Semi-automatic sleeve wire bonding machine

Abstract

The utility model relates to sleeve welding machine technical field provides a kind of semi-automatic sleeve welding machine, including welding machine main body, still include: positioning member, fixed in the upper surface of welding machine main body;Matching monitoring mechanism, fixed in the top of welding machine main body, including jaw one;Transmission mechanism, fixed in the top of welding machine main body, including jaw two, two jaw two are provided with two, the side surface of two jaw two is provided with three jaw three.The utility model, positioning member, multiple sets of jaw and fixed clamp whole-process limiting, intelligent camera cooperates with acquisition frame to judge welding quality, reduces deviation, guarantees batch uniformity, double-drive mechanism with jaw turns wire harness, automatic completion is carried out to four visual inspection, welding, heat shrinkage and other processes of welding point, improve production efficiency, protective plate separates high-risk area, heat dissipation prevents risk, unqualified alarm avoids rework, reduces artificial, reduces error: only artificial wire harness, subsequent full automation, reduce skill requirement and artificial, defective product cost.

Description

Technical Field

[0001] This utility model relates to the field of sleeve wire bonding machine technology, and in particular to a semi-automatic sleeve wire bonding machine. Background Technology

[0002] In consumer electronics, automotive wiring harnesses, and home appliance manufacturing, the sheathing insulation and welding of wiring harnesses are core processing steps that directly affect the electrical performance and lifespan of the products. Currently, most small and medium-sized enterprises in the industry still use traditional semi-automatic or manual-assisted processing methods, which have many technical pain points and make it difficult to meet the demands for efficient and high-precision production.

[0003] In existing technologies, the positioning of wire harnesses during processing relies on manual hand-held operation or simple clamps, lacking a full-process limiting structure. When manually placing wire harnesses, uneven force and angular deviations can easily lead to inaccurate initial positioning. Furthermore, there are no cooperating limiting components in subsequent welding and tubing processes, often resulting in problems such as heat shrink tubing misalignment and welding point misalignment. The dimensional accuracy and processing quality of products in the same batch vary greatly, and the defect rate is generally maintained at a high level, making it difficult to ensure batch uniformity, affecting product quality, and creating defects. Utility Model Content

[0004] The purpose of this invention is to solve the problems in the existing technology where the positioning of wire harnesses during processing relies on manual hand-held or simple clamps, lacks a full-process limiting structure, and the initial positioning is easily inaccurate due to uneven force and angle deviation when manually placing the wire harness. Furthermore, there are no cooperating limiting components in the subsequent welding and sleeve processes, which often result in problems such as heat shrink tubing sleeve misalignment and welding point misalignment.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a semi-automatic wire bonding machine: including a wire bonding machine body, and further including:

[0006] Positioning components are fixed to the upper surface of the wire bonding machine body;

[0007] In conjunction with the monitoring mechanism, it is fixed to the top of the wire bonding machine body, including gripper one;

[0008] The transmission mechanism is fixed to the top of the wire bonding machine body and includes two grippers. There are three grippers on one side surface of the two grippers.

[0009] The sleeve module is fixed to the upper surface of the wire bonding machine body;

[0010] The fixing clamp is fixed to the upper surface of the wire bonding machine body and is located on one side of the sleeve module;

[0011] The welding assembly is fixed to the upper surface of the wire bonding machine body;

[0012] Heat shrinkable components are fixed to the upper surface of the wire bonding machine body;

[0013] The transmission mechanism and the monitoring mechanism drive the first gripper, the two second grippers, and the three third grippers to move periodically above the adjacent processing modules, so that the wire harness placed on the upper surface of the positioning component enters different processing steps in sequence with the cooperation of the first gripper, the second gripper, and the third gripper.

[0014] As a preferred embodiment, the cooperating monitoring mechanism further includes:

[0015] Drive mechanism one is fixed to the top of the wire bonding machine body;

[0016] The output end of the drive mechanism is connected to the upper end of the gripper.

[0017] The technical effect of adopting the above-mentioned further solution is that by providing stable power to the gripper through the drive mechanism, the lifting, lowering and opening / closing actions of the gripper can be precisely controlled.

