Automatic processing mechanism for unequal division of copper shell type commutator plow hook

By designing an automatic processing mechanism for commutator plow hooks with unequal-division copper shells, and utilizing components such as cylinders and grippers to achieve automated positioning and transportation, the mechanism solves the problems of improper product placement and bent or broken detection needles in manual operation, thereby improving processing accuracy and equipment stability.

CN224537592UActive Publication Date: 2026-07-21NANJING HUATENG AUTO PARTS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANJING HUATENG AUTO PARTS CO LTD
Filing Date
2025-08-07
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

In existing technologies, improper placement of products during manual operation can lead to misalignment and breakage of detection probes, resulting in unstable processing.

Method used

An automated processing mechanism for unequally divided copper shell commutator plow hooks was designed, comprising a linear feeding module, a positioning component, a material handling module, and a forming module. Automated processing is achieved using components such as cylinders and grippers to ensure accurate product positioning and stable transportation.

Benefits of technology

It enables automated product positioning and stable transportation, avoids errors caused by manual operation, and improves processing accuracy and equipment stability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224537592U_ABST
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Abstract

The utility model relates to plough hook processing technical field, concretely relates to a kind of unequal division copper shell type commutator plough hook automatic processing mechanism, including bottom plate and linear feeding module, linear feeding module includes guide rod, sliding plate, first cylinder, second cylinder, two first limit rod, third cylinder, first moving plate, rotary feeding clamping jaw and positioning assembly, guide rod is fixedly connected with bottom plate, sliding plate is slidably connected with guide rod, first cylinder is fixedly connected with bottom plate, first moving plate is set above sliding plate, second cylinder is fixedly connected with first moving plate, third cylinder is fixedly connected with first moving plate, the output end of third cylinder is rotatably connected with rotary feeding clamping jaw, positioning assembly is set on the side of first moving plate, and through the setting of above-mentioned structure, the problem that existing technology, manual operation product is not placed in place, detection needle can appear distortion and breakage phenomenon is solved.
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Description

Technical Field

[0001] This utility model relates to the field of plow hook processing technology, and in particular to an automatic processing mechanism for plow hooks of unequally divided copper shell commutators. Background Technology

[0002] Automobiles require various commutators during use. The commutator is an important component of the armature of DC motors and AC commutator motors, so its prospects are very promising. Currently, commutators require copper shell plow hook processing after the manufacturing process, which is completed step by step by manual labor.

[0003] However, with current technology, improper placement of products during manual operation may cause the testing needles to become bent or broken. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic processing mechanism for the plow hook of an unequally divided copper shell commutator, which solves the problems of improper product placement and potential distortion and breakage of the detection needle in the existing technology.

[0005] To achieve the above objectives, this utility model provides an automatic processing mechanism for the plow hook of an unequally divided copper shell commutator, including a base plate and a linear feeding module. The linear feeding module includes a guide rod, a sliding plate, a first cylinder, a second cylinder, two first limiting rods, a third cylinder, a first moving plate, a rotating feeding gripper, and a positioning assembly. The guide rod is fixedly connected to the base plate, and the sliding plate is slidably connected to the guide rod and sleeved on the surface of the guide rod. The first cylinder is fixedly connected to the base plate and located on one side of the sliding plate. The output end of the first cylinder is fixedly connected to the sliding plate. A movable plate is disposed above the sliding plate. A second cylinder is fixedly connected to the first movable plate, and the output end of the second cylinder is fixedly connected to the sliding plate. One end of each of the two first limiting rods is fixedly connected to the movable plate, and the other end of each of the two first limiting rods is slidably connected to the first movable plate. A rotating feeding gripper is rotatably connected to the first movable plate and is located on one side of the first movable plate. A third cylinder is fixedly connected to the first movable plate, and the output end of the third cylinder is rotatably connected to the rotating feeding gripper. The positioning component is disposed on one side of the first movable plate.

[0006] The positioning assembly includes a fixed frame, a fourth cylinder, a positioning block, and a positioning rod. The fixed frame is fixedly connected to the base plate and located on one side of the base plate. The positioning block is fixedly connected to the output end of the fourth cylinder and located above the fixed frame. One end of the positioning rod is fixedly connected to the first moving plate, and the other end of the positioning rod is engaged with the positioning block.

[0007] The unequal-division copper shell type commutator plow hook automatic processing mechanism further includes a linear feeding module. The linear feeding module includes a feeding rail and a vibration motor. The vibration motor is fixedly connected to the base plate and located at one end of the base plate. The feeding rail is fixedly connected to the vibration motor and located above the vibration motor.

