An automated production assembly terminal insertion apparatus

By designing automated production and assembly terminal insertion equipment, and utilizing components such as ejector pins, positioning posts, and cutting tools to achieve precise positioning and cutting of conductive terminals, the problem of low production efficiency for different types of terminal connectors has been solved, and efficient production and assembly has been achieved.

CN224537599UActive Publication Date: 2026-07-21HARTING ZHUHAI MFG
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HARTING ZHUHAI MFG
Filing Date
2025-08-14
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

Existing technologies are difficult to adapt efficiently to the production of different types of terminal connectors, resulting in low production efficiency.

Method used

An automated production assembly terminal insertion device was designed, including a terminal feeding device, a punching device, and an insertion device. The device utilizes components such as ejector pins, positioning pins, and punching blades to achieve precise positioning and cutting of conductive terminals, and achieves precise insertion of conductive terminals into connector housings through a moving base and insertion pins.

Benefits of technology

It improves the cutting accuracy and production efficiency of conductive terminals, can adapt to the production needs of connectors of different models and hole positions, and improves production and assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of terminal plug-in equipment of automatic production assembly, including terminal feeding device, punch cutting device and plug-in device, plug-in device includes fixed base, mobile base, thimble, base drive device and thimble drive device, fixed base is provided with terminal conveying groove along horizontal plug-in direction, mobile base is provided with terminal plug-in slot along horizontal plug-in direction.Terminal feeding groove is used to place row of conductive terminal, and terminal conveying roller and gear thereon are used to accurately convey row of conductive terminal, and cooperate punch cutting knife to move towards punch cutting groove, then punch cutting knife cuts off single conductive terminal in row of conductive terminal, after single conductive terminal falls into terminal conveying groove, with the pushing of thimble to conductive terminal, conductive terminal is conveyed to terminal plug-in slot, then cooperate the movement of mobile base and plug-in post, not only utilize plug-in post to align the hole site of connector shell, and make conductive terminal can be accurately pressed and mounted to the hole site of connector shell.
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Description

Technical Field

[0001] This utility model relates to the field of connector manufacturing equipment, and in particular to a terminal insertion device for automated production and assembly. Background Technology

[0002] Connectors are a common component in electrical engineering. Their function is to connect circuits on different devices or different modules in a circuit, so that current or signals can flow or be transmitted, and the circuit can perform its intended function.

[0003] To achieve the transmission of multiple signals, terminal connectors are commonly used for multi-signal communication. These connectors contain conductive terminals such as 8-pin, 16-pin, 24-pin, or 32-pin pins. Not only does the number of terminals need to be adjusted according to actual application requirements, but the terminal arrangement also varies. Therefore, it is necessary to design corresponding automated production and assembly equipment to accommodate the manufacturing of various types of terminal connectors, thereby improving production efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a terminal insertion device for automated production and assembly.

[0005] To achieve the purpose of this utility model, this utility model provides an automated production assembly terminal insertion device, characterized in that it includes a terminal feeding device, a punching device, and an insertion device; the insertion device includes a fixed base, a movable base, a ejector pin, a base driving device, and an ejector pin driving device. The fixed base is provided with a terminal conveying groove along the horizontal insertion direction, and the movable base is provided with a terminal insertion groove along the horizontal insertion direction. The terminal conveying groove and the terminal insertion groove are collinearly connected. The ejector pin driving device is connected to the ejector pin and drives the ejector pin to pass through the terminal conveying groove and the terminal insertion groove. The base driving device is connected to the movable base and drives the movable base to move along the horizontal insertion direction; the punching device includes a punching driving device and a punching blade. The punching driving device is connected to the punching blade and drives the punching blade to move toward the terminal conveying groove; the terminal feeding device includes a feeding base and a terminal conveying roller. The feeding base is provided with a terminal feeding groove along the horizontal feeding direction, which is perpendicular to the horizontal insertion direction. The terminal feeding groove is connected to the terminal conveying groove, and the terminal conveying roller is rotatably mounted on the terminal feeding groove.