[0018] As a preferred embodiment, the cooperating monitoring mechanism further includes:

[0019] The smart camera is fixed to one side of the drive mechanism.

[0020] The capture frame is fixed to one side of the drive mechanism and located directly below the smart camera.

[0021] The technical effects of adopting the above-mentioned further solutions are as follows: the intelligent camera can collect images of key parts of wire harness processing (such as welding joints) in real time, and the acquisition frame can focus on the acquisition area and filter out irrelevant interference elements, which facilitates the equipment control system to accurately identify welding quality (such as missing welds and cold welds), realize automated detection of processing quality, reduce manual quality inspection costs, and at the same time improve the defective product detection rate and ensure product consistency.

[0022] In a preferred embodiment, an adjustment module is fixedly connected to the upper surface of the wire bonding machine body, and a rotating clamp is fixedly connected to the output end of the adjustment module.

[0023] The technical effects of adopting the above-mentioned further solution are as follows: the adjustment module can drive the rotating fixture to rotate the wire harness, so that the smart camera can capture the full circumference image of the wire harness welding part, eliminate the blind spot of detection, and avoid missing circumferential defects by single-angle detection; at the same time, the clamping action of the rotating fixture can help fix the wire harness, and cooperate with other jaws to complete the angle adjustment, thereby improving the adaptability of the equipment to different processing requirements.

[0024] In a preferred embodiment, the transmission mechanism further includes:

[0025] The second drive mechanism is fixed on the top of the wire bonding machine body, and its output end is fixed on one side of the two grippers and the three grippers.

[0026] The technical effects of adopting the above-mentioned further solution are as follows: The second drive mechanism can provide synchronous and precise power to the second and third grippers, controlling them to move periodically along a preset trajectory, ensuring that the wire harness can efficiently flow between the positioning parts, sleeve modules, welding components, heat shrink components, and other workstations, realizing automated connection of multiple processes, reducing the time cost of manual handling of wire harnesses, and significantly improving the overall processing efficiency of the equipment.

[0027] In a preferred embodiment, a protective plate is fixedly connected to the upper surface of the wire bonding machine body, and a finished product collection trough is provided on one side of the protective plate.

[0028] The technical effects of adopting the above-mentioned further solutions are: the protective plate can isolate high-risk processing areas such as welding and heat shrinking, preventing operators from accidentally touching high-temperature components or welding sparks, and ensuring operational safety; the finished product collection tank can centrally collect the processed wire harnesses, eliminating the need for manual sorting, and the buffer structure inside the tank (such as a sponge layer) can reduce the impact damage of the wire harnesses when they fall, reducing the finished product loss rate, thus balancing safety and practicality.

[0029] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0030] 1. This utility model features a positioning component, multiple sets of grippers, and a fixing fixture that limit movement throughout the entire process. An intelligent camera, in conjunction with a data acquisition frame, judges the weld quality, reducing deviations and ensuring batch consistency. A dual-drive mechanism with grippers rotates the wire harness, automatically completing processes such as four-sided visual inspection of the welding point, welding, and heat shrinking, thus improving production efficiency. A protective plate isolates high-risk areas, dissipates heat and cools down to prevent risks, and an alarm for non-conforming products avoids rework, reducing labor and errors: only manual placement of the wire harness is required, followed by full automation, reducing skill requirements and labor and defective product costs.

[0031] 2. In this utility model, after the wire harness passes inspection, the rotating fixture releases it, and the clamping jaws take over. Then, driven by the second drive mechanism, the clamping jaws move the wire harness away from the processing area of ​​the heat-shrink assembly and smoothly move it to the top of the finished product collection groove on one side of the protective plate. After reaching the preset position, the second drive mechanism stops, and the clamping arms of the clamping jaws open simultaneously. The wire harness falls vertically under gravity and lands on the buffer sponge layer in the finished product collection groove, completing the collection of finished products for a single processing. The rotating fixture drives the wire harness to rotate one revolution under the intelligent camera. With the help of the acquisition frame, it can acquire a full-circumference image of the welding part, avoiding the limitation of traditional fixed inspection that can only cover a single angle. It can accurately identify circumferential missing welds and off-center welds, and improve production quality. Attached Figure Description

