Cylindrical battery disassembling and shell breaking tool
By designing a tooling system for disassembling and breaking open cylindrical batteries, and utilizing a rotating mechanism and ratchet tooth structure, the blade can be fully wrapped and adjustable for cutting. This solves the safety hazard of existing tools puncturing battery cells and improves the safety and efficiency of the operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YANTAI LIHUA ELECTRIC POWER TECHNOLOGY CO LTD
- Filing Date
- 2025-08-20
- Publication Date
- 2026-07-21
AI Technical Summary
In the current process of disassembling cylindrical batteries, the operating tools can easily puncture the internal cells, posing a safety hazard and requiring a high level of skill. Furthermore, the existing tools are difficult to adjust in terms of cutting depth and direction.
A cylindrical battery disassembly and casing breaking tool was designed, which adopts a rotating mechanism and ratchet tooth structure, combined with a cutting tool assembly to achieve full encapsulation of the blade. Through the cooperation of the ratchet teeth and the reversing mechanism, unidirectional rotation is achieved. The cutting depth and direction of the blade can be adjusted to avoid direct contact with the battery cell.
It improves shell-breaking efficiency, avoids safety hazards, is easy to operate, the blade is fully enclosed to prevent finger cuts, and the cutting depth and direction are adjustable, reducing the technical requirements for operators.
Smart Images

Figure CN224537105U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cylindrical battery technology, specifically to a tooling for disassembling and breaking open the casing of a cylindrical battery. Background Technology
[0002] Currently, in the lithium battery production process, the cells are typically welded to the current collectors and then placed into the casing. After the cells are installed, the casing is welded to the cover plate for sealing. Following sealing, processes such as soaking, pre-charging, and charging / discharging are required. During these processes, abnormal batteries are often disassembled to check the internal interface and identify any abnormalities. Therefore, battery disassembly is a necessary and frequent operation in battery production. Existing disassembly methods typically use tools such as diagonal pliers, needle-nose pliers, and steel knives. These methods can easily puncture the internal cells, causing sparking and potential finger cuts, and require a high level of skill from the operators. Utility Model Content
[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a cylindrical battery disassembly and shell breaking tool that is easy to operate, with the blade fully enclosed, and the cutting depth and position adjustable, thereby improving the shell breaking efficiency and avoiding safety hazards.
[0004] The purpose of this utility model is achieved through the following technical measures: a cylindrical battery disassembly and casing breaking tool, comprising: a tool body, the tool body having a handle at its tail, the tool body having upper and lower fixing plates at its head, a mounting groove sandwiched between the upper and lower fixing plates, both the upper and lower fixing plates having through holes communicating with the mounting groove, and a gear tooth being provided in the through hole of the upper fixing plate; a rotating mechanism, the rotating mechanism being installed in the mounting groove, the rotating mechanism having ratchet teeth meshing with the gear teeth of the upper fixing plate, a battery receiving through hole being provided at the center of the rotating mechanism, the rotating mechanism also having a cutting tool assembly, the cutting tool assembly including a blade, the blade extending radially to the battery receiving through hole; the upper fixing plate also having a fixing groove communicating with the mounting groove, the fixing groove having a reversing mechanism, the reversing mechanism cooperating with the ratchet teeth to limit the unidirectional rotation of the rotating mechanism.
[0005] In some embodiments, the rotating mechanism includes a rotating wheel with a ratchet disc on top.
[0006] In some embodiments, the rotating wheel is provided with an annular flange, and a battery receiving through hole is provided in the middle of the annular flange. At least one of the upper and lower sides of the annular flange is provided with multiple rollers or sliding bearings.
[0007] In some embodiments, the bottom of the rotating wheel is provided with a retaining ring.
[0008] In some embodiments, the tool assembly includes a tool holder with a first tool receiving groove and a second tool receiving groove in the rotating mechanism. The first and second tool receiving grooves together form a tool moving groove. A cutting tool holder is provided in the tool moving groove, and a blade is fixed in the cutting tool holder. An adjusting bolt is also provided on the tool holder, with one end of the adjusting bolt located outside the tool holder and the other end extending into the tool moving groove and contacting the cutting tool holder. A spring mounting groove is provided in the cutting tool holder, and a spring is provided in the spring mounting groove. One end of the spring contacts the cutting tool holder, and the other end of the spring contacts the rotating mechanism.