[0006] A further proposed solution is to have a drive gear on the outer periphery of the terminal conveying roller, which rotates on the terminal feeding trough.

[0007] A further solution is to provide a punching groove on the side of the terminal conveying groove near the feeding base, with the punching groove extending vertically and the end of the punching knife being movable into the punching groove.

[0008] A further proposed solution is to provide a positioning hole on the side of the punching groove near the feeding base of the fixed base, and to provide a punching device including a positioning column, wherein the punching drive device is connected to the positioning column and drives the positioning column to move toward the positioning hole.

[0009] A further proposed solution is to have a plug-in post facing outwards along the insertion direction on the mobile base, with the terminal insertion slot located inside the plug-in post and penetrating through it.

[0010] A further embodiment is that the insertion device includes a first drive rod, which extends along the horizontal insertion direction and moves below the fixed base. The movable base is located at the end of the first drive rod, and the base driving device is connected to the first drive rod and drives the first drive rod to move along the horizontal insertion direction.

[0011] A further embodiment is that the insertion device includes a second drive rod, which extends along the horizontal insertion direction and moves above the fixed base. The end of the second drive rod is connected to the ejector pin, and the ejector pin driving device is connected to the second drive rod and drives the second drive rod to move along the horizontal insertion direction.

[0012] A further embodiment is that the insertion device includes a pin that extends vertically, the end of the second drive rod is connected to the pin, and the ejector pin is provided with a pin hole, with the pin connected to the pin hole.

[0013] A further embodiment is that the terminal insertion equipment includes a housing feeding device, which includes a horizontal moving device and a housing clamp. The horizontal moving device is connected to the housing clamp and drives the housing clamp to move along the horizontal translation direction. The horizontal feeding direction is parallel to the horizontal translation direction, and the housing clamp is located at the outer end of the terminal insertion slot.

[0014] A further proposed solution is that the shell loading device includes a vertical moving device, and a horizontal moving device is mounted on the vertical moving device. The vertical moving device drives the shell clamp to move along the vertical translation direction.

[0015] The beneficial effects of this utility model are as follows: the terminal feeding groove is used to place rows of conductive terminals, while the terminal conveying roller and its gears are used to precisely convey the rows of conductive terminals. A cutting blade moves towards the cutting groove, and then the cutting blade cuts off individual conductive terminals in the row. Precise positioning with positioning pins and positioning holes improves cutting accuracy. After a single conductive terminal falls into the terminal conveying groove, it is pushed by a pin to the terminal insertion slot. The movement of the moving base and the insertion pin not only aligns the insertion pin with the holes in the connector housing but also allows the conductive terminal to be precisely pressed into the holes of the connector housing. Furthermore, the driving of the moving base by the first drive rod and the driving of the insertion pin by the second drive rod make the driving layout of the moving base and the pin more reasonable, further improving driving efficiency. Moreover, the housing feeding device allows for horizontal and vertical movement of the housing clamp, enabling the adaptation of connectors of different models, quantities, and hole positions, thereby improving the production and assembly efficiency of connectors. Attached Figure Description

[0016] Figure 1 This is a structural diagram of the terminal connector in an embodiment of the terminal insertion device of this utility model.

[0017] Figure 2 This is a structural diagram of the conductive terminals in an embodiment of the terminal insertion device of this utility model.

[0018] Figure 3 This is a structural diagram of an embodiment of the terminal insertion device of this utility model.

[0019] Figure 4 This is a structural diagram of an embodiment of the terminal insertion device of this utility model from another perspective.

[0020] Figure 5 This is a partial structural diagram of an embodiment of the terminal insertion device of this utility model.

[0021] Figure 6 yes Figure 5 Enlarged view of point A in the middle.

[0022] Figure 7 yes Figure 5 Enlarged view of point B in the middle.

[0023] Figure 8 This is a further partial structural diagram of an embodiment of the terminal insertion device of this utility model.