[0032] Figure 1 A schematic diagram of the main structure of a semi-automatic sleeve welding machine provided by this utility model;

[0033] Figure 2A rear view structural schematic diagram of a semi-automatic sleeve welding machine provided by this utility model;

[0034] Figure 3 A top view of a semi-automatic wire welding machine provided by this utility model;

[0035] Figure 4 This utility model Figure 3 Enlarged view of point A in the middle;

[0036] Figure 5 This is a partial structural schematic diagram of a semi-automatic sleeve welding machine provided by this utility model.

[0037] Legend:

[0038] 1. Wire bonding machine body; 2. Positioning component; 3. Drive mechanism one; 4. Gripper one; 5. Fixing fixture; 6. Welding assembly; 7. Gripper three; 8. Acquisition frame; 9. Heat shrink assembly; 10. Finished product collection tank; 11. Protective plate; 12. Gripper two; 13. Drive mechanism two; 14. Smart camera; 15. Rotating fixture; 16. Adjustment module; 17. Sleeve module. Detailed Implementation

[0039] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0040] Example 1:

[0041] Please see Figures 1-5 This embodiment provides a semi-automatic wire bonding machine, the specific concept of which is as follows: As a specific implementation method, it includes a wire bonding machine body 1, characterized in that it further includes: a positioning component 2, fixed on the upper surface of the wire bonding machine body 1; a monitoring mechanism, fixed on the top of the wire bonding machine body 1, including a first gripper 4; a transmission mechanism, fixed on the top of the wire bonding machine body 1, including a second gripper 12, of which two second grippers 12 are provided, and three third grippers 7 are provided on one side surface of the two second grippers 12; a sleeve module 17, fixed on the upper surface of the wire bonding machine body 1; a fixing clamp 5, fixed on the upper surface of the wire bonding machine body 1, and located on one side of the sleeve module 17; a welding assembly 6, fixed on the upper surface of the wire bonding machine body 1; and a heat shrink assembly 9, fixed on the upper surface of the wire bonding machine body 1.

[0042] The transmission mechanism and the monitoring mechanism drive the first gripper 4, the two second grippers 12 and the three third grippers 7 to move periodically above the adjacent processing modules, so that the wire harness placed on the upper surface of the positioning part 2 enters different processing steps in sequence with the cooperation of the first gripper 4, the two second grippers 12 and the three third grippers 7.

[0043] In this embodiment, there can be various types of monitoring mechanisms, and this application does not limit them. In an optional scheme, as an example of a monitoring mechanism, the monitoring mechanism includes: a drive mechanism 3, a gripper 4, a smart camera 14, and a data acquisition frame 8. The drive mechanism 3 is fixed to the top of the wire bonding machine body 1, and its output end is connected to the upper end of the gripper 4 to drive the gripper 4 to move. The smart camera 14 and the data acquisition frame 8 are both fixed to one side of the drive mechanism 3, and the data acquisition frame 8 is located directly below the smart camera 14. The smart camera 14 can acquire and monitor the position and status of the wire harness at the processing station below through the data acquisition frame 8. The gripper 4, driven by the drive mechanism 3, cooperates with the transmission mechanism to complete the gripping and positioning calibration of the wire harness.

[0044] In this embodiment, the specific type of transmission mechanism can be varied, and this application does not limit it. In an optional scheme, as an example of a transmission mechanism, the transmission mechanism includes: a second drive mechanism 13, two second grippers 12, and three third grippers 7. The second drive mechanism 13 is fixed to the top of the wire bonding machine body 1, and its output end is fixedly connected to one side of the two second grippers 12 and the three third grippers 7. The three third grippers 7 are arranged on the same side surface of the two second grippers 12. The second drive mechanism 13 can drive the second grippers 12 and the third grippers 7 to periodically move above adjacent processing modules such as the positioning component 2, the welding component 6, the sleeve module 17, and the heat shrink component 9, and cooperate with the first gripper 4 of the monitoring mechanism to achieve precise gripping and transmission of the wire harness between various processing steps.