[0009] In some embodiments, the tool holder is further provided with a guide post, one end of which is connected to the tool holder and the other end of which extends into the cutting tool holder.
[0010] In some embodiments, the guide post extends into the spring mounting slot, and the spring is fitted onto the outside of the guide post.
[0011] In some embodiments, the reversing mechanism includes a protrusion, and a first limiting rod and a second limiting rod respectively disposed on both sides of the protrusion. One end of the first limiting rod and the second limiting rod are rotatably connected to the tooling body, and the middle part is connected to the tooling body by a spring. The protrusion is also connected to a handle disposed on the outside of the tooling body. The handle is used to adjust the direction of the protrusion. The protrusion adjusts the direction to adjust the contact between the first limiting rod or the second limiting rod and the ratchet teeth.
[0012] In some embodiments, a cover plate is also provided above the through hole of the upper fixing plate.
[0013] Compared with existing technologies, the advantages of this utility model are as follows: This utility model proposes a cylindrical battery disassembly and casing-breaking fixture. The cylindrical battery is inserted into the fixture, and a ratchet mechanism is formed by the ratchet teeth of the rotating mechanism and the reversing mechanism to achieve the disassembly and casing breaking of the cylindrical battery. The blade is encased inside the fixture, effectively avoiding safety hazards such as cutting fingers. The ratchet structure makes operation convenient, the cutting direction is adjustable, and the casing-breaking efficiency is improved. The cutting depth of the blade can also be adjusted through the blade assembly to avoid piercing the internal battery cells. Moreover, the fixture contacts the cylindrical battery through rollers or sliding bearings, making rotation smoother.
[0014] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model.
[0016] Figure 2 This is a schematic diagram of the internal structure of this utility model.
[0017] Figure 3 This is a schematic diagram of the rotating wheel.
[0018] Figure 4 yes Figure 3 Sectional view of the cutting tool assembly A-A'.
[0019] Figure 5 yes Figure 3 Sectional view of the cutting tool assembly B-B'.
[0020] Figure 6 This is a structural diagram of the reversing mechanism.
[0021] The components are: 1. Handle, 2. Upper fixing plate, 3. Lower fixing plate, 4. Cover plate, 5. Handle, 6. Rotating wheel, 7. Ratchet disc, 8. Fixing ring, 9. Tool holder, 10. Blade, 11. Cutting tool holder, 12. Adjusting bolt, 13. Sliding bearing, 14. Protrusion, 15. Annular flange, 16. Guide post, 17. First limiting rod, 18. Second limiting rod. Detailed Implementation
[0022] like Figures 1 to 6As shown, a cylindrical battery disassembly and casing breaking tool includes: a tool body with a handle 1 at its tail, an upper fixing plate 2 and a lower fixing plate 3 at its head, a mounting groove between the upper fixing plate 2 and the lower fixing plate 3, and through holes in both the upper fixing plate 2 and the lower fixing plate 3 communicating with the mounting groove. Gear teeth are provided in the through holes of the upper fixing plate 2, specifically, gear teeth are provided in the circumferential direction of the through holes of the upper fixing plate 2. A rotating mechanism is installed in the mounting groove and is capable of rotating within the mounting groove. The rotating mechanism has ratchet teeth that mesh with the gear teeth of the upper fixing plate 2, specifically, the rotating mechanism is capable of rotating relative to the upper fixing plate 2. A battery receiving through hole is provided at the center of the rotating mechanism, communicating with the through hole of the lower fixing plate 3, allowing the cylindrical battery to be inserted into the battery receiving through hole from below the tool body. The rotating mechanism also includes a cutting tool assembly, which includes a blade 10 extending radially to the battery receiving through hole. The upper fixing plate 2 also has a fixing groove communicating with the mounting groove. A reversing mechanism is provided in the fixing groove. This reversing mechanism works in conjunction with ratchet teeth to limit the unidirectional rotation of the rotating mechanism. Specifically, the reversing mechanism and ratchet teeth form a ratchet mechanism, which limits the rotation of the rotating mechanism to a certain direction. When it is necessary to disassemble and break the casing of the cylindrical battery, insert the cylindrical battery into the battery through hole, adjust the reversing mechanism so that the rotating mechanism can rotate in a certain direction, and then hold the handle 1 and rotate it in the opposite direction of the rotation of the rotating mechanism. At this time, due to the meshing of the ratchet teeth and gear teeth, the tool body rotates relative to the rotating mechanism. After the handle 1 has rotated a certain angle, stop rotating the handle 1 and turn it back in the opposite direction. Because the reversing mechanism limits the ratchet teeth, the rotating mechanism and the tool body cannot rotate relative to each other. At this time, the tool body will drive the rotating mechanism to rotate synchronously, thereby driving the blade 10 to rotate, thus enabling the blade 10 to cut through the cylindrical battery casing. By repeatedly rotating and turning the handle 1, the blade 10 can rotate 360°, thereby disassembling and breaking the casing of the cylindrical battery.