[0024] Figure 9 yes Figure 8 A magnified view of point C in the middle.

[0025] Figure 10 This is a structural diagram of an embodiment of the terminal insertion device of this utility model from a rear side view.

[0026] Figure 11 This is a cross-sectional view along the first drive rod of an embodiment of the terminal insertion device of this utility model.

[0027] Figure 12 This is a cross-sectional view along the second drive rod of an embodiment of the terminal insertion device of this utility model.

[0028] Figure 13 yes Figure 12 Enlarged view of point D in the middle.

[0029] The present invention will be further described below with reference to the accompanying drawings and embodiments. Detailed Implementation

[0030] Reference Figures 1 to 13 The terminal connector 1 includes a housing 11 and a plurality of conductive terminals 13. The housing 11 has a plurality of terminal holes 12 extending along the insertion direction X. One conductive terminal 13 is installed in one terminal hole 12. When the conductive terminal 13 is not broken, it is as follows: Figure 2 The row of conductive terminals 14 shown has a connection portion 141 between each conductive terminal 13 in the row of conductive terminals 14, and each connection portion 141 has a positioning hole 142.

[0031] The terminal insertion equipment 2 includes a terminal feeding device 21, a punching device 24, an insertion device 22, and a housing feeding device 3. The insertion device 22 includes a fixed base 221, a movable base 228, an ejector pin 224, a base driving device 227, a first driving rod 232, a second driving rod 226, a pin 225, and an ejector pin driving device 227. The fixed base 221 is provided with a terminal conveying groove 222 along the horizontal insertion direction X. The ejector pin driving device 227 adopts a cam driving device, that is, a motor drives the cam to rotate, and the cam is hinged to the second driving rod 22, thereby driving the second driving rod 22 to reciprocate along the horizontal insertion direction X. The second drive rod 226 extends along the horizontal insertion direction X and moves above the fixed base 221. The end of the second drive rod 226 is connected to the ejector pin 224. The pin 225 extends vertically and is connected to the pin 225. The ejector pin 224 is provided with a pin hole 2241, and the pin 225 is connected to the pin hole 2241. The ejector pin 224 is located in the terminal conveying groove 222. The ejector pin driving device 227 is connected to the second drive rod 226 and drives the second drive rod 226 to move along the horizontal insertion direction X, thereby realizing that the ejector pin driving device 227 drives the ejector pin 224 to move in the terminal conveying groove 222.

[0032] The movable base 228 is located outside the terminal conveying groove 22. The movable base 228 is provided with a terminal insertion groove 229 along the horizontal insertion direction X. The terminal conveying groove 222 and the terminal insertion groove 229 are collinearly connected. The first drive rod 232 extends along the horizontal insertion direction X and moves below the fixed base 221. The movable base 228 is located at the end of the first drive rod 232. The base drive device 227 is connected to the first drive rod 232 and drives the first drive rod 232 to move along the horizontal insertion direction X. The base drive device 227 adopts a cam drive device, that is, it uses a motor to drive the cam to rotate and cooperates with the cam to hinge with the first drive rod 232, thereby driving the first drive rod 232 and the movable base 228 to reciprocate along the horizontal insertion direction X. The movable base 228 is provided with a post 230 facing outward along the insertion direction. The terminal insertion groove 229 is located in the post 230 and passes through the post 230.

