A distributed photovoltaic power station cleaning robot
By designing magnetic positioning and axial locking components, the robot enables rapid component assembly and disassembly and efficient cleaning of distributed photovoltaic power station cleaning robots. This solves the problems of cumbersome operation and safety hazards of existing cleaning equipment, and improves cleaning efficiency and water resource utilization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- INNER MONGOLIA SHENZHOU PHOTOVOLTAIC POWER
- Filing Date
- 2025-07-15
- Publication Date
- 2026-07-21
AI Technical Summary
Existing photovoltaic power station cleaning equipment suffers from problems such as high cost, low efficiency and significant safety hazards associated with manual cleaning, and cumbersome and time-consuming replacement of cleaning components for fixed cleaning robots.
The system employs magnetic positioning and axial locking components to enable tool-free quick assembly and disassembly of the cleaning components, and combines these with the spraying component design to improve cleaning efficiency and water resource utilization.
It shortens the replacement time of cleaning components, reduces the frequency of downtime maintenance for cleaning robots, improves cleaning efficiency and water resource utilization, and enhances operational safety.
Smart Images

Figure CN224538147U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of photovoltaic power station technology, specifically relating to a cleaning robot for distributed photovoltaic power stations. Background Technology
[0002] In the field of photovoltaic power generation, distributed photovoltaic power stations have developed rapidly due to their flexible installation and wide range of applications. However, their photovoltaic panels are prone to accumulating pollutants such as dust and bird droppings, which reduces power generation efficiency.
[0003] Existing photovoltaic power station cleaning equipment mainly uses manual cleaning or fixed cleaning robots. Manual cleaning is costly, inefficient, and poses safety hazards. Although fixed cleaning robots can achieve automated operation, the cleaning components are usually connected by bolts, and multiple parts need to be disassembled for replacement, which is cumbersome and time-consuming. Utility Model Content
[0004] To address the aforementioned technical problems, this utility model provides a distributed photovoltaic power station cleaning robot, which enables tool-free and rapid disassembly and assembly of cleaning components, shortens the replacement time of cleaning components, and reduces the frequency of downtime maintenance for the cleaning robot.
[0005] The technical solution of this utility model is: a distributed photovoltaic power station cleaning robot, including a walking robot, wherein multiple arms are fixedly connected to the outer side of the walking robot at equal intervals around the circumference, and an installation cylinder is fixedly connected to the end of each arm. A drive motor is fixedly connected inside the mounting cylinder, and the output end of the drive motor is connected to the fixed cylinder through a rotating shaft; The fixed cylinder is equipped with a detachable cleaning component, which includes a rotating disk and a cleaning brush fixedly connected to the bottom. A magnetic positioning assembly is provided between the rotating disk and the fixed cylinder. The magnetic positioning assembly includes: The top of the rotating disk has magnets arranged at equal intervals around its circumference. The corresponding magnetic ring is installed on the fixed cylinder; The magnet block and the magnet ring are positioned and fixed by magnetic adsorption.
[0006] Preferably, the side wall of the fixed cylinder is provided with an axial locking assembly, the locking assembly comprising: A cylindrical tube fixedly connected to a fixed cylinder; A movable plate installed inside the cylinder; A locking rod connected to one side of the movable plate; The outer wall of the rotating disk is provided with a ring array of locking holes, and the output end of the locking rod is movably inserted into the locking holes.
[0007] Preferably, the outer side of the cylinder is provided with an opening, the opening is fixedly connected to a cover plate, the inner side of the cover plate abuts against a thrust spring, and the other end of the thrust spring abuts against a movable plate.
[0008] Preferably, a connecting rod is fixedly connected to the other side of the movable plate. The connecting rod passes through the through hole of the cover plate and extends to the outside. A pull plate is fixedly connected to the end of the connecting rod.
[0009] Preferably, a positioning rod is fixedly connected to the inner wall of the cylinder, and a corresponding positioning hole is provided on the movable plate, wherein the positioning rod and the positioning hole form a sliding fit.
[0010] Preferably, the walking robot is equipped with a spraying component, which includes a detachable water tank inside the walking robot, a water pump connected to the water tank outlet, an annular mounting strip connected to the water pump outlet, and multiple nozzles arranged in a circular array on the outer side of the mounting strip, with the spraying direction of the nozzles forming a predetermined angle with the working surface of the cleaning brush.
[0011] Preferably, the predetermined included angle is 30 to 60°.
[0012] Preferably, the water tank is equipped with a liquid level detection sensor, which triggers the automatic return program of the walking robot when the liquid level is lower than a threshold.
[0013] Preferably, the walking robot is provided with a photovoltaic panel edge detection device on its outer side, and the photovoltaic panel edge detection device is an infrared ranging sensor.
[0014] One or more technical solutions provided in the embodiments of this application have at least the following technical effects or advantages: 1. In this application, a magnetic positioning component is used between the rotating disk and the fixed cylinder. The magnetic attraction between the magnetic block and the magnetic ring replaces the traditional bolt fastening method, realizing tool-free quick disassembly and assembly of the cleaning component, shortening the replacement time of the cleaning component, and reducing the downtime maintenance frequency of the cleaning robot.
