Capacitor aluminum shell loading and sealing equipment

Abstract

The utility model discloses a kind of capacitor aluminum shell loading sealing equipment, including rack, vibrating disk, feeding device, blanking device, clamping device and sealing device;Through blanking device setting on rack and being located between external loading device and feeding device;The clamping device is set on the rack and is located on the output end side of the feeding device side;And cooperate the sealing device and include have waist component and sealing component;Make it first through feeding device and take out aluminum shell, then again by blanking device and external product is loaded, and aluminum shell is sent into clamping device clamping by feeding device, finally again through the cooperation of waist component and sealing component Realization the automatic sealing process of aluminum shell, overall automation degree is higher, not only need a large number of manual participation, effectively reduce artificial cost, while improve the sealing processing efficiency of aluminum shell.

Description

Technical Field

[0001] This utility model relates to the field of capacitor processing technology, and in particular to a capacitor aluminum shell feeding and sealing device. Background Technology

[0002] Capacitors play a crucial role in circuits for tuning, bypassing, coupling, and filtering. They are used in the tuning circuits of transistor radios, as well as in the coupling and bypass circuits of color televisions. With the rapid development of electronic information technology and the increasingly fast pace of digital electronic product upgrades, the production and sales of consumer electronics, primarily flat-screen TVs, laptops, and digital cameras, have continued to grow, driving the growth of the capacitor industry.

[0003] During the manufacturing process of capacitors, after other components are installed into the aluminum shell, the opening of the aluminum shell needs to be sealed. The existing method of sealing the aluminum shell involves manually placing the aluminum shell to be sealed into an external semi-automatic sealing device. This method has a low degree of automation, which not only affects the sealing efficiency but also requires a large amount of manual labor, resulting in high labor costs. Therefore, it is necessary to study a new technical solution to solve the above problems. Utility Model Content

[0004] In view of this, the present invention addresses the deficiencies of the existing technology and its main purpose is to provide a capacitor aluminum shell feeding and sealing device, which can effectively solve the problems of low automation, low processing efficiency and high labor costs of the existing aluminum shell sealing methods.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A capacitor aluminum shell feeding and sealing device includes a frame, a vibratory feeder, a feeding device, a discharging device, a clamping device, and a sealing device. The vibratory feeder is mounted on the frame. The feeding device is mounted on the frame and located beside the output end of the vibratory feeder. The discharging device is mounted on the frame and located between the external feeding device and the feeding device, and is used to discharge semi-finished products from the external feeding device into the feeding device. The clamping device is mounted on the frame and located beside the output end of the feeding device. The sealing device includes a waist-binding assembly and a sealing assembly, both of which are mounted on the frame and located above the clamping device.

[0007] As a preferred embodiment, the feeding device includes a feeding frame, a feeding seat, and a first gripper; the feeding frame is mounted on the machine frame and located beside the output end of the vibratory feeder; the feeding seat is movably mounted on the feeding frame towards the output end of the vibratory feeder under the drive of an external driving mechanism, and the first gripper is mounted on the feeding seat and moves back and forth with the feeding seat.

[0008] As a preferred embodiment, the feeding device further includes a top rod, which is mounted on the frame and can move up and down under the drive of an external driving mechanism. The top rod extends vertically, and its upper end is located directly below the output end of the vibratory feeder.

[0009] As a preferred embodiment, the unloading device includes an unloading frame, a first rotating frame, a first rotating drive mechanism, a second gripper, a second rotating frame, a second rotating drive mechanism, and a third gripper. The unloading frame is movably mounted on the frame in a vertical direction under the drive of an external drive mechanism. The first rotating frame is rotatably mounted on the unloading frame and located beside the external loading device. The first rotating drive mechanism is mounted on the unloading frame and drives the first rotating frame to rotate back and forth. The second gripper is openable and closable on the first rotating frame and moves back and forth with the first rotating frame. The second rotating frame is rotatably mounted on the unloading frame and located between the first rotating frame and the feeding device. The second rotating drive mechanism is mounted on the unloading frame and drives the second rotating frame to move back and forth. The third gripper is openable and closable on the second rotating frame and moves back and forth with the second rotating frame.

[0010] As a preferred embodiment, the clamping device includes a mounting frame, a clamping head, and a clamping drive mechanism. The mounting frame is mounted on the machine frame, and the clamping head is rotatably mounted on the mounting frame. The clamping drive mechanism is mounted on the mounting frame and drives the clamping head to rotate back and forth.