[0033] The punching device 24 is located above the insertion device 22. The punching device 24 includes a punching drive device 243, multiple positioning posts 242, and at least two punching blades 241. The punching drive device 243 adopts a cam drive device, that is, a motor drives the cam to rotate, and the cam is hinged to the drive rod, thereby driving the drive rod to reciprocate in the vertical direction. The positioning posts 242 and the punching blades 241 are located below the drive rod, thus also driving the positioning posts 242 and the punching blades 241 to reciprocate in the vertical direction. The punching drive device 243 drives the punching blades 241 to move toward the terminal conveying groove 222, and the fixed base 221 is located on the side of the terminal conveying groove 222 near the feeding base 211. A cutting groove is provided, which extends vertically. The end of the cutting blade 241 can be moved into the cutting groove. When a row of conductive terminals 14 are input into the terminal conveying groove 222, at least two cutting blades 241 cut off the two connecting parts 141 respectively, so that a single conductive terminal 13 falls into the terminal conveying groove 222. Furthermore, the fixed base 221 is provided with multiple positioning holes 223 on the side of the cutting groove near the feeding base 211. The cutting drive device 243 is also connected to the positioning column 242 through the drive rod and drives the positioning column 242 to move toward the positioning hole 223. At the same time, the positioning column 242 will also be in clearance fit with the positioning hole 142 to realize the positioning of the row of conductive terminals 14.

[0034] The terminal feeding device 21 is located on the horizontal side of the insertion device 22. The terminal feeding device 21 includes a feeding base 211, a feeding drive device 215, and a terminal conveying roller 213. The feeding base 211 is provided with a terminal feeding groove 212 along the horizontal feeding direction Y. The horizontal feeding direction Y is perpendicular to the horizontal insertion direction X. The terminal feeding groove 212 is connected to the terminal conveying groove 222. The terminal feeding groove 212 is used to convey rows of conductive terminals 14. The feeding drive device 215 is a rotary motor. The feeding drive device 215 is connected to the terminal conveying roller 213 and drives the terminal conveying roller 213 to rotate. The terminal conveying roller 213 is rotatably mounted on the terminal feeding groove 212. A drive gear 214 is provided on the outer periphery of the terminal conveying roller 213. The drive gear 214 rotates on the terminal feeding groove 212. The drive gear 214 is used to cooperate with the positioning holes 142 of the rows of conductive terminals 14, thereby driving the rows of conductive terminals 14 to move along the horizontal feeding direction Y.

[0035] The housing loading device 3 includes a vertical moving device 33, a horizontal moving device 32, and a housing clamp 31. The horizontal moving device 32 is connected to the housing clamp 31 and drives the housing clamp 31 to move along the horizontal translation direction. The horizontal loading direction Y is parallel to the horizontal translation direction. The housing clamp 31 is located at the outer end of the terminal insertion slot 229. The vertical moving device 33 and the horizontal moving device 32 can each be a linear movement drive device. The horizontal moving device 32 is mounted on the vertical moving device 33. The vertical moving device 33 drives the horizontal moving device 32 and the housing clamp 31 to move along the vertical translation direction. The housing clamp 31 is used to clamp the housing 11.

[0036] During the production of the assembly terminal connector 1, rows of conductive terminals 14 are conveyed by terminal conveying rollers 213 on the terminal loading groove 212. When the rows of conductive terminals 14 are fed into the terminal conveying groove 222, the cutting blade 241 cuts off the connecting part 141, causing individual conductive terminals 13 to fall into the terminal conveying groove 222. At the same time, the housing 11 is clamped by the housing clamp 31, and driven by the vertical moving device 33 and the horizontal moving device 32, the terminal hole 12 of the housing 11 is aligned with the terminal insertion groove 22. 9. Then, the ejector pin drive device 227 drives the ejector pin 224 through the terminal delivery groove 222, and then pushes the conductive terminal 13 into the terminal insertion groove 229. Then, as the moving base 228 moves along the horizontal insertion direction X, the insertion post 230 is inserted into the terminal hole 12. Finally, the ejector pin 224 passes through the terminal insertion groove 229, and then the conductive terminal 13 passes out of the terminal insertion groove 229 and is inserted into the terminal hole 12. Repeating the above steps can complete the insertion of the conductive terminals 13 into the multiple terminal holes 12 in the housing 11.

