Accurate transformer winding device

Abstract

The utility model discloses a transformer winding precision winding device, including the bed, the lower surface fixed connection of bed has the motor, the drive shaft place end surface fixed connection of motor has the support disc, the surface of support disc is provided with the recess, the recess place inboard surface of support disc is connected with bolt rod through bearing, one side of bolt rod is connected with the first extruded plate through the positive thread, the other side of bolt rod is connected with the second extruded plate through the reverse thread, the outer end lower surface fixed connection of bed has the electric lift cylinder, the propulsion rod place end surface of electric lift cylinder is fixedly installed with the angle of folding and is actuated frame through the thread top silk, adopt the support axle rod outer sleeve and connect the copper wire reel, and it is supported in the copper wire reel outer actuated through the angle of folding and actuated frame, can position copper wire reel and actuated copper wire reel, and it is convenient to assemble and disassemble and replace, and it is convenient to actuate position and wind when winding, and the left and right extruded plate is used for the shrinkage extrusion when the transformer winding is positioned, and the clamping and fixing are flexible.

Description

Technical Field

[0001] This utility model relates to the field of transformer winding precision winding device, and more specifically, to a transformer winding precision winding device. Background Technology

[0002] A transformer is a static electrical device used to transform AC voltage and current to transmit AC electrical energy; it achieves energy transfer based on the principle of electromagnetic induction. Transformers can be categorized by their application into power transformers, testing transformers, instrument transformers, and special-purpose transformers: power transformers are essential equipment for power transmission and distribution, and power distribution to users; testing transformers are used for withstand voltage tests on electrical equipment; instrument transformers are used for electrical measurement and relay protection in power distribution systems; special-purpose transformers include electric furnace transformers for smelting, welding transformers, rectifier transformers for electrolysis, and small voltage regulating transformers, etc. Transformers typically require insulation layers, copper wire, or aluminum wire to be wound around them, generally called windings. Existing transformer winding methods suffer from low efficiency, low automation, and inconvenience in transformer fixation, thus affecting winding operation. In the existing technology, when the copper wire is wound in the transformer winding, the copper wire drum is inconvenient to install and remove, and the copper wire drum needs to move up and down to follow the winding when winding, which is inconvenient to adjust, and the transformer winding is not flexible in positioning. Utility Model Content

[0003] To address the problems existing in the prior art, the purpose of this utility model is to provide a precise winding device for transformer windings. By using a support shaft with a copper wire drum attached to it, and then using a bend-angle actuating frame to move the copper wire drum, the device can position and move the copper wire drum. It is easy to install, disassemble, and replace, and the winding position is convenient during winding. When positioning the transformer winding, it is compressed and squeezed by the left and right extrusion plates, which provides flexible clamping and fixing.

[0004] To solve the above problems, the present invention adopts the following technical solution.

[0005] A precision winding device for transformer windings includes a base, a motor fixedly connected to the lower surface of the base, a support plate fixedly connected to the end face of the drive shaft of the motor, a groove on the surface of the support plate, a bolt rod connected to the inner surface of the groove of the support plate via a bearing, a first pressing plate connected to one side of the bolt rod via a forward thread, and a second pressing plate connected to the other side of the bolt rod via a reverse thread, an electric lifting cylinder fixedly connected to the lower surface of the outer end of the base, a bend-angle actuating frame fixedly installed on the end face of the push rod of the electric lifting cylinder via a threaded set screw, a universal ball provided at the inner end of the bend-angle actuating frame, a support shaft fixedly fixed to the surface of the base, and a copper wire drum sleeved on the outer surface of the support shaft. By using the support shaft sleeved with the copper wire drum, and the bend-angle actuating frame supporting the copper wire drum, the copper wire drum can be positioned and moved, making installation, disassembly and replacement convenient, and the winding position can be easily adjusted during winding. When positioning the transformer winding, the left and right pressing plates are used for contraction and compression, providing flexible clamping and fixing.

[0006] Furthermore, the angle-shifting bracket is supported at the outer end of the copper wire drum, and the universal ball of the angle-shifting bracket is attached to and supported on the upper and lower end surfaces of the copper wire drum.

[0007] Furthermore, the threaded set screw is fixedly locked to the inner end surface of the angle lever frame, and a torque handle is fixedly connected to one side of the outer surface of the threaded set screw.

[0008] Furthermore, a hexagonal boss is provided on one end face of the bolt rod.

[0009] Furthermore, the outer surfaces of the first extrusion plate and the second extrusion plate are covered with a rubber layer.

[0010] Furthermore, the inner end of the copper wire drum is tightly fitted onto the outer surface of the support shaft, and copper wire is wound on the surface of the copper wire drum.

[0011] Furthermore, the lower surface of the base is provided with support legs, and four sets of support legs are distributed and fixed on the lower surface of the base.