[0008] The unequal-division copper-shell commutator plow hook automatic processing mechanism further includes a material handling module. This module comprises a second moving plate, two second limiting rods, two third limiting rods, a fifth cylinder, a sixth cylinder, and material handling grippers. The second moving plate is located at the end of the base plate away from the guide rod. The fifth cylinder is fixedly connected to the base plate, and its output end is fixedly connected to the second moving plate. One end of each of the two second limiting rods is fixedly connected to the base plate, and the other end is slidably connected to the second moving plate. The sixth cylinder is fixedly connected to the second moving plate and located on one side of it. The material handling grippers are fixedly connected to the sixth cylinder and located on one side of the second moving plate. One end of each of the two third limiting rods is fixedly connected to the material handling grippers, and the other end is slidably connected to the second moving plate.

[0009] The unequal-division copper-shell commutator plow hook automatic processing mechanism further includes a forming module. The forming module includes a mounting frame, a top plate, a mounting plate, a seventh cylinder, four fourth limit rods, a lower mold, and an upper mold. The mounting frame is located below the base plate, and the top plate is located above the base plate. One end of each of the four fourth limit rods is fixedly connected to the mounting frame, and the other end of each of the four fourth limit rods is fixedly connected to the top plate. The seventh cylinder is fixedly connected to the top plate, and its output end is fixedly connected to the mounting plate. The lower mold is fixedly connected to the base plate and located below the mounting plate, and the upper mold is fixedly connected to the mounting plate and located above the lower mold.

[0010] This utility model discloses an automatic processing mechanism for the plow hook of an unequal-division copper-shell commutator. The guide rod is fixedly connected to the base plate, and the sliding plate is slidably connected to the guide rod and sleeved on its surface. A first cylinder is fixedly connected to the base plate and located on one side of the sliding plate, with its output end fixedly connected to the sliding plate. A first moving plate is positioned above the sliding plate, and a second cylinder is fixedly connected to the first moving plate, with its output end also fixedly connected to the sliding plate. One end of each of the two first limiting rods is fixedly connected to the moving plate, and the other ends of the two first limiting rods slide along the first moving plate. The rotary feeding gripper is rotatably connected to the first moving plate and located on one side of the first moving plate. The third cylinder is fixedly connected to the first moving plate, and the output end of the third cylinder is rotatably connected to the rotary feeding gripper. The positioning component is disposed on one side of the first moving plate. The rotary feeding gripper holds the raw material. The third cylinder pulls the rotary feeding gripper so that the rotary feeding gripper is horizontally positioned with the first moving plate. The first cylinder pushes the sliding plate, and the sliding plate moves accordingly along the guide rod. The second cylinder pushes the first moving plate, changing the height of the first moving plate and transporting the raw material to the processing position. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 This is a schematic diagram of the automatic processing mechanism for the unequally divided copper shell commutator plow hook of this utility model.

[0013] Figure 2 This is a front view of the automatic processing mechanism for the unequally divided copper shell commutator plow hook of this utility model.

[0014] Figure 3 This is a utility model Figure 1 A magnified view of part A.

[0015] Figure 4 This is a utility model Figure 1 A magnified view of section B.

[0016] 1-Base plate, 2-Guide rod, 3-Sliding plate, 4-First cylinder, 5-Second cylinder, 6-First limit rod, 7-Third cylinder, 8-First moving plate, 9-Rotating feeding gripper, 10-Fixed frame, 11-Fourth cylinder, 12-Positioning block, 13-Positioning rod, 14-Feeding rail, 15-Vibration motor, 16-Second moving plate, 17-Second limit rod, 18-Third limit rod, 19-Fifth cylinder, 20-Sixth cylinder, 21-Material grabber, 22-Mounting frame, 23-Top plate, 24-Mounting plate, 25-Seventh cylinder, 26-Fourth limit rod, 27-Lower mold, 28-Upper mold Detailed Implementation

