General spindle for swing arm inductance coil winding equipment

Abstract

The utility model discloses a general main shaft of swing arm type inductance coil winding equipment, including the main shaft of hollow cavity structure, one end of main shaft is connected with bearing seat correspondence, the other end of main shaft is connected with inner shaft correspondence, still in the main shaft middle part is in proper order with synchronous transmission structure and steel ball guide bushing assembly of corresponding set up, one end of steel ball guide bushing assembly is connected with inner shaft correspondence, the outside of steel ball guide bushing assembly is connected with swing arm correspondence, the inner shaft is equipped with the guide wheel correspondence, one end of inner shaft is connected with quick chuck correspondence, the swing arm is set up with the steering wheel correspondence, the swing arm is connected with the lead mouth correspondence, the main shaft, guide wheel, steering wheel and lead mouth are matched. The utility model discloses structure assembly precision is higher, and moreover debugging is more convenient, greatly improves the machine efficiency and product quality of debugging.

Description

Technical Field

[0001] This utility model relates to the field of mechanical manufacturing technology, and in particular to a universal spindle for a swing-arm type inductor coil winding equipment. Background Technology

[0002] In the electronic component manufacturing sector, which plays a significant role in the manufacturing industry, automation has been largely achieved through the development of the previous generation of technologies. Compared to the manual and semi-automatic production lines of the past, production efficiency and quality have been significantly improved, while production costs have also been noticeably reduced. However, with changing industry demands, technological iterations, economic fluctuations, rising prices, and increased costs, related manufacturing enterprises must develop new products and technologies to cope with industry changes. As a major application area for inductors, the electronics and information industry is developing rapidly, undergoing rapid upgrades in both applications and product performance and quality. Equipment related to inductor manufacturing has also undergone corresponding technological iterations, but existing coil winding technology, one of the key steps in inductor manufacturing, has not been improved. Therefore, there is a need for a universal spindle for swing-arm type inductor coil winding equipment. Utility Model Content

[0003] To overcome the shortcomings of the prior art, a universal spindle for a swing-arm type inductor coil winding device is provided.

[0004] This utility model is achieved through the following solution:

[0005] A universal spindle for a swing-arm type inductor coil winding device includes a hollow cavity structure. One end of the spindle is connected to a bearing housing, and the other end is connected to an inner shaft. A synchronous transmission structure and a ball bearing guide sleeve assembly are sequentially fitted in the middle of the spindle. One end of the ball bearing guide sleeve assembly is connected to the inner shaft, and the outer side of the ball bearing guide sleeve assembly is connected to a swing arm. A guide wheel is provided on the inner shaft, and one end of the inner shaft is connected to a quick-release chuck. A steering wheel is provided on the swing arm, and the swing arm is connected to a lead wire nozzle. The spindle, guide wheel, steering wheel, and lead wire nozzle are matched.

[0006] The synchronous transmission structure includes a drive wheel, which is sleeved on the outside of the main shaft. A synchronous belt is sleeved on the outside of the drive wheel, and the synchronous belt matches the synchronous wheel.

[0007] The ball bearing guide bushing assembly includes a guide rail, and the main shaft has an inwardly recessed groove. The guide rail is mounted on the groove. A movable ring is fitted on the outer side of the main shaft, and the movable ring matches the groove. A fixed ring is fitted on the outer side of the movable ring and the groove. One end of the fixed ring is connected to a mounting base, and the mounting base is connected to a swing arm. Several bearings are fitted on the outer side of the fixed ring, and an outer bushing is fitted on the outer side of each bearing.

[0008] One end of the guide rail is connected to the synchronous transmission structure, and the other end of the guide rail is connected to the inner shaft.

[0009] The swing arm includes a first swing arm and a second swing arm. The first swing arm and the second swing arm are respectively fixedly connected to the mounting base by bolts. The arm length of the second swing arm is greater than that of the first swing arm. A fixing groove is opened in the second swing arm, and the fixing groove is correspondingly connected to the steering wheel.

[0010] The bottom of the second swing arm is connected to the lead wire nozzle.

[0011] The beneficial effects of this utility model are as follows:

[0012] 1. The universal spindle of the swing arm type inductor coil winding equipment of this utility model achieves high-precision rotation and up-and-down movement by fixing the swing arm on the steel ball guide bushing assembly, which significantly improves the winding quality of the inductor coil.