[0023] It should be noted that this utility model does not specifically limit the specific structure of the reversing mechanism. Those skilled in the art can use the pawl and its driving structure that can form a ratchet mechanism with the ratchet teeth in the prior art.
[0024] In some embodiments, the rotating mechanism includes a rotating wheel 6, the top of which is provided with a ratchet disk 7, which meshes with the gear teeth of the tooling body.
[0025] In some embodiments, the rotating wheel 6 is provided with an annular flange 15, and a battery receiving through hole is formed in the middle of the annular flange 15. At least one of the upper and lower sides of the annular flange 15 is provided with a plurality of rollers or sliding bearings 13. Specifically, the plurality of rollers or sliding bearings 13 are distributed circumferentially at intervals. When the rotating wheel 6 rotates relative to the cylindrical battery, the arrangement of the rollers or sliding bearings 13 can reduce the friction between the rotating wheel 6 and the cylindrical battery, facilitating disassembly and shell breaking by tooling.
[0026] In some embodiments, the bottom of the rotating wheel 6 is provided with a retaining ring 8.
[0027] In some embodiments, the tool assembly includes a tool holder 9, which has a first tool receiving groove, and a second tool receiving groove on the rotating mechanism. Further, the second tool receiving groove is located on the rotating wheel 6. The first and second tool receiving grooves together form a tool moving groove, in which a cutting tool holder 11 is provided. A blade 10 is fixed to the cutting tool holder 11. An adjusting bolt 12 is also provided on the tool holder 9. One end of the adjusting bolt 12 is located outside the tool holder 9, and the other end extends into the tool moving groove and contacts the cutting tool holder 11. A spring mounting groove is provided in the cutting tool holder 11, and a spring is provided within the spring mounting groove. One end of the spring contacts the cutting tool holder 11, and the other end contacts the rotating mechanism. Further, the other end of the spring contacts the rotating wheel 6. When the adjusting bolt 12 is rotated to move towards the battery receiving through-hole, the adjusting bolt 12 presses against the cutting tool holder 11. The pressure on the cutting tool holder 11 compresses the spring and drives the blade 10 to move towards the battery receiving through-hole. When the adjusting bolt 12 moves away from the battery receiving through hole, the pressure on the cutting blade holder 11 decreases, the spring returns to its original position, and the cutting blade holder 11 drives the blade 10 to move away from the battery receiving through hole. The length of the blade 10 extending into the battery receiving through hole can be adjusted by adjusting the adjusting bolt 12, thereby adjusting the cutting depth.
[0028] In some embodiments, the tool holder 9 is further provided with a guide post 16, one end of which is connected to the tool holder 9 and the other end of which extends into the cutting tool holder 11.
[0029] In some embodiments, the guide post 16 extends into the spring mounting slot, and the spring is fitted onto the outside of the guide post 16.
[0030] In some embodiments, the reversing mechanism includes a protrusion 14, and a first limiting rod 17 and a second limiting rod 18 respectively disposed on both sides of the protrusion 14. One end of the first limiting rod 17 and the second limiting rod 18 are rotatably connected to the tooling body, and the middle part is connected to the tooling body by a spring. Specifically, the ends of the first limiting rod 17 and the second limiting rod 18 away from the rotating mechanism are rotatably connected to the tooling body. The protrusion 14 is also connected to a handle 5 disposed on the outside of the tooling body. The handle 5 is used to adjust the direction of the protrusion 14. By adjusting the direction, the protrusion 14 adjusts the contact between the first limiting rod 17 or the second limiting rod 18 and the ratchet teeth. Specifically, as shown... Figure 6 As shown, when the handle 5 drives the protrusion 14 to rotate to the right, the protrusion 14 presses against the second limiting rod 18, thereby compressing the spring. The second limiting rod 18 moves away from the ratchet teeth, and at this time only the first limiting rod 17 is in contact with the ratchet teeth, so the ratchet teeth can only rotate clockwise. Conversely, when the protrusion 14 rotates to the left, the protrusion 14 presses against the first limiting rod 17, thereby compressing the spring. The first limiting rod 17 moves away from the ratchet teeth, and at this time only the second limiting rod 18 is in contact with the ratchet teeth, so the ratchet teeth can only rotate counterclockwise.