[0012] Compared with existing technologies, the advantages of this utility model are: (1) By using a support shaft to attach a copper wire drum, which is supported by a folding bracket and moved outside the copper wire drum, the copper wire drum can be positioned and moved. It is convenient to install, disassemble and replace. When winding, the position can be moved for easy winding. When positioning the transformer winding, it is compressed and squeezed by the left and right extrusion plates, and the clamping and fixing are flexible. Attached Figure Description

[0013] Figure 1 This is a first schematic diagram of the overall structure of this utility model; Figure 2 This is a second schematic diagram of the overall structure of this utility model; Figure 3 This is a schematic cross-sectional view of the overall structure of this utility model; Figure 4 This is an enlarged schematic diagram of point A in this utility model; Figure 5 This is an enlarged schematic diagram of section B of this utility model; Figure 6 This is a schematic diagram showing the distribution relationship between the threaded set screw and the torque handle of this utility model.

[0014] Explanation of the labels in the diagram: 1. Base, 2. Motor, 2. Support plate, 3. Support plate, 30. Groove, 4. Bolt rod, 5. Forward thread, 6. First extrusion plate, 7. Reverse thread, 8. Second extrusion plate, 9. Hexagonal protrusion, 10. Electric lifting cylinder, 11. Push rod, 12. Threaded set screw, 13. Angle-turning bracket, 14. Universal ball, 100. Support shaft rod, 101. Copper wire drum, 12. Threaded set screw, 120. Torque handle. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0016] Please see Figure 1-6 A transformer winding precision winding device includes a base 1, a motor 2 fixedly connected to the lower surface of the base 1, a support plate 3 fixedly connected to the end face of the drive shaft of the motor 2, a groove 30 provided on the surface of the support plate 3, a bolt rod 4 connected to the inner surface of the groove of the support plate 3 via a bearing, a first pressing plate 6 connected to one side of the bolt rod 4 via a forward thread 5, a second pressing plate 8 connected to the other side of the bolt rod 4 via a reverse thread 7, an electric lifting cylinder 10 fixedly connected to the lower surface of the outer end of the base 1, and a push rod 11 of the electric lifting cylinder 10. An angle-shifting bracket 13 is fixedly installed on the end face by a threaded set screw 12. A universal ball 14 is provided at the inner end of the angle-shifting bracket 13. A support shaft 100 is fixed on the surface of the base 1. A copper wire drum 101 is sleeved on the outer surface of the support shaft 100. By using a support shaft to sleeve the copper wire drum, it can be shifted outside the copper wire drum by the angle-shifting bracket. The copper wire drum can be positioned and shifted. It is convenient to install, disassemble and replace. When winding, it is convenient to shift the position and wind. When positioning the transformer winding, it is compressed and squeezed by the left and right extrusion plates, and the clamping and fixing are flexible. The angle-shifting bracket 13 is supported at the outer end of the copper wire drum 101, and the universal ball 14 of the angle-shifting bracket 13 is attached to and supported on the upper and lower end surfaces of the copper wire drum 101. The angle-shifting bracket 13 can be supported on the outside of the copper wire drum 101, and can position the copper wire drum 101. When the electric lifting cylinder 10 drives the push rod 11 to move up and down, it can drive the angle-shifting bracket 13 to move up and down, and can move the copper wire drum 101 up and down. The universal ball 14 squeezes the copper wire drum 101 to move it. When the universal ball 14 supports the copper wire drum 101, the copper wire drum 101 rotates when winding. When rotating, it rotates at the support shaft 100 and is attached to the universal ball 14 to reduce friction and make it easy to rotate when moving. The threaded set screw 12 is fixedly locked to the inner end surface of the angle-shifting bracket 13. A torque handle 120 is fixedly connected to one outer surface of the threaded set screw 12. The threaded set screw 12 can be tightened to fix the angle-shifting bracket 13, which is convenient for fixing the angle-shifting bracket 13 and the push rod 11. It is easy to install. The torque handle 120 is provided on the outside of the threaded set screw 12. The torque handle 120 is convenient for turning the threaded set screw 12 to lock and loosen. It is easy to operate. One end face of the bolt rod 4 is provided with a hexagonal boss 9; during operation, it is convenient to use a wrench to be engaged and rotated on the outside of the hexagonal boss 9, making it easy to twist and operate. The outer surfaces of the first extrusion plate 6 and the second extrusion plate 8 are covered with a rubber layer; when the transformer winding is extruded by the first extrusion plate 6 and the second extrusion plate 8, it is firmly fixed and the friction is increased; the inner end of the copper wire drum 101 is tightly sleeved on the outer surface of the support shaft 100, and the surface of the copper wire drum 101 is wound with copper wire; the sleeve is stable, and when winding, pulling the copper wire to rotate can drive the copper wire drum 101 to rotate stably outside the support shaft 100. The lower surface of the base 1 is provided with support legs, and four sets of support legs are distributed and fixed on the lower surface of the base 1; the support is stable. In use, a support plate 3 is fixedly connected to the end face of the drive shaft of the motor 2. The surface of the support plate 3 is provided with a groove 30. The inner surface of the groove of the support plate 3 is connected to a bolt rod 4 through a bearing. One side of the bolt rod 4 is connected to a first extrusion plate 6 through a forward thread 5, and the other side of the bolt rod 4 is connected to a second extrusion plate 8 through a reverse thread 7. One end face of the bolt rod 4 is provided with a hexagonal boss 9. During operation, it is convenient to use a wrench to be engaged and rotated outside the hexagonal boss 9 for easy twisting operation. When the bolt rod 4 is twisted, the forward thread 5 of the bolt rod 4 can be driven to rotate inside the first extrusion plate 6, and the reverse thread 7 can be driven to rotate at the second extrusion plate 8. This can drive the first extrusion plate 6 and the second extrusion plate 7 to contract and slide synchronously. When twisted in the reverse direction, they expand synchronously, which can facilitate clamping the transformer winding. Furthermore, a support shaft 100 is fixed to the surface of the base 1, and a copper wire drum 101 is sleeved on the outer surface of the support shaft 100. In use, the copper wire is pulled and fixed outside the transformer winding. The rotation of the motor 2 and the support disc 3 drives the transformer winding to rotate, thus winding the copper wire. The angle-shifting bracket 13 supports the outer end of the copper wire drum 101, and the universal ball 14 of the angle-shifting bracket 13 is fitted and supported against the upper and lower surfaces of the copper wire drum 101. The angle-shifting bracket 13 can support the copper wire drum 101 externally, allowing for the adjustment of the copper wire drum 101. When the electric lifting cylinder 10 drives the push rod 11 to move up and down, it can drive the angle-shifting frame 13 to move up and down, which can move the copper wire drum 101 up and down. It can move the copper wire drum 101 up and down and wind the wire. It is easy to use. The copper wire drum 101 is pushed by the universal ball 14. When the universal ball 14 supports the copper wire drum 101, the copper wire drum 101 rotates when winding. When rotating, it is supported at the support shaft 100 and rotates in contact with the universal ball 14, which reduces friction and makes it easy to rotate when shifting. The threaded set screw 12 is fixedly locked to the inner end surface of the angle-shifting frame 13, and a torque handle 120 is fixedly connected to one side of the outer surface of the threaded set screw 12. The threaded set screw 12 can be tightened to fix the angle-shifting frame 13, which is convenient for fixing the angle-shifting frame 13 and the push rod 11. It is easy to install. The torque handle 120 is provided on the outside of the threaded set screw 12, which is convenient for turning the threaded set screw 12 to lock and loosen. It is easy to operate. When loosening, the angle-shifting frame 13 can be flipped open, and the copper wire drum 101 can be pulled out for replacement. After replacement, the angle-shifting frame 13 is flipped back and positioned outside the copper wire drum 101. The threaded set screw 12 is tightened again to fix the angle-shifting frame 13. The copper wire drum 101 can be replaced. Replacement is convenient.

