelligent robot of this utility model;
[0017] Appendix Figure 4 This is an enlarged view of the transmission core wire in the video cable for the intelligent robot of this utility model.
[0018] In the above attached diagram: 1. Signal transmission core wire; 2. Power transmission core wire; 3. Sheath layer; 41. Conductor; 42. Insulation layer; 5. Shielding tape; 6. Substrate layer; 7. Adhesive layer; 8. Aluminum foil layer; 9. Metal braided layer; 10. Fiber monofilament; 11. Circular conductor monofilament. Detailed Implementation
[0019] The present patent can be further understood through the specific embodiments given below, but they are not intended to limit the present patent.
[0020] Example 1: A video cable for an intelligent robot, comprising: a data transmission line consisting of at least two signal transmission cores 1, a power line consisting of at least two power transmission cores 2, and a sheath layer 3 covering the outside of the data transmission line and the power line. Each of the signal transmission cores 1 and power transmission cores 2 includes a conductor 41 and an insulation layer 42 covering the outside of the conductor 41. A shielding strip 5 is wrapped around the outside of the cable core formed by twisting at least two signal transmission cores 1 and at least two power transmission cores 2. The shielding strip 5 includes a substrate layer 6 with one side surface attached to the cable core and an aluminum foil layer 8 attached to the other side surface of the substrate layer 6 by an adhesive layer 7. A metal braided layer 9 is provided between the shielding strip 5 and the sheath layer 3, which is in contact with the aluminum foil layer 8 of the shielding strip 5. The metal braided layer 9 is obtained by braiding several conductor strands. Each conductor strand includes 4 to 6 conductor single wires. The conductor single wire is obtained by tightly winding several 4 to 8 round conductor single wires 11 around several fiber single wires 10.
[0021] The aforementioned circular conductor monofilament 11 is a tin-plated copper monofilament with a diameter of 0.06 mm; the aforementioned fiber monofilament 10 is an aramid monofilament.
[0022] The braiding angle of the aforementioned metal braided layer 9 is no greater than 45 degrees; the diameter of the aforementioned conductor single wire is 0.22 mm.
[0023] Example 2: A video cable for an intelligent robot, comprising: a data transmission line consisting of at least two signal transmission cores 1, a power line consisting of at least two power transmission cores 2, and a sheath layer 3 covering the outside of the data transmission line and the power line. Each of the signal transmission cores 1 and power transmission cores 2 includes a conductor 41 and an insulation layer 42 covering the outside of the conductor 41. A shielding strip 5 is wrapped around the outside of the cable core formed by twisting at least two signal transmission cores 1 and at least two power transmission cores 2. The shielding strip 5 includes a substrate layer 6 with one side surface attached to the cable core and an aluminum foil layer 8 attached to the other side surface of the substrate layer 6 by an adhesive layer 7. A metal braided layer 9 is provided between the shielding strip 5 and the sheath layer 3, which is in contact with the aluminum foil layer 8 of the shielding strip 5. The metal braided layer 9 is obtained by braiding several conductor strands. Each conductor strand includes 4 to 6 conductor single wires. The conductor single wire is obtained by tightly winding several 4 to 8 round conductor single wires 11 around several fiber single wires 10.
[0024] The aforementioned circular conductor monofilament 11 is a tin-plated copper monofilament with a diameter of 0.07 mm; the aforementioned fiber monofilament 10 is a polyarylate fiber monofilament.
[0025] The entanglement coverage between the aforementioned circular conductor monofilament 11 and fiber monofilament 10 is 100%.
[0026] The braiding angle of the aforementioned metal braided layer 9 is no greater than 45 degrees; the diameter of the aforementioned conductor single wire is 0.24 mm.
[0027] The aforementioned video cable for intelligent robots not only improves shielding performance but also mitigates the skin effect and enhances overall bending resistance while reducing cable outer diameter.
[0028] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be included within the scope of protection of this utility model.
Claims
1. A video cable for an intelligent robot, comprising: The cable core consists of a data transmission line composed of at least two signal transmission cores (1), a power line composed of at least two power transmission cores (2), and a sheath layer (3) covering the outside of the data transmission line and the power line. Each of the signal transmission cores (1) and the power transmission cores (2) includes a conductor (41) and an insulation layer (42) covering the outside of the conductor (41). The cable core is characterized by having a shielding strip (5) wrapped around its outer side, which is formed by twisting at least two signal transmission cores (1) and at least two power transmission cores (2). The shielding strip (5) is attached to the cable core on one side and to the aluminum foil layer (8) attached to the other side of the shielding strip (6) by an adhesive layer (7). A metal braided layer (9) is provided between the shielding strip (5) and the sheath layer (3) and is in contact with the aluminum foil layer (8) of the shielding strip (5). The metal braided layer (9) is obtained by braiding several conductor strands. Each conductor strand includes 4 to 6 conductor single wires. The conductor single wire is obtained by tightly winding several round conductor single wires (11) around several fiber single wires (10).
2. The video cable for intelligent robots according to claim 1, characterized in that: The circular conductor monofilament (11) is a tin-plated copper monofilament with a diameter of 0.05 mm to 0.08 mm.
3. The video cable for intelligent robots according to claim 1, characterized in that: The fiber monofilament (10) is an aramid monofilament or a polyaramid fiber monofilament.
4. The video cable for intelligent robots according to claim 1, characterized in that: The entanglement coverage between the circular conductor monofilament (11) and the fiber monofilament (10) is 100%.
5. The video cable for intelligent robots according to claim 1, characterized in that: The weaving angle of the metal braided layer (9) is no greater than 45 degrees.
6. The video cable for intelligent robots according to claim 1, characterized in that: The diameter of the conductor wire is 0.2mm to 0.25mm.