A high power continuous wave magnetron

By using corrugated ceramic and integrated anode components, and optimizing the water circuit design, the problems of pressure resistance, assembly consistency, and cooling effect of high-power continuous wave magnetrons were solved, thus extending the service life of the tubes.

CN224537047UActive Publication Date: 2026-07-21KUNSHAN GUOLI ELECTRONIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
KUNSHAN GUOLI ELECTRONIC TECH CO LTD
Filing Date
2025-08-07
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

Traditional high-power continuous wave magnetrons have shortcomings in pressure resistance, assembly consistency, and water circuit system design, which often lead to the end of their lifespan due to filament performance degradation and poor cooling effect.

Method used

Corrugated ceramic is used as the insulating ceramic component, the anode component is machined as a whole, the water system is designed with a spiral pattern, and the filament component and the anode component are assembled by step positioning, which optimizes the cooling effect.

Benefits of technology

It improves the pressure resistance of the insulating ceramic, ensures product consistency, simplifies the assembly process, and enhances the cooling effect and the service life of the tube.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of high-power continuous wave magnetrons, including insulating porcelain assembly and with the filament assembly and anode assembly being set to the insulating porcelain assembly both ends, the anode assembly side is connected with output component, the insulating porcelain assembly includes head connecting part and tail connecting part, the output antenna is divided into cylinder and round cap, the cylinder is equipped with several groups of antenna feet on the side far from round cap, the angle of the antenna foot and cylinder center line is alpha, the alpha is 50-70 °;Waterway system is further equipped in the anode assembly;The waterway system is composed of several groups of anode vane.The core part in the utility model insulating porcelain assembly adopts corrugated porcelain, increases creepage distance, enhances voltage resistance performance, and waterway system optimization design can also have better cooling effect to the cooling of pipe.
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Description

Technical Field

[0001] This invention belongs to the field of magnetron technology, and in particular relates to a high-power continuous wave magnetron. Background Technology

[0002] High-power continuous wave magnetrons require insulating ceramics to withstand high voltages during operation. Traditional straight-cylinder insulating ceramics require high-quality raw materials and advanced molding processes to achieve high voltage withstand levels. Furthermore, consistent magnetron assembly is crucial for product quality stability; minimizing unnecessary manual assembly is essential for maintaining consistency. Statistical analysis shows that most magnetron lifespan ends due to filament performance degradation. When a tube reaches its expected lifespan, only the filament assembly needs replacement to extend its lifespan; however, repositioning the filament assembly during replacement is currently difficult. The cooling effect of the water system in a high-power continuous wave magnetron significantly impacts its lifespan and safety. Differences in water system structure greatly affect the magnetron's cooling effect and the user's facilities and equipment. A well-designed water system not only provides effective cooling but also reduces the need for complex water supply equipment. Summary of the Invention

[0003] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: A high-power continuous wave magnetron includes an insulating ceramic assembly and a filament assembly and an anode assembly respectively disposed at both ends of the insulating ceramic assembly. An output assembly is connected to one side of the anode assembly. The output assembly includes an output window connected to the anode assembly and an output antenna disposed within the output window. The insulating ceramic assembly includes a head connection and a tail connection, with a non-straight-walled insulating ceramic part between the head connection and the tail connection. The filament assembly is connected to the head connection, and the anode assembly is connected to the tail connection. The output antenna includes a cylindrical end and a round cap end. The cylindrical end is provided with several sets of antenna feet on the side away from the round cap end. The angle between each antenna foot and the center line of the cylindrical end is denoted as α, where α is 50-70°. The anode assembly is also equipped with a water system; the water system consists of several sets of anode blades, which are evenly distributed along the circumference of the anode assembly, and the anode blades are equipped with cooling water channels for cooling.

[0004] Furthermore, the outer surface of the insulating ceramic part is corrugated.

[0005] Furthermore, the cooling water circuit is equipped with a water connector, and the water connector and the surface corresponding to the cooling water circuit are both provided with spiral patterns, through which the cooling water flows out.

[0006] Furthermore, the head connector is provided with a first step, and the filament assembly is provided with a second step that matches the first step.

[0007] Furthermore, the cooling water circuit includes an inlet and an outlet, and the water connector is located between the inlet and the outlet.

[0008] The beneficial effects of this utility model are: 1. The core part of the insulating ceramic assembly in this utility model is made of corrugated ceramic. Compared with straight cylindrical ceramic of the same height, this corrugated ceramic has a longer creepage distance and can withstand higher voltage.

[0009] 2. The sector-shaped structure of the anode and the lead wire connector of this utility model are also manufactured in one piece. This integrated manufacturing reduces assembly manpower and welding frequency, and also ensures product consistency. The filament connector and cathode connector are assembled using a stepped positioning method, which facilitates later assembly and repair of the tube.