[0031] In some embodiments, a cover plate 4 is also provided above the through hole of the upper fixing plate 2.
[0032] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0033] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0034] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0035] In this utility model, the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Furthermore, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0036] Although the above embodiments have been shown and described, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Any changes, modifications, substitutions and variations made to the above embodiments by those skilled in the art are within the protection scope of the present invention.
Claims
1. A tooling for disassembling and breaking open the casing of a cylindrical battery, characterized in that, include: The tooling body has a handle at the tail end and upper and lower fixing plates at the head. An installation groove is sandwiched between the upper and lower fixing plates. Both the upper and lower fixing plates have through holes that communicate with the installation groove. Gear teeth are provided in the through holes of the upper fixing plate. A rotating mechanism is installed in a mounting slot. The rotating mechanism has ratchet teeth that mesh with the gear teeth of the upper fixed plate. The rotating mechanism has a battery receiving through hole at its center. The rotating mechanism also has a cutting tool assembly, which includes a blade that extends radially to the battery receiving through hole. The upper fixing plate is also provided with a fixing groove that communicates with the mounting groove. A reversing mechanism is provided in the fixing groove. The reversing mechanism works in conjunction with the ratchet teeth to limit the unidirectional rotation of the rotating mechanism.
2. The cylindrical battery disassembly and casing breaking tool according to claim 1, characterized in that: The rotating mechanism includes a rotating wheel, and a ratchet disc is provided on the top of the rotating wheel.
3. The cylindrical battery disassembly and casing breaking tool according to claim 2, characterized in that: The rotating wheel is provided with an annular flange, and a battery receiving through hole is opened in the middle of the annular flange. At least one of the upper and lower sides of the annular flange is provided with multiple rollers or sliding bearings.
4. The cylindrical battery disassembly and casing breaking tool according to claim 2, characterized in that: The bottom of the rotating wheel is provided with a retaining ring.
5. The cylindrical battery disassembly and casing breaking tool according to claim 1, characterized in that: The cutting tool assembly includes a cutting tool holder with a first cutting tool receiving groove inside. The rotating mechanism has a second cutting tool receiving groove. The first and second cutting tool receiving grooves together form a cutting tool moving groove. A cutting tool holder is provided in the cutting tool moving groove, and a cutting tool is fixed to the cutting tool holder. An adjusting bolt is also provided on the cutting tool holder. One end of the adjusting bolt is located outside the cutting tool holder, and the other end extends into the cutting tool moving groove and contacts the cutting tool holder. A spring mounting groove is provided in the cutting tool holder, and a spring is provided in the spring mounting groove. One end of the spring contacts the cutting tool holder, and the other end of the spring contacts the rotating mechanism.
6. The cylindrical battery disassembly and casing breaking tool according to claim 5, characterized in that: The tool holder is also provided with a guide post, one end of which is connected to the tool holder and the other end of which extends into the cutting tool holder.
7. The cylindrical battery disassembly and casing breaking tool according to claim 6, characterized in that: The guide post extends into the spring mounting slot, and the spring is fitted on the outside of the guide post.
8. The cylindrical battery disassembly and casing breaking tool according to claim 1, characterized in that: The reversing mechanism includes a protrusion and a first limiting rod and a second limiting rod respectively disposed on both sides of the protrusion. One end of the first limiting rod and the second limiting rod are rotatably connected to the tooling body, and the middle part is connected to the tooling body by a spring. The protrusion is also connected to a handle disposed on the outside of the tooling body. The handle is used to adjust the direction of the protrusion. By adjusting the direction, the protrusion adjusts the first limiting rod or the second limiting rod to contact the ratchet teeth.
9. The cylindrical battery disassembly and casing breaking tool according to claim 1, characterized in that: A cover plate is also provided above the through hole of the upper fixing plate.