[0045] In this embodiment, the wire harness is first manually placed in the groove on the upper surface of the positioning component 2. The groove is used to initially limit the wire harness and prevent displacement before subsequent clamping. At this time, the drive mechanism 3 of the monitoring mechanism is activated, driving the gripper 4 to move downward. At the same time, the drive mechanism 13 of the transmission mechanism drives one of the grippers 12 to move above the positioning component 2. Grippers 4 and 12 clamp the wire harness from both sides of the connection, forming a stable clamping state to ensure that the wire harness does not fall off or deviate during movement. Subsequently, the drive mechanism 3 and the drive mechanism 13 work together to move grippers 4 and 12 to the corresponding station of the sleeve module 17. After reaching the station, the clamping arms of the fixing clamp 5 actively close, firmly clamping the wire harness from both ends. The positioning mechanism of the sleeve module 17 provides a stable reference for the sleeve operation. At this time, the first clamp 4 and the second clamp 12 release the wire harness and return to the initial waiting position. The tube feeding mechanism of the sleeve module 17 accurately pushes the heat shrink tubing to one end of the wire harness. At the same time, the positioning component of the sleeve module 17 adjusts the position of the heat shrink tubing to ensure that the distance between the heat shrink tubing and the end of the wire harness meets the processing requirements. After the sleeve is installed, the fixing clamp 5 is released. Then, the drive mechanism 2 13 of the transmission mechanism drives another clamp 2 12 to move to the work position of the sleeve module 17, and cooperates with the first clamp 4 to clamp the wire harness again. The drive mechanism 1 3 and the drive mechanism 2 13 work together to transfer the wire harness to the welding area of ​​the welding component 6. After arrival, the ultrasonic welding head of the welding component 6 moves down to the part of the wire harness to be welded. At the same time, the positioning table of the welding component 6 rises from below. The support structure of the welding assembly 6 ensures uniform contact pressure between the welding head and the wire harness. Then, the ultrasonic welding head is activated, and the welding of the wire harness to the terminal is completed according to preset welding parameters (such as amplitude, pressure, and welding time). During the welding process, the heat dissipation structure of the welding assembly 6 works simultaneously to prevent excessive local temperature from affecting the insulation performance of the wire harness. After welding, the welding head of the welding assembly 6 resets, the positioning stage descends, and the drive mechanism 2 13 of the transmission mechanism drives one of the grippers 3 7 to move to the welding assembly 6 position, cooperating with gripper 1 4 to clamp the wire harness and move it directly below the smart camera 14. At this time, the acquisition frame 8 is in a fixed state, and its internal hollow area precisely covers the welding part of the wire harness, effectively shielding surrounding equipment structures, cables, and other irrelevant elements, reducing the impact on the smart camera. Interference from the acquisition of 14; The intelligent camera 14 starts image acquisition and transmits the acquired image of the welding part to the equipment control system. The system judges the welding quality by using a preset image recognition algorithm (such as comparing the fullness of the welding point and whether there are traces of false welding / missing welding). If it is qualified, it will proceed to the next process. If it is unqualified, it will trigger an alarm prompt so that the operator can handle it in time. After the qualification is qualified, the drive mechanism 2 13 of the transmission mechanism drives another gripper 3 7 to move to the bottom of the intelligent camera 14. It works with gripper 1 4 to clamp the wire harness and transfer it to the heating station of the heat shrink assembly 9. After arriving, the push plates on both sides of the heat shrink assembly 9 move towards the center at the same time, pushing the heat shrink tube on the wire harness to move precisely above the welding part to ensure that the heat shrink tube completely covers the welding area.After the push plate resets, the heating module (such as a hot air gun or infrared heater) of the heat shrink assembly 9 is activated, heating the heat shrink tubing according to the preset heating temperature and time. The heat shrink tubing shrinks tightly upon heating, completely covering the welding area and forming an insulating protective layer. During the heating process, the temperature monitoring module of the heat shrink assembly 9 monitors the temperature of the heating area in real time to prevent excessively high temperatures from causing carbonization of the heat shrink tubing or excessively low temperatures from causing insufficient shrinkage. After heat shrinking is complete, the heating module of the heat shrink assembly 9 stops working, and the cooling fan starts to rapidly cool the heat-shrinked area, preventing deformation of the heat shrink tubing during subsequent clamping. Finally, the drive mechanism 213 of the transmission mechanism moves the last gripper 37 to the heat shrink assembly 9 station, clamping the completed heat shrink tubing. The heat-shrinkable wire harness is moved away from the heat-shrink assembly 9, completing the entire processing flow for a single wire harness. Subsequently, all grippers and drive mechanisms are reset to their initial positions, awaiting manual placement of the next wire harness, thus entering the next processing cycle. Positioning components 2, multiple sets of grippers, and fixing fixtures 5 provide full-process limiting. An intelligent camera, in conjunction with a data acquisition frame 8, assesses weld quality, reducing deviations and ensuring batch consistency. A dual-drive mechanism with grippers rotates the wire harness, automatically completing four-sided visual inspection of welding points, welding, heat shrinking, and other processes, improving production efficiency. A protective plate isolates high-risk areas, provides heat dissipation and cooling to prevent risks, and an alarm for non-conforming products avoids rework, reducing labor and errors: only manual placement of the wire harness is required, with subsequent processes fully automated, reducing skill requirements and labor and defective product costs.