[0010] 3. This utility model optimizes the water circuit design. The water connector and the corresponding surface of the cooling water circuit are provided with spiral patterns. The cooling water flows out through the spiral patterns, which greatly reduces the cooling effect of the pipe. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the insulating ceramic assembly structure of this utility model; Figure 3 This is a schematic diagram of the corrugated ceramic structure of this utility model; Figure 4 This is a schematic diagram of the output antenna of this utility model; Figure 5 This is a schematic diagram of several sets of anode blades in the water system of this utility model; Figure 6 This is a utility model Figure 5 A cross-sectional diagram (red indicates the direction of water flow); Figure 7 This is a schematic diagram of the insulating ceramic component of this utility model (red indicates the first step surface); Figure 8 This is a schematic diagram of the filament assembly of this utility model (red indicates the second step surface); Explanation of reference numerals in the attached figures: 1. Filament assembly; 11. Second step; 2. Insulating ceramic assembly; 21. Head connection; 211. First step; 22. Insulating ceramic part; 23. Tail connection; 3. Anode assembly; 4. Output assembly; 41. Output window; 42. Output antenna; 421. Round cap end; 422. Cylindrical end; 423. Antenna foot; 5. Water system; 51. Anode blade; 511. Cooling water channel; 512. Water connector. Detailed Implementation

[0013] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention. Specific Implementation

[0014] like Figures 1 to 8 As shown, a high-power continuous wave magnetron includes an insulating ceramic assembly 2 and a filament assembly 1 and an anode assembly 3 respectively disposed at both ends of the insulating ceramic assembly 2. An output assembly 4 is connected to one side of the anode assembly 3. The output assembly 4 includes an output window 41 connected to the anode assembly 3 and an output antenna 42 disposed within the output window 41. Specifically, the fan-shaped structure of the anode and the lead connector are also integrally machined, which reduces assembly manpower and welding frequency. A water system 5 is also provided within the anode assembly 3. The water system consists of several sets of anode blades 51, which are evenly distributed circumferentially. Cooling water passages 511 are provided within each anode blade 51. Preferably, a water connector 512 is provided within the cooling water passage 511. The water connector 512 and the corresponding surfaces of the cooling water passage 511 are both provided with spiral patterns, through which cooling water flows out. Specifically, the cooling water passage 511 includes an inlet and an outlet, and the water connector 512 is disposed between the inlet and the outlet.

[0015] The insulating ceramic assembly 2 includes a head connection portion 21 and a tail connection portion 23. A non-straight-walled insulating ceramic portion 22 is provided between the head connection portion 21 and the tail connection portion 23. The filament assembly 1 is connected to the head connection portion 21, and the anode assembly 3 is connected to the tail connection portion 23. Preferably, the outer surface of the insulating ceramic portion 22 is corrugated, and corrugated ceramic has a longer creepage distance compared to straight-cylinder ceramic of the same height. Specifically, the head connection portion 21 has a first step 211, and the filament assembly 1 has a second step 11 that matches the first step 211.

[0016] The output antenna 42 is divided into a cylindrical end 422 and a round cap end 421. The cylindrical end 422 is provided with a number of antenna feet 423 on the side away from the round cap end 421. The round cap end 421, the cylindrical end 422, and the antenna feet 423 are processed as a single unit. The angle between each antenna foot 423 and the center line of the cylindrical end 422 is denoted as α, where α is 50-70°.

[0017] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A high-power continuous wave magnetron, characterized in that: It includes an insulating ceramic assembly (2) and a filament assembly (1) and an anode assembly (3) respectively disposed at both ends of the insulating ceramic assembly (2). An output assembly (4) is connected to one side of the anode assembly (3). The output assembly (4) includes an output window (41) connected to the anode assembly (3) and an output antenna (42) disposed in the output window (41). The insulating ceramic assembly (2) includes a head connection part (21) and a tail connection part (23). A non-straight-walled insulating ceramic part (22) is provided between the head connection part (21) and the tail connection part (23). The filament assembly (1) is connected to the head connection part (21), and the anode assembly (3) is connected to the tail connection part (23). The outer surface of the insulating ceramic part (22) is corrugated. The output antenna (42) includes a cylindrical end (422) and a round cap end (421). The cylindrical end (422) is provided with a number of antenna feet (423) on the side away from the round cap end (421). The angle between each antenna foot (423) and the center line of the cylindrical end (422) is α, and the angle is 50-70°. The anode assembly (3) is also provided with a water system (5); the water system (5) is composed of several sets of anode blades (51), the several sets of anode blades (51) are evenly distributed along the circumference of the anode assembly (3), and the anode blades (51) are provided with cooling water channels (511) for cooling. The cooling water passage (511) is provided with a water connector (512), and the water connector (512) and the cooling water passage (511) are both provided with spiral patterns, and the cooling water flows out through the spiral patterns.

2. A high-power continuous wave magnetron according to claim 1, characterized in that: The head connector (21) is provided with a first step (211), and the filament assembly (1) is provided with a second step (11) that matches the first step (211).

3. A high-power continuous wave magnetron according to claim 1, characterized in that: The cooling water circuit (511) includes an inlet and an outlet, and the water connector (512) is located between the inlet and the outlet.