[0013] 2. The universal spindle of the swing arm type inductor coil winding equipment of this utility model adopts a quick-clamp structure, which can quickly switch between products of different specifications, greatly improve production efficiency and reduce changeover time. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the general spindle structure of a swing-arm type inductor coil winding equipment according to this utility model;

[0015] Figure 2 This is a structural schematic diagram of the general spindle of a swing-arm type inductor coil winding device according to one view.

[0016] Figure 3 This is a structural schematic diagram of the universal spindle of the swing-arm type inductor coil winding equipment of this utility model from another perspective.

[0017] Figure 4 An exploded view of the general spindle of a swing-arm type inductor coil winding device according to this utility model;

[0018] In the diagram: 1 is the main spindle, 2 is the bearing housing, 3 is the inner shaft, 4 is the synchronous transmission structure, 41 is the drive wheel, 42 is the synchronous belt, 43 is the synchronous pulley, 5 is the steel ball guide bushing assembly, 51 is the guide rail, 52 is the slot, 53 is the moving ring, 54 is the fixed ring, 55 is the mounting base, 56 is the bearing, 57 is the outer bushing, 6 is the swing arm, 61 is the first swing arm, 62 is the second swing arm, 63 is the fixed groove, 7 is the guide wheel, 8 is the quick-release chuck, 9 is the steering wheel, and 10 is the lead wire nozzle. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings and specific embodiments:

[0020] like Figure 1 and Figure 2 As shown, a universal spindle for a swing-arm type inductor coil winding device includes a hollow cavity structure spindle 1. One end of the spindle 1 is connected to a bearing seat 2, and the other end is connected to an inner shaft 3. A synchronous transmission structure 4 and a ball bearing guide sleeve assembly 5 are sequentially fitted in the middle of the spindle 1. One end of the ball bearing guide sleeve assembly 5 is connected to the inner shaft 3, and the outer side of the ball bearing guide sleeve assembly 5 is connected to a swing arm 6. A guide wheel 7 is provided on the inner shaft 3, and one end of the inner shaft 3 is connected to a quick-change chuck 8. A steering wheel 9 is provided on the swing arm 6, and the swing arm 6 is connected to a lead wire nozzle 10. The spindle 1, guide wheel 7, steering wheel 9, and lead wire nozzle 10 are matched. The quick-change chuck 8 of this invention, through a pre-calibration mechanism, such as the quick-connect design between the quick-change chuck and the inner shaft, ensures the coaxiality of the winding and the height accuracy of the upper end face, eliminating the need for repeated adjustments. With the adjustable structure of the swing arm, operators can easily adapt to a variety of inductor specifications by simply changing the chuck assembly, reducing equipment downtime.

[0021] like Figure 4 As shown, the synchronous transmission structure 4 includes a drive wheel 41, which is sleeved on the outside of the main shaft 1. A synchronous belt 42 is sleeved on the outside of the drive wheel 41, and the synchronous belt 42 matches the synchronous pulley 43. This invention, through the synchronous transmission structure 4 and servo motor control, enables the drive wheel 41 and the synchronous pulley 43 to directly transmit torque, allowing the main shaft 1 and the swing arm 6 to rotate efficiently and in tandem. Combined with the drive control system, the synchronous up-and-down movement of the swing arm driven by the ball guide bushing assembly 4 achieves high-speed, continuous winding, reducing manual operation errors and increasing output per unit time.

[0022] The ball bearing guide bushing assembly 5 includes a guide rail 51. A recessed groove 52 is formed inside the main shaft 1, and the guide rail 51 is mounted on the groove 52. A movable ring 53 is fitted onto the outer side of the main shaft 1, matching the groove 52. A fixed ring 54 is fitted onto the outer side of the movable ring 53 and the groove 52, with one end connected to a mounting base 55. The mounting base 55 is connected to a swing arm 6. Several bearings 56 are fitted onto the outer side of the fixed ring 54, and an outer bushing 57 is fitted onto the outer side of each bearing 56. The active wheel bushing 57 is connected to the main shaft 1, transmitting torque via a synchronous belt 42 and a synchronous pulley 43, enabling the main shaft and swing arm to rotate synchronously and efficiently. Simultaneously, the ball bearing guide bushing assembly 5 drives the swing arm to move up and down, achieving continuity and high speed in the winding process.

[0023] One end of the guide rail 51 is connected to the synchronous transmission structure 4, and the other end of the guide rail 51 is connected to the inner shaft 3. The ball bearing guide bushing assembly 5 of this utility model provides low-friction, high-rigidity motion guidance, ensuring that the swing arm 6 can accurately perform precession motion under the drive of the servo motor, so that the copper wires are tightly and neatly arranged on the winding fixture, reducing coil looseness or misalignment defects, thereby improving product consistency and yield.