[0011] As a preferred embodiment, the waist-cinching assembly includes a bracket, a movable plate, and a waist-cinching wheel. The bracket is mounted on a frame. The movable plate is mounted on the bracket and can move back and forth toward the clamping device under the drive of an external drive mechanism. The waist-cinching wheel is mounted on the movable plate and located above the clamping device, and can rotate back and forth around its own axis under the drive of an external force.

[0012] As a preferred embodiment, the sealing assembly includes a sealing frame and a sealing needle. The sealing frame is movable up and down on the frame under external drive. The sealing needle extends up and down on the sealing frame and moves back and forth with the sealing frame. The lower end of the sealing needle has a sealing part, which is a cone shape that is thicker at the top and thinner at the bottom.

[0013] As a preferred embodiment, the frame is provided with two detection lenses, which are located next to the waist-binding assembly and the sealing assembly, respectively.

[0014] Compared with the prior art, this utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution:

[0015] The unloading device is mounted on the frame and positioned between the external loading device and the feeding device; the clamping device is mounted on the frame and positioned beside the output end of the feeding device; and the sealing device includes a waisting assembly and a sealing assembly. The aluminum shell is first removed by the feeding device, then the external product is loaded by the unloading device, and the aluminum shell is fed into the clamping device by the feeding device for clamping. Finally, the waisting assembly and the sealing assembly work together to achieve an automated sealing process for the aluminum shell. This process is highly automated, requiring less manual labor and effectively reducing labor costs, while also improving the efficiency of sealing the aluminum shell.

[0016] To more clearly illustrate the structural features and effects of this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of a preferred embodiment of the present utility model;

[0018] Figure 2 This is a partial assembly diagram of a preferred embodiment of the present invention;

[0019] Figure 3 This is a three-dimensional structural diagram of the feeding device in a preferred embodiment of the present utility model;

[0020] Figure 4 This is a three-dimensional structural diagram of the feeding device in a preferred embodiment of the present invention;

[0021] Figure 5 This is a three-dimensional structural diagram of the clamping device in a preferred embodiment of the present invention;

[0022] Figure 6 This is a three-dimensional structural diagram of the waist-cinching component in a preferred embodiment of the present invention;

[0023] Figure 7 This is a three-dimensional structural diagram of the sealing component in a preferred embodiment of the present invention.

[0024] Explanation of reference numerals in the attached diagram:

[0025] 10. Frame 11. Inspection lens

[0026] 20. Vibratory feeder; 30. Feeding device

[0027] 31. Feeding rack 32. Feeding seat

[0028] 33. First gripper; 34. Ejector rod

[0029] 40. Feeding device 41. Feeding rack

[0030] 42. First rotating frame; 43. First rotating drive mechanism

[0031] 44. Second gripper 45. Second rotating frame

[0032] 46. ​​Second rotary drive mechanism; 47. Third gripper

[0033] 50. Clamping device 51. Mounting bracket

[0034] 52. Clamping head 53. Clamping drive mechanism

[0035] 60. Sealing device; 61. Waist-cinching assembly

[0036] 611, bracket; 612, movable plate

[0037] 613. Waist-tightening wheel; 62. Sealing assembly

[0038] 621. Sealing frame; 622. Sealing needle.

[0039] 623. Sealing part; 70. Feeding device. Detailed Implementation

[0040] Please refer to Figures 1 to 7 As shown, it illustrates the specific structure of a preferred embodiment of the present invention, including a frame 10, a vibratory feeder 20, a feeding device 30, a discharging device 40, a clamping device 50, and a sealing device 60.

[0041] The vibratory feeder 20 is mounted on the frame 10 and is used to complete the feeding process of the aluminum shell.

[0042] The feeding device 30 is mounted on the frame 10 and located beside the output end of the vibratory feeder 20. The feeding device 30 is used to remove the aluminum shells loaded onto the vibratory feeder 20 and complete the subsequent feeding process. In this embodiment, the feeding device 30 includes a feeding frame 31, a feeding seat 32, and a first gripper 33. The feeding frame 31 is mounted on the frame 10 and located beside the output end of the vibratory feeder 20. The feeding seat 32 can be movably mounted on the feeding frame 31 towards the output end of the vibratory feeder 20 under the drive of an external driving mechanism. The first gripper 33 is mounted on the feeding seat 32 and moves back and forth with the feeding seat 32. The first gripper 33 clamps the aluminum shells conveyed from the output end of the vibratory feeder 20, thereby completing the subsequent feeding process. The feeding device 30 also includes a top rod 34, which is mounted on the frame 10 and can move up and down under the drive of an external driving mechanism. The top rod 34 extends vertically, and its upper end is located directly below the output end of the vibratory feeder 20. The top rod 34 is used to lift the aluminum shell at the output end of the vibratory feeder 20 upward, thereby facilitating the gripping process of the first gripper 33.