[0037] As can be seen above, the terminal feeding groove is used to place rows of conductive terminals, while the terminal conveying roller and the gear on it are used to accurately convey the rows of conductive terminals. It works in conjunction with the cutting blade to move towards the cutting groove, and then the cutting blade cuts off individual conductive terminals in the row of conductive terminals. With the precise positioning of the positioning pin and positioning hole, the cutting accuracy is improved. After the individual conductive terminal falls into the terminal conveying groove, the conductive terminal is conveyed to the terminal insertion groove by the push of the top pin. With the movement of the moving base and the insertion pin, not only is the insertion pin aligned with the hole of the connector housing, but the conductive terminal can also be accurately pressed into the hole of the connector housing.

Claims

1. A terminal insertion device for automated production assembly, characterized in that, Includes terminal feeding device, punching device and insertion device; The insertion device includes a fixed base, a movable base, an ejector pin, a base driving device, and an ejector pin driving device. The fixed base is provided with a terminal conveying groove along the horizontal insertion direction, and the movable base is provided with a terminal insertion groove along the horizontal insertion direction. The terminal conveying groove and the terminal insertion groove are collinearly connected. The ejector pin driving device is connected to the ejector pin and drives the ejector pin to pass through the terminal conveying groove and the terminal insertion groove. The base driving device is connected to the movable base and drives the movable base to move along the horizontal insertion direction. The punching device includes a punching drive device and a punching blade. The punching drive device is connected to the punching blade and drives the punching blade to move toward the terminal conveying groove. The terminal feeding device includes a feeding base and a terminal conveying roller. The feeding base is provided with a terminal feeding groove along the horizontal feeding direction, which is perpendicular to the horizontal insertion direction. The terminal feeding groove is connected to the terminal conveying groove, and the terminal conveying roller is rotatably mounted on the terminal feeding groove.

2. The terminal insertion device according to claim 1, characterized in that: A drive gear is provided on the outer periphery of the terminal conveying roller, and the drive gear rotates on the terminal feeding trough.

3. The terminal insertion device according to claim 1, characterized in that: The fixed base is provided with a punching groove on the side of the terminal conveying groove near the feeding base. The punching groove extends vertically, and the end of the punching knife can be moved into the punching groove.

4. The terminal insertion device according to claim 3, characterized in that: The fixed base is provided with a positioning hole on the side of the punching groove near the feeding base. The punching device includes a positioning column. The punching driving device is connected to the positioning column and drives the positioning column to move toward the positioning hole.

5. The terminal insertion device according to claim 1, characterized in that: The movable base is provided with a post facing outward along the horizontal insertion direction, and the terminal insertion slot is located inside the post and passes through the post.

6. The terminal insertion device according to claim 1, characterized in that: The insertion device includes a first drive rod that extends along the horizontal insertion direction and moves below the fixed base. The movable base is disposed at the end of the first drive rod. The base driving device is connected to the first drive rod and drives the first drive rod to move along the horizontal insertion direction.

7. The terminal insertion device according to claim 1, characterized in that: The insertion device includes a second drive rod that extends along the horizontal insertion direction and moves above the fixed base. The end of the second drive rod is connected to the ejector pin. The ejector pin driving device is connected to the second drive rod and drives the second drive rod to move along the horizontal insertion direction.

8. The terminal insertion device according to claim 7, characterized in that: The insertion device includes a pin that extends vertically, the end of the second drive rod is connected to the pin, the ejector pin is provided with a pin hole, and the pin is connected to the pin hole.

9. The terminal insertion device according to any one of claims 1 to 8, characterized in that: The terminal insertion equipment includes a housing feeding device, which includes a horizontal moving device and a housing clamp. The horizontal moving device is connected to the housing clamp and drives the housing clamp to move along a horizontal translation direction. The horizontal feeding direction is parallel to the horizontal translation direction. The housing clamp is located at the outer end of the terminal insertion slot.

10. The terminal insertion device according to claim 9, characterized in that: The shell loading device includes a vertical moving device, and the horizontal moving device is disposed on the vertical moving device. The vertical moving device drives the shell clamp to move along the vertical translation direction.