[0046] Drive mechanism 1 (3) and drive mechanism 2 (13) may include a linear servo module and a cable chain connected to the linear servo module, with the corresponding components mounted on the cable chain. As these are existing, readily available devices, they will not be described in detail here.

[0047] Example 2:

[0048] like Figures 4-5 As shown, based on Embodiment 1, this embodiment also provides a semi-automatic sleeve welding machine, including:

[0049] An adjustment module 16 is fixedly connected to the upper surface of the wire bonding machine body 1, and a rotating clamp 15 is fixedly connected to the output end of the adjustment module 16; a protective plate 11 is fixedly connected to the upper surface of the wire bonding machine body 1, and a finished product collection trough 10 is provided on one side of the protective plate 11.

[0050] In this embodiment, when the wire harness is transmitted to the area below the smart camera 14 for welding quality inspection, the jaws of the rotating clamp 15 first close to clamp the middle of the wire harness. The adjustment module 16 is activated, and the drive wheel at the output of its internal motor drives the driven wheel to rotate, thereby driving the rotating clamp 15 to slowly rotate the wire harness one revolution directly below the smart camera 14. During this process, the smart camera 14, in conjunction with the acquisition frame 8, acquires images of the wire harness welding area from different angles in real time to ensure no blind spots in the detection and accurately determine whether there are any circumferential missing welds or off-center welds. After the inspection is qualified, the rotating clamp 15 releases the wire harness, and the clamping jaw 7 takes over the clamping. Subsequently, driven by the drive mechanism 2 13, the clamping jaw 7 releases the wire harness from the heat shrink assembly 9. The wire harness moves smoothly to the finished product collection tank 10 on one side of the protective plate 11. After reaching the preset position, the drive mechanism 2 13 stops, and the gripper arm 3 7 opens synchronously. The wire harness falls vertically under the action of gravity and lands on the buffer sponge layer in the finished product collection tank 10, completing the collection of finished products for a single processing. At the same time, the rotating fixture 15 is reset to the initial clamping position under the drive of the adjustment module 16, waiting for the detection and clamping operation of the next wire harness. During the clamping operation, the rotating fixture 15 drives the wire harness to rotate one revolution under the smart camera 14. With the help of the acquisition frame 8, it can acquire the full circumference image of the welding part, avoiding the limitation of traditional fixed detection that can only cover a single angle, accurately identifying circumferential missing welds and off-center welds, and improving production quality.