[0043] The unloading device 40 is mounted on the frame 10 and located between the external loading device 70 and the feeding device 30. The unloading device 40 is used to unload the semi-finished product from the external loading device 70 into the feeding device 30, simultaneously completing the assembly process between the semi-finished product and the aluminum shell. In this embodiment, the unloading device 40 includes an unloading rack 41, a first rotating rack 42, a first rotating drive mechanism 43, a second gripper 44, a second rotating rack 45, a second rotating drive mechanism 46, and a third gripper 47. The unloading rack 41 is movable back and forth on the frame 10 in the vertical direction under the drive of the external drive mechanism. The first rotating rack 42 is rotatably mounted on the unloading rack 41 and located beside the external loading device 70. The first rotating drive mechanism 43 is mounted on the unloading rack 41 and drives the first rotating rack 42 to rotate back and forth. The second gripper 44 is openable and closable on the first rotating rack. The first rotating frame 42 moves back and forth with the second rotating frame 45; the second rotating frame 45 is rotatably mounted on the unloading frame 41 and located between the first rotating frame 42 and the feeding device 30; the second rotating drive mechanism 46 is mounted on the unloading frame 41 and drives the second rotating frame 45 to move back and forth; the third gripper 47 is openable and closable mounted on the second rotating frame 45 and moves back and forth with the second rotating frame 45. Through the cooperation of the first rotating frame 42 and the second rotating frame 45, the segmented unloading process of the semi-finished products in the external loading device 70 is realized, and the semi-finished products are loaded into the aluminum shells clamped in the feeding device 30 by the third gripper 47.

[0044] The clamping device 50 is mounted on the frame 10 and located beside the output end of the feeding device 30; the clamping device 50 is used to clamp the aluminum shell to be sealed. In this embodiment, the clamping device 50 includes a mounting frame 51, a clamping head 52, and a clamping drive mechanism 53. The mounting frame 51 is mounted on the frame 10, and the clamping head 52 is rotatably mounted on the mounting frame 51. The clamping drive mechanism 53 is mounted on the mounting frame 51 and drives the clamping head 52 to rotate back and forth. During sealing, the clamping drive mechanism 53 drives the product clamped in the clamping head 52 to rotate.

[0045] The sealing device 60 includes a waist-binding assembly 61 and a sealing assembly 62, both of which are mounted on the frame 10 and positioned above the clamping device 50. The sealing process of the aluminum shell is completed through the cooperation of the waist-binding assembly 61 and the sealing assembly 62. In this embodiment, the waist-binding assembly 60 includes a bracket 611, a movable plate 612, and a waist-binding wheel 613. The bracket 611 is mounted on the frame 10; the movable plate 612 is movably mounted on the bracket 611 towards the clamping device 50 under the drive of an external driving mechanism; the waist-binding wheel 613 is rotatably mounted on the movable plate 612 around its own axis under external force and positioned above the clamping device 50, coordinating with the rotation of the clamping head 52 to drive the rotation of the waist-binding wheel 613. The sealing assembly 62 includes a sealing frame 621 and a sealing needle 622. The sealing frame 621 is movable up and down on the frame 10 under external drive. The sealing needle 622 extends vertically on the sealing frame 621 and moves back and forth with the sealing frame 621. The lower end of the sealing needle 622 has a sealing part 623, which is conical with a wider top and a narrower bottom. The conical design facilitates the upward withdrawal of the sealing needle 622 after the sealing process is completed. Two detection lenses 11 are provided on the frame 10. The two detection lenses 11 are located beside the waist assembly 61 and the sealing assembly 62, respectively. The detection lenses 11 are used to observe and detect the sealing process of the aluminum shell and the quality after sealing.

[0046] The working principle of this embodiment is described in detail below:

[0047] During processing, the entire equipment is first connected to an external power supply and controller. Then, the aluminum shell is fed through the vibratory feeder 20. When the aluminum shell is conveyed to the output end of the vibratory feeder 20, it is first lifted upward by the top rod 34, and then clamped by the first gripper 33. At this time, the unloading device 40 completes the unloading process of the semi-finished product in the external feeding device 70 through the cooperation of the second gripper 44 and the third gripper 47, and loads the semi-finished product into the aluminum shell through the third gripper 47. Then, the assembled product is fed into the clamping device 50 through the feeding device 30, and the aluminum shell is clamped by the clamping head 52. Then, the waist-binding wheel 613 moves toward the clamping device 50 under the drive of the external drive mechanism, and squeezes the upper opening of the aluminum shell through the waist-binding wheel, and drives the product to rotate in conjunction with the clamping head 52, thereby completing the waist-binding process of the aluminum shell opening. At this time, the upper opening of the aluminum shell is reduced to a certain size. Then the waist-binding wheel 613 returns to its original position and moves downward through the sealing needle 622, and completes the final sealing process of the waisted aluminum shell opening through the sealing part 623. After the sealing is completed, the product can be unloaded.