[0017] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0018] Please see Figures 1 to 4 This utility model provides an automatic processing mechanism for the plow hook of an unequally divided copper shell commutator, including a base plate 1 and a linear feeding module. The linear feeding module includes a guide rod 2, a sliding plate 3, a first cylinder 4, a second cylinder 5, two first limit rods 6, a third cylinder 7, a first moving plate 8, a rotating feeding gripper 9, and a positioning assembly. The guide rod 2 is fixedly connected to the base plate 1, and the sliding plate 3 is slidably connected to the guide rod 2 and sleeved on the surface of the guide rod 2. The first cylinder 4 is fixedly connected to the base plate 1 and located on one side of the sliding plate 3. The output end of the first cylinder 4 is fixedly connected to the sliding plate 3. The movable plate 8 is positioned above the sliding plate 3. The second cylinder 5 is fixedly connected to the first movable plate 8, and the output end of the second cylinder 5 is fixedly connected to the sliding plate 3. One end of each of the two first limiting rods 6 is fixedly connected to the movable plate, and the other end of each of the two first limiting rods 6 is slidably connected to the first movable plate 8. The rotating feeding gripper 9 is rotatably connected to the first movable plate 8 and is located on one side of the first movable plate 8. The third cylinder 7 is fixedly connected to the first movable plate 8, and the output end of the third cylinder 7 is rotatably connected to the rotating feeding gripper 9. The positioning component is positioned on one side of the first movable plate 8.

[0019] In this embodiment, the rotary feeding gripper 9 holds the raw material, the third cylinder 7 pulls the rotary feeding gripper 9 so that the rotary feeding gripper 9 is horizontally positioned with the first moving plate 8, the first cylinder 4 pushes the sliding plate 3, the sliding plate 3 moves accordingly along the guide rod 2, and the second cylinder 5 pushes the first moving plate 8 to change the height of the first moving plate 8 and transport the raw material to the processing position.

[0020] Furthermore, the positioning assembly includes a fixing frame 10, a fourth cylinder 11, a positioning block 12, and a positioning rod 13. The fixing frame 10 is fixedly connected to the base plate 1 and is located on one side of the base plate 1. The positioning block 12 is fixedly connected to the output end of the fourth cylinder 11 and is located above the fixing frame 10. One end of the positioning rod 13 is fixedly connected to the first moving plate 8, and the other end of the positioning rod 13 is engaged with the positioning block 12.

[0021] In this embodiment, the fourth cylinder 11 drives the positioning block 12 to move, so that the positioning block 12 moves to the corresponding position, and the positioning rod 13 is engaged with one side of the positioning block 12, which improves the stability of the moving plate.

[0022] Furthermore, the automatic processing mechanism for the unequally divided copper shell commutator plow hook also includes a linear feeding module. The linear feeding module includes a feeding rail 14 and a vibration motor 15. The vibration motor 15 is fixedly connected to the base plate 1 and located at one end of the base plate 1. The feeding rail 14 is fixedly connected to the vibration motor 15 and located above the vibration motor 15.

[0023] In this embodiment, the raw materials are placed inside the feeding rail 14, and the vibration motor 15 drives the feeding rail 14 to vibrate, so that the raw materials are evenly piled inside the feeding rail 14, making it convenient to pick up and deliver the raw materials.

[0024] Furthermore, the automatic processing mechanism for the unequally divided copper shell commutator plow hook also includes a material handling module. The material handling module includes a second moving plate 16, two second limiting rods 17, two third limiting rods 18, a fifth cylinder 19, a sixth cylinder 20, and a material handling gripper 21. The second moving plate 16 is located at the end of the base plate 1 away from the guide rod 2. The fifth cylinder 19 is fixedly connected to the base plate 1, and its output end is fixedly connected to the second moving plate 16. One end of each of the two second limiting rods 17 is fixedly connected to the base plate 1, and the other end of each of the two second limiting rods 17 is slidably connected to the second moving plate 16. The sixth cylinder 20 is fixedly connected to the second moving plate 16 and located on one side of the second moving plate 16. The material handling gripper 21 is fixedly connected to the sixth cylinder 20 and located on one side of the second moving plate 16. One end of each of the two third limiting rods 18 is fixedly connected to the material handling gripper 21, and the other end of each of the two third limiting rods 18 is slidably connected to the second moving plate 16.

[0025] In this embodiment, after processing is completed, the fifth cylinder 19 pushes the second moving plate 16, and the second moving plate 16 moves accordingly, so that the material-picking claw 21 moves to one side of the raw material, and the sixth cylinder 20 pushes the material-picking claw 21, and the material-picking claw 21 clamps the raw material away.

[0026] Furthermore, the automatic processing mechanism for the unequally divided copper shell commutator plow hook also includes a forming module. The forming module includes a mounting frame 22, a top plate 23, a mounting plate 24, a seventh cylinder 25, four fourth limiting rods 26, a lower mold 27, and an upper mold 28. The mounting frame 22 is located below the base plate 1, and the top plate 23 is located above the base plate 1. One end of each of the four fourth limiting rods 26 is fixedly connected to the mounting frame 22, and the other end of each of the four fourth limiting rods 26 is fixedly connected to the top plate 23. The seventh cylinder 25 is fixedly connected to the top plate 23, and the output end of the seventh cylinder 25 is fixedly connected to the mounting plate 24. The lower mold 27 is fixedly connected to the base plate 1 and located below the mounting plate 24. The upper mold 28 is fixedly connected to the mounting plate 24 and located above the lower mold 27.