[0051] In addition, a battery pack may be provided in this application to provide power to the internal components of the motor drive mechanism 1 3, drive mechanism 2 12, welding assembly 6 and heat shrink assembly 9. The circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0052] Working principle: First, the wire harness is manually placed in the groove on the upper surface of the positioning component 2. The groove is used to initially limit the wire harness and prevent displacement before subsequent clamping. At this time, the drive mechanism 3 of the monitoring mechanism is activated, which drives the gripper 4 to move downward. At the same time, the drive mechanism 13 of the transmission mechanism drives one of the grippers 12 to move above the positioning component 2. Grippers 4 and 12 clamp the wire harness from both sides of the connection, forming a stable clamping state to ensure that the wire harness does not fall off or shift during movement. Subsequently, the drive mechanism 3 and the drive mechanism 13 work together to move grippers 4 and 12 to the corresponding station of the sleeve module 17. After reaching the station, the clamping arms of the fixing fixture 5 actively close, firmly clamping and fixing the wire harness from both ends. To provide a stable reference for the tubing operation, grippers 4 and 12 release the wire harness and return to their initial waiting positions. The tubing delivery mechanism of the tubing module 17 precisely pushes the heat shrink tubing to one end of the wire harness. Simultaneously, the positioning component of the tubing module 17 adjusts the position of the heat shrink tubing to ensure that the distance between the heat shrink tubing and the end of the wire harness meets the processing requirements. After the tubing is installed, the fixing clamp 5 is released. Then, the drive mechanism 13 of the transmission mechanism drives another gripper 12 to move to the work position of the tubing module 17, where it works with gripper 4 to clamp the wire harness again. The drive mechanism 3 and drive mechanism 13 work together to transfer the wire harness to the welding area of ​​the welding assembly 6. Upon arrival, the ultrasonic welding head of the welding assembly 6 moves down to the part of the wire harness to be welded, while the positioning platform of the welding assembly 6 rises from below. The support structure of the welding assembly 6 ensures uniform contact pressure between the welding head and the wire harness. Then, the ultrasonic welding head is activated, and the welding of the wire harness to the terminal is completed according to preset welding parameters (such as amplitude, pressure, and welding time). During the welding process, the heat dissipation structure of the welding assembly 6 works simultaneously to prevent excessive local temperature from affecting the insulation performance of the wire harness. After welding, the welding head of the welding assembly 6 resets, the positioning stage descends, and the drive mechanism 2 13 of the transmission mechanism drives one of the grippers 3 7 to move to the welding assembly 6 position, cooperating with gripper 1 4 to clamp the wire harness and move it directly below the smart camera 14. At this time, the acquisition frame 8 is in a fixed state, and its internal hollow area precisely covers the welding part of the wire harness, effectively shielding surrounding equipment structures, cables, and other irrelevant elements, reducing the impact on the smart camera. Interference from the acquisition of 14; The intelligent camera 14 starts image acquisition and transmits the acquired image of the welding part to the equipment control system. The system judges the welding quality by using a preset image recognition algorithm (such as comparing the fullness of the welding point and whether there are traces of false welding / missing welding). If it is qualified, it will proceed to the next process. If it is unqualified, it will trigger an alarm prompt so that the operator can handle it in time. After the qualification is qualified, the drive mechanism 2 13 of the transmission mechanism drives another gripper 3 7 to move to the bottom of the intelligent camera 14. It works with gripper 1 4 to clamp the wire harness and transfer it to the heating station of the heat shrink assembly 9. After arriving, the push plates on both sides of the heat shrink assembly 9 move towards the center at the same time, pushing the heat shrink tube on the wire harness to move precisely above the welding part to ensure that the heat shrink tube completely covers the welding area.After the push plate resets, the heating module (such as a hot air gun or infrared heater) of the heat shrink assembly 9 is activated, heating the heat shrink tubing according to the preset heating temperature and time. The heat shrink tubing shrinks tightly upon heating, completely covering the welding area and forming an insulating protective layer. During the heating process, the temperature monitoring module of the heat shrink assembly 9 monitors the temperature of the heating area in real time to prevent excessively high temperatures from causing carbonization of the heat shrink tubing or excessively low temperatures from causing insufficient shrinkage. After heat shrinking is complete, the heating module of the heat shrink assembly 9 stops working, and the cooling fan starts to rapidly cool the heat-shrinked area, preventing deformation of the heat shrink tubing during subsequent clamping. Finally, the drive mechanism 213 of the transmission mechanism moves the last gripper 37 to the heat shrink assembly 9 station, clamps the heat-shrinked wire harness, and removes the wire harness from the heat shrink assembly 9, completing the entire processing flow for a single wire harness.