[0015] 2. In this application, the nozzles arranged in a ring array on the mounting strip form a predetermined angle of 30 to 60° with the working surface of the cleaning brush, which allows the water flow to impact the cleaning brush and the working surface. This avoids water splashing while improving the cleaning effect on the surface of the photovoltaic panel. Compared with traditional fixed nozzle spraying, this improves cleaning efficiency and water resource utilization. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the drive motor, fixed cylinder, and locking assembly of this utility model; Figure 3 This is a schematic diagram of the rotating disk, cleaning brush, and magnet block structure of this utility model; Figure 4 This is a cross-sectional view of the locking component structure of this utility model; Figure 5 This is a schematic diagram of the mounting strip and nozzle structure of this utility model.
[0018] In the attached image: 1. Walking robot; 2. Support arm; 3. Mounting cylinder; 4. Drive motor; 5. Rotating shaft; 6. Fixed cylinder; 7. Rotary disk; 8. Cleaning brush; 9. Magnet block; 10. Magnet ring; 11. Locking assembly; 1101. Cylinder; 1102. Cover plate; 1103. Moving plate; 1104. Locking rod; 1105. Connecting rod; 1106. Thrust spring; 1107. Pull plate; 1108. Positioning rod; 12. Locking hole; 13. Water tank; 14. Mounting strip; 15. Nozzle. Detailed Implementation
[0019] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.
[0020] Please see Figure 1-3 A distributed photovoltaic power station cleaning robot includes a walking robot 1. The walking robot is equipped with omnidirectional wheels or tracked drive mechanism at the bottom and can walk on the photovoltaic panels. The walking robot 1 is existing technology and will not be described in detail. Multiple support arms 2 are fixedly connected to the outside of the walking robot 1 in a circumferentially equidistant manner. Each support arm 2 is fixedly connected to the end of an installation cylinder 3. A drive motor 4 is fixedly connected inside the mounting cylinder 3, and the output end of the drive motor 4 is connected to the fixed cylinder 6 through a rotating shaft 5. The fixed cylinder 6 is equipped with a detachable cleaning component, which includes a rotating disk 7 and a cleaning brush 8 fixedly connected to the bottom; A magnetic positioning assembly is provided between the rotating disk 7 and the fixed cylinder 6. The magnetic positioning assembly includes a magnet block 9 and a magnet ring 10. The magnet blocks 9 are equidistantly arranged on the top of the rotating disk 7, and the magnet ring 10 is correspondingly arranged on the fixed cylinder 6. The magnet blocks 9 and the magnet ring 10 are positioned and fixed by magnetic attraction. The magnetic positioning assembly between the rotating disk 7 and the fixed cylinder 6, in which the magnetic attraction between the magnet blocks 9 and the magnet ring 10 replaces the traditional bolt fastening method, realizes tool-free quick disassembly and assembly of the cleaning components, shortens the replacement time of the cleaning components, and reduces the downtime maintenance frequency of the cleaning robot.
[0021] In this embodiment, as Figure 2 and Figure 4 As shown, the side wall of the fixed cylinder 6 is provided with an axial locking assembly. The locking assembly includes a cylinder 1101 and a movable plate 1103. The cylinder 1101 is fixedly connected to the fixed cylinder 6, and the movable plate 1103 is disposed inside the cylinder 1101. A locking rod 1104 is connected to one side of the movable plate 1103. The outer wall of the rotating disk 7 is provided with a ring array of locking holes 12, and the output end of the locking rod 1104 is movably inserted into the locking holes 12. The locking rod 1104 and the locking holes 12 on the outer side of the rotating disk 7 are connected to form a double fixing structure, which adds a mechanical locking function to the magnetic positioning, effectively preventing the cleaning components from falling off unexpectedly due to equipment vibration or external impact, and improving the safety of operation.
[0022] In this embodiment, as Figure 4 As shown, the outer side of the cylinder 1101 has an opening, and a cover plate 1102 is fixedly connected to the opening. A thrust spring 1106 abuts against the inner side of the cover plate 1102, and the other end of the thrust spring 1106 abuts against the moving plate 1103. The rebound force of the thrust spring 1106 drives the locking rod 1104 to maintain a thrust towards the locking hole 12 at all times, preventing the cleaning component from falling off unexpectedly.
[0023] In this embodiment, as Figure 4 As shown, a connecting rod 1105 is fixedly connected to the other side of the movable plate 1103. The connecting rod 1105 passes through the through hole of the cover plate 1102 and extends to the outside. A pull plate 1107 is fixedly connected to the end of the connecting rod 1105. By pulling the pull plate 1107, the locking rod 1104 can be moved outward and disengaged from the locking hole 12, which facilitates the quick disassembly and assembly of the cleaning components.