[0027] In this embodiment, the rotating feeding gripper 9 moves the raw material above the lower mold 27, and the seventh cylinder 25 pushes the mounting plate 24, so that the upper mold 28 and the lower mold 27 cooperate to process the raw material into shape. The fourth limiting rod 26 restricts the position of the mounting plate 24, thereby improving the stability during the processing.

[0028] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Those skilled in the art can understand that implementing all or part of the above-described embodiments and making equivalent changes in accordance with the claims of the present utility model are still within the scope of the utility model.

Claims

1. An automatic processing mechanism for the plow hook of an unequally divided copper shell commutator, comprising a base plate, characterized in that, It also includes a linear feeding module, which comprises a guide rod, a sliding plate, a first cylinder, a second cylinder, two first limiting rods, a third cylinder, a first moving plate, a rotary feeding gripper, and a positioning component. The guide rod is fixedly connected to the base plate, and the sliding plate is slidably connected to the guide rod and sleeved on the surface of the guide rod. The first cylinder is fixedly connected to the base plate and located on one side of the sliding plate, with its output end fixedly connected to the sliding plate. The first moving plate is positioned above the sliding plate, and the second cylinder is fixedly connected to the first moving plate, with its output end fixedly connected to the sliding plate. One end of each of the two first limiting rods is fixedly connected to the moving plate, and the other end is slidably connected to the first moving plate. The rotary feeding gripper is rotatably connected to the first moving plate and located on one side of the first moving plate. The third cylinder is fixedly connected to the first moving plate, with its output end rotatably connected to the rotary feeding gripper. The positioning component is located on one side of the first moving plate.

2. The automatic processing mechanism for the unequal-division copper-shell commutator plow hook as described in claim 1, characterized in that, The positioning assembly includes a fixed frame, a fourth cylinder, a positioning block, and a positioning rod. The fixed frame is fixedly connected to the base plate and located on one side of the base plate. The positioning block is fixedly connected to the output end of the fourth cylinder and located above the fixed frame. One end of the positioning rod is fixedly connected to the first movable plate, and the other end of the positioning rod is engaged with the positioning block.

3. The automatic processing mechanism for the unequal-division copper-shell commutator plow hook as described in claim 2, characterized in that, The unequal-division copper shell type commutator plow hook automatic processing mechanism also includes a linear feeding module. The linear feeding module includes a feeding rail and a vibration motor. The vibration motor is fixedly connected to the base plate and located at one end of the base plate. The feeding rail is fixedly connected to the vibration motor and located above the vibration motor.

4. The automatic processing mechanism for the unequal-division copper-shell type commutator plow hook as described in claim 3, characterized in that, The automatic processing mechanism for the unequal-division copper-shell commutator plow hook also includes a material handling module. The material handling module includes a second moving plate, two second limiting rods, two third limiting rods, a fifth cylinder, a sixth cylinder, and material handling grippers. The second moving plate is located at the end of the base plate away from the guide rod. The fifth cylinder is fixedly connected to the base plate, and its output end is fixedly connected to the second moving plate. One end of each of the two second limiting rods is fixedly connected to the base plate, and the other end is slidably connected to the second moving plate. The sixth cylinder is fixedly connected to the second moving plate and located on one side of it. The material handling grippers are fixedly connected to the sixth cylinder and located on one side of the second moving plate. One end of each of the two third limiting rods is fixedly connected to the material handling grippers, and the other end is slidably connected to the second moving plate.

5. The automatic processing mechanism for the unequal-division copper-shell commutator plow hook as described in claim 4, characterized in that, The automatic processing mechanism for the unequal-division copper-shell commutator plow hook also includes a forming module. The forming module includes a mounting frame, a top plate, a mounting plate, a seventh cylinder, four fourth limit rods, a lower mold, and an upper mold. The mounting frame is located below the base plate, and the top plate is located above the base plate. One end of each of the four fourth limit rods is fixedly connected to the mounting frame, and the other end of each of the four fourth limit rods is fixedly connected to the top plate. The seventh cylinder is fixedly connected to the top plate, and its output end is fixedly connected to the mounting plate. The lower mold is fixedly connected to the base plate and located below the mounting plate, and the upper mold is fixedly connected to the mounting plate and located above the lower mold.