[0053] When the wire harness is transmitted to the area below the smart camera 14 for welding quality inspection, the clamping jaws of the rotating fixture 15 first close to hold the middle of the wire harness. The adjustment module 16 is then activated, and the driving wheel at the output of its internal motor drives the driven wheel to rotate, thereby driving the rotating fixture 15 to slowly rotate the wire harness one revolution directly below the smart camera 14. During this process, the smart camera 14, in conjunction with the acquisition frame 8, acquires images of the wire harness welding area from different angles in real time to ensure no blind spots in the inspection and accurately determine whether there are any circumferential missed welds or off-center welds. After the inspection is passed, the rotating fixture 15 releases the wire harness. The wire harness is held by gripper 3 7; then, driven by drive mechanism 2 13, gripper 3 7 holds the wire harness away from the processing area of ​​heat shrink assembly 9 and moves smoothly to the finished product collection tank 10 on the side of protective plate 11; after reaching the preset position, drive mechanism 2 13 stops, gripper arms of gripper 3 7 open synchronously, and the wire harness falls vertically under the action of gravity, falling into the buffer sponge layer in the finished product collection tank 10, completing the collection of finished products for a single processing; at the same time, the rotating fixture 15 is reset to the initial clamping position under the drive of adjustment module 16, waiting for the inspection of the next wire harness.

[0054] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0055] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A semi-automatic tube welding machine comprising a welding machine body (1), characterized in that, Also includes: Positioning component (2) is fixed to the upper surface of the wire bonding machine body (1); In conjunction with the monitoring mechanism, it is fixed to the top of the wire bonding machine body (1), including a clamping jaw (4); The transmission mechanism is fixed on the top of the wire bonding machine body (1) and includes two grippers (12). Two grippers (12) are provided, and three grippers (7) are provided on one side surface of the two grippers (12). The sleeve module (17) is fixed on the upper surface of the wire bonding machine body (1); The fixing clamp (5) is fixed on the upper surface of the wire bonding machine body (1) and located on one side of the sleeve module (17); Welding assembly (6) is fixed to the upper surface of the wire bonding machine body (1); Heat shrinkable assembly (9) is fixed to the upper surface of the wire bonding machine body (1); The transmission mechanism and the monitoring mechanism drive the first gripper (4), two second grippers (12) and three third grippers (7) to move periodically above the adjacent processing modules so that the wire harness placed on the upper surface of the positioning part (2) enters different processing steps in sequence with the cooperation of the first gripper (4), the second gripper (12) and the third gripper (7).

2. The semi-automatic tube welding machine according to claim 1, characterized in that The cooperating monitoring agencies also include: Drive mechanism 1 (3) is fixed on the top of the wire bonding machine body (1); The output end of the drive mechanism (3) is connected to the upper end of the gripper (4).

3. The semi-automatic tube welding machine of claim 2, wherein, The cooperating monitoring agencies also include: The smart camera (14) is fixed to one side of the drive mechanism (3); The acquisition frame (8) is fixed on one side of the drive mechanism (3) and located directly below the smart camera (14).

4. The semi-automatic tube welding machine of claim 2, wherein, An adjustment module (16) is fixedly connected to the upper surface of the wire bonding machine body (1), and a rotating clamp (15) is fixedly connected to the output end of the adjustment module (16).

5. The semi-automatic tube welding machine of claim 1, wherein, The transmission mechanism further includes: The second drive mechanism (13) is fixed on the top of the wire bonding machine body (1), and its output end is fixed on one side of the two grippers (12) and the three grippers (7).

6. The semi-automatic tube welding machine of claim 5, wherein, A protective plate (11) is fixedly connected to the upper surface of the wire bonding machine body (1), and a finished product collection trough (10) is provided on one side of the protective plate (11).

Images