[0048] The key design features of this invention are: a feeding device mounted on the frame between an external feeding device and a conveying device; a clamping device mounted on the frame beside the output end of the conveying device; and a sealing device comprising a waisting assembly and a sealing assembly. This allows the aluminum shell to be first removed by the conveying device, then the external product to be loaded by the feeding device, and finally, the aluminum shell to be clamped by the conveying device. The waisting assembly and the sealing assembly work together to achieve an automated sealing process for the aluminum shell. This results in a higher degree of automation, reducing labor costs and improving the efficiency of aluminum shell sealing.

[0049] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. A capacitor aluminum shell feeding and sealing device, characterized in that: It includes a frame, a vibratory feeder, a feeding device, a discharging device, a clamping device, and a sealing device; the vibratory feeder is mounted on the frame; the feeding device is mounted on the frame and located next to the output end of the vibratory feeder; the discharging device is mounted on the frame and located between the external feeding device and the feeding device, and the discharging device is used to discharge the semi-finished product from the external feeding device into the feeding device. The clamping device is mounted on the frame and located next to the output end of the feeding device; the sealing device includes a waisting assembly and a sealing assembly, both of which are mounted on the frame and located above the clamping device.

2. The capacitor aluminum shell feeding and sealing equipment according to claim 1, characterized in that: The feeding device includes a feeding frame, a feeding seat, and a first gripper; the feeding frame is mounted on the machine frame and located next to the output end of the vibratory feeder; the feeding seat can be moved back and forth on the feeding frame towards the output end of the vibratory feeder under the drive of an external driving mechanism, and the first gripper is mounted on the feeding seat and moves back and forth with the feeding seat.

3. The capacitor aluminum shell feeding and sealing equipment according to claim 2, characterized in that: The feeding device also includes a top rod, which is mounted on the frame and can move up and down under the drive of an external drive mechanism. The top rod extends vertically, and its upper end is located directly below the output end of the vibratory feeder.

4. The capacitor aluminum shell feeding and sealing equipment according to claim 1, characterized in that: The unloading device includes an unloading frame, a first rotating frame, a first rotating drive mechanism, a second gripper, a second rotating frame, a second rotating drive mechanism, and a third gripper. The unloading frame is movably mounted on the frame in the vertical direction under the drive of an external drive mechanism. The first rotating frame is rotatably mounted on the unloading frame and located beside the external loading device. The first rotating drive mechanism is mounted on the unloading frame and drives the first rotating frame to rotate back and forth. The second gripper is detachably mounted on the first rotating frame and moves back and forth with the first rotating frame. The second rotating frame is rotatably mounted on the unloading frame and located between the first rotating frame and the feeding device. The second rotating drive mechanism is mounted on the unloading frame and drives the second rotating frame to move back and forth. The third gripper is detachably mounted on the second rotating frame and moves back and forth with the second rotating frame.

5. The capacitor aluminum shell feeding and sealing equipment according to claim 1, characterized in that: The clamping device includes a mounting frame, a clamping head, and a clamping drive mechanism. The mounting frame is mounted on the machine frame, and the clamping head is rotatably mounted on the mounting frame. The clamping drive mechanism is mounted on the mounting frame and drives the clamping head to rotate back and forth.

6. The capacitor aluminum shell feeding and sealing equipment according to claim 5, characterized in that: The waist-cinching assembly includes a bracket, a movable plate, and a waist-cinching wheel. The bracket is mounted on the frame. The movable plate is mounted on the bracket and can move back and forth toward the clamping device under the drive of an external drive mechanism. The waist-cinching wheel is mounted on the movable plate and located above the clamping device and can rotate back and forth around its own axis under the drive of an external force.

7. The capacitor aluminum shell feeding and sealing equipment according to claim 1, characterized in that: The sealing assembly includes a sealing frame and a sealing needle. The sealing frame is movable up and down on the frame under the drive of an external drive. The sealing needle extends up and down on the sealing frame and moves back and forth with the sealing frame. The lower end of the sealing needle has a sealing part, which is a cone shape that is thicker at the top and thinner at the bottom.

8. The capacitor aluminum shell feeding and sealing equipment according to claim 1, characterized in that: The frame is equipped with two detection lenses, which are located next to the waist-binding assembly and the sealing assembly, respectively.

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