[0024] The swing arm 6 includes a first swing arm 61 and a second swing arm 62. Both the first and second swing arms 61 and 62 are fixedly connected to the mounting base 55 via bolts. The arm length of the second swing arm 62 is greater than that of the first swing arm 61. A fixing groove 63 is correspondingly formed inside the second swing arm 62, and the fixing groove 63 is connected to the steering wheel 9. The bottom of the second swing arm 62 is connected to the lead wire nozzle 10. This invention fixes the swing arm 6 to the ball bearing guide sleeve assembly 5. When the moving ring 53 moves along the guide rail 51, the swing arm 6 can move up and down precisely and flexibly. During operation, the servo motor transmits torque through the synchronous transmission structure 4, causing the main shaft 1 and the swing arm 6 to rotate together, allowing the copper wire to be wound onto the winding fixture shaft. Simultaneously, under the drive of the ball bearing guide sleeve assembly 5 in the drive control system, the swing arm 6 moves up and down, ensuring that each turn of copper wire wound on the winding fixture is tightly and neatly arranged.

[0025] like Figure 1 As shown, in a specific embodiment, the copper wire passes through the hollow cavity of the main shaft 1, then exits from below the guide wheel 7, then passes through the fixing groove 63 and exits from the outside of the steering wheel 9, and finally exits from the lead wire nozzle 10 to wind the copper wire onto the core of the winding fixture.

[0026] Although the technical solutions of this utility model have been described and enumerated in detail, it should be understood that modifications to the above embodiments or the adoption of equivalent alternatives are obvious to those skilled in the art. Such modifications or improvements made without departing from the spirit of this utility model are all within the scope of protection claimed by this utility model.

Claims

1. A universal spindle for a swing-arm type inductor coil winding device, comprising a spindle (1) with a hollow cavity structure, characterized in that: One end of the main shaft (1) is connected to the bearing seat (2), and the other end of the main shaft (1) is connected to the inner shaft (3). A synchronous transmission structure (4) and a steel ball guide bushing assembly (5) are sequentially fitted in the middle of the main shaft (1). One end of the steel ball guide bushing assembly (5) is connected to the inner shaft (3), and the outer side of the steel ball guide bushing assembly (5) is connected to the swing arm (6). A guide wheel (7) is provided on the inner shaft (3), and one end of the inner shaft (3) is connected to the quick clamp (8). A steering wheel (9) is provided on the swing arm (6), and the swing arm (6) is connected to the lead wire nozzle (10). The main shaft (1), guide wheel (7), steering wheel (9) and lead wire nozzle (10) are matched.

2. The universal spindle of a swing-arm type inductor coil winding device according to claim 1, characterized in that: The synchronous transmission structure (4) includes a drive wheel (41), which is sleeved on the outside of the main shaft (1). A synchronous belt (42) is sleeved on the outside of the drive wheel (41), and the synchronous belt (42) is matched with the synchronous wheel (43).

3. The universal spindle of a swing-arm type inductor coil winding device according to claim 1, characterized in that: The ball bearing guide bushing assembly (5) includes a guide rail (51). The main shaft (1) has an inwardly recessed groove (52). The guide rail (51) is installed on the groove (52). A movable ring (53) is fitted on the outer side of the main shaft (1). The movable ring (53) matches the groove (52). A fixed ring (54) is fitted on the outer side of the movable ring (53) and the groove (52). One end of the fixed ring (54) is connected to the mounting base (55). The mounting base (55) is connected to the swing arm (6). A plurality of bearings (56) are fitted on the outer side of the fixed ring (54). An outer bushing (57) is fitted on the outer side of the bearings (56).

4. The universal spindle of a swing-arm type inductor coil winding device according to claim 3, characterized in that: One end of the guide rail (51) is connected to the synchronous transmission structure (4), and the other end of the guide rail (51) is connected to the inner shaft (3).

5. The universal spindle of a swing-arm type inductor coil winding device according to claim 3, characterized in that: The swing arm (6) includes a first swing arm (61) and a second swing arm (62). The first swing arm (61) and the second swing arm (62) are respectively fixedly connected to the mounting base (55) by bolts. The arm length of the second swing arm (62) is greater than that of the first swing arm (61). A fixing groove (63) is correspondingly opened in the second swing arm (62), and the fixing groove (63) is correspondingly connected to the steering wheel (9).

6. The universal spindle of a swing-arm type inductor coil winding device according to claim 5, characterized in that: The bottom of the second swing arm (62) is connected to the lead wire nozzle (10).

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