Claims

1. A transformer winding precision winding device, comprising a frame (1), characterized in that: A motor (2) is fixedly connected to the lower surface of the base (1). A support plate (3) is fixedly connected to the end face of the drive shaft of the motor (2). A groove (30) is provided on the surface of the support plate (3). A bolt rod (4) is connected to the inner surface of the groove of the support plate (3) through a bearing. A first extrusion plate (6) is connected to one side of the bolt rod (4) through a forward thread (5). A second extrusion plate (8) is connected to the other side of the bolt rod (4) through a reverse thread (7). An electric lifting cylinder (10) is fixedly connected to the lower surface of the outer end of the base (1). A folding angle lever (13) is fixedly installed on the end face of the push rod (11) of the electric lifting cylinder (10) through a threaded set screw (12). A universal ball (14) is provided at the inner end of the folding angle lever (13). A support shaft rod (100) is fixedly fixed on the surface of the base (1). A copper wire drum (101) is sleeved on the outer surface of the support shaft rod (100).

2. The transformer winding precision winding device according to claim 1, characterized in that: The angle-shifting bracket (13) is supported at the outer end of the copper wire drum (101), and the universal ball (14) of the angle-shifting bracket (13) is attached to the upper and lower end surfaces of the copper wire drum (101).

3. The transformer winding precision winding device according to claim 1, characterized in that: The threaded set screw (12) is fixedly locked to the inner end surface of the angle lever (13), and a torque handle (120) is fixedly connected to one side of the outer surface of the threaded set screw (12).

4. The transformer winding precision winding device according to claim 1, characterized in that: A hexagonal boss (9) is provided on one end face of the bolt rod (4).

5. The transformer winding precision winding device according to claim 1, characterized in that: The outer surfaces of the first extrusion plate (6) and the second extrusion plate (8) are covered with a rubber layer.

6. The transformer winding precision winding device according to claim 1, characterized in that: The inner end of the copper wire reel (101) is tightly fitted onto the outer surface of the support shaft (100), and the surface of the copper wire reel (101) is wound with copper wire.

7. The transformer winding precision winding device according to claim 1, characterized in that: The lower surface of the base (1) is provided with support legs, and four sets of support legs are distributed and fixed on the lower surface of the base (1).

Images