[0024] In this embodiment, as Figure 4As shown, a positioning rod 1108 is fixedly connected to the inner wall of the cylinder 1101, and a corresponding positioning hole is provided on the moving plate 1103. The positioning rod 1108 and the positioning hole form a sliding fit to ensure the stability of the axial movement of the moving plate 1103.
[0025] In this embodiment, as Figure 1 and Figure 5 As shown, the walking robot 1 is equipped with a spraying component. The spraying component includes a detachable water tank 13 inside the walking robot 1. A water pump is connected to the water outlet of the water tank 13. A ring-shaped mounting strip 14 is connected to the water outlet of the water pump. Multiple nozzles 15 are arranged in a ring array on the outer side of the mounting strip 14. The spraying direction of the nozzles 15 forms a predetermined angle with the working surface of the cleaning brush 8. The predetermined angle is 30 to 60°, which allows the water flow to impact the cleaning brush 8 and the working surface. This improves the cleaning effect on the surface of the photovoltaic panel while avoiding water splashing. Compared with traditional fixed nozzle spraying cleaning, it improves cleaning efficiency and water resource utilization.
[0026] In this embodiment, the water tank 13 is equipped with a liquid level detection sensor. The liquid level detection sensor is an EE-SPX303-W2L type photoelectric liquid level sensor. When the liquid level is lower than the threshold, the automatic return program of the walking robot 1 is triggered.
[0027] In this embodiment, a photovoltaic panel edge detection device is provided on the outside of the walking robot 1. The photovoltaic panel edge detection device is an infrared ranging sensor. The infrared ranging sensor is a Sharp GP2Y0A21YK0F. The infrared ranging sensor can monitor the change in distance from the photovoltaic panel in real time, identify the boundary of the work area, trigger the anti-fall protection and automatically adjust the travel path to avoid the risk of the cleaning robot falling.
[0028] It should be noted that the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A distributed photovoltaic power station cleaning robot, comprising a walking robot (1), characterized in that: The walking robot (1) has multiple arms (2) fixedly connected at equal intervals around its outer side, and each arm (2) has a mounting cylinder (3) fixedly connected to its end. A drive motor (4) is fixedly connected inside the mounting cylinder (3), and the output end of the drive motor (4) is connected to a fixed cylinder (6) through a rotating shaft (5). The fixed cylinder (6) is equipped with a detachable cleaning component, which includes a rotating disk (7) and a cleaning brush (8) fixedly connected to the bottom. A magnetic positioning assembly is provided between the rotating disk (7) and the fixed cylinder (6), the magnetic positioning assembly comprising: The rotating disk (7) has magnets (9) arranged equidistantly around its top. A corresponding magnetic ring (10) is provided on the fixed cylinder (6); The magnet block (9) and the magnet ring (10) are positioned and fixed by magnetic adsorption; An axial locking assembly is provided on the side wall of the fixed cylinder (6), the locking assembly comprising: A cylindrical tube (1101) is fixedly connected to a fixed cylinder (6); A movable plate (1103) is installed inside the cylinder (1101); A locking rod (1104) is connected to one side of the movable plate (1103). The outer wall of the rotating disk (7) is provided with a ring array of locking holes (12), and the output end of the locking rod (1104) is movably inserted into the locking hole (12); The cylinder (1101) has an opening on its outer side, and a cover plate (1102) is fixedly connected to the opening. A thrust spring (1106) abuts against the inner side of the cover plate (1102), and the other end of the thrust spring (1106) abuts against the movable plate (1103). A connecting rod (1105) is fixedly connected to the other side of the movable plate (1103). The connecting rod (1105) passes through the through hole of the cover plate (1102) and extends to the outside. A pull plate (1107) is fixedly connected to the end of the connecting rod (1105).
2. The distributed photovoltaic power station cleaning robot as described in claim 1, characterized in that, A positioning rod (1108) is fixedly connected to the inner wall of the cylinder (1101), and a corresponding positioning hole is provided on the moving plate (1103). The positioning rod (1108) and the positioning hole form a sliding fit.
3. The distributed photovoltaic power station cleaning robot as described in claim 1, characterized in that, The walking robot (1) is equipped with a spraying component. The spraying component includes a detachable water tank (13) inside the walking robot (1). A water pump is connected to the outlet of the water tank (13). A ring-shaped mounting strip (14) is connected to the outlet of the water pump. Multiple nozzles (15) are arranged in a ring array on the outside of the mounting strip (14). The spraying direction of the nozzles (15) forms a predetermined angle with the working surface of the cleaning brush (8).
4. The distributed photovoltaic power station cleaning robot as described in claim 3, characterized in that, The predetermined included angle is 30 to 60°.
5. The distributed photovoltaic power station cleaning robot as described in claim 4, characterized in that, The water tank (13) is equipped with a liquid level detection sensor.
6. The distributed photovoltaic power station cleaning robot as described in claim 1, characterized in that, The walking robot (1) is equipped with a photovoltaic panel edge detection device on its outer side, which is an infrared ranging sensor.