PCB component automatic positioning and welding device
By designing an automatic positioning and welding device, which utilizes a motor-driven suction cup and air pump system combined with a magnetic suction positioning frame, the problem of manual positioning offset is solved, achieving efficient and precise automatic positioning and welding of PCB components, adapting to PCB circuit boards of different specifications.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUJIANG NANLIAN ELECTRONICS CO LTD
- Filing Date
- 2025-06-04
- Publication Date
- 2026-07-21
AI Technical Summary
In the current PCB component soldering process, manual positioning and fixing are required, which leads to positional deviations, affects product quality, and is physically demanding, making it impossible to achieve efficient and accurate automatic positioning soldering.
Design an automatic positioning and welding device for PCB components. Utilize a motor-driven suction cup and air pump system to achieve automatic positioning and welding of PCB components. Combined with magnetic suction plates to fix positioning frames of PCB boards of different specifications, it can adapt to PCB circuit boards of different specifications.
It enables efficient and precise automatic positioning and soldering of PCB components, reduces manual operation, is applicable to PCB circuit boards of different specifications, and improves the accuracy and labor-saving of soldering.
Smart Images

Figure CN224538434U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of PCB board assembly equipment, and in particular relates to an automatic positioning and welding device for PCB components. Background Technology
[0002] PCB, or Printed Circuit Board, is an important electronic component. It serves as the support for electronic components and the carrier for their electrical connections. Because it is manufactured using electronic printing technology, it is called a "printed" circuit board. A complete PCB board has various electronic components mounted on its surface. In current technology, the soldering and positioning of electronic components rely on manual methods to find and fix the mounting positions. During the installation process, hand tremors often cause slight deviations between the installed position and the intended position, thus affecting the overall product quality of the PCB board. Furthermore, manual positioning and fixing consume a great deal of physical strength. In view of this, we propose an automatic positioning and soldering device for PCB components. Utility Model Content
[0003] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0004] This utility model relates to an automatic positioning and soldering device for PCB components, including a soldering table. An L-shaped bracket is fixedly connected to the top of the soldering table. A movable seat is slidably connected to the top of the inner side of the L-shaped bracket. A first screw is rotatably connected to the inner side of the L-shaped bracket via a bearing. The first screw threadedly passes through the upper part of the movable seat, and one end of the first screw is coaxially connected to the output end of a first motor fixedly mounted on one side of the L-shaped bracket. A mounting base is slidably connected to the bottom of the movable seat. A second screw is rotatably connected to the inside of the movable seat via a bearing. The screw thread passes through the upper part of the mounting base, and the rear end of the second screw is coaxially connected to the output end of the second motor fixedly installed on the rear side of the movable base. An electric push rod is fixedly installed on the mounting base, and a suction cup is fixedly connected to the lower end of the electric push rod. The suction cup is connected to the air port of an air pump fixedly installed on the side wall of the mounting base through an air guide hose. A PCB board placement slot is opened on the top of the welding station below the suction cup. A PCB board positioning frame is placed in the PCB board placement slot. A PCB component positioning slot is opened on the top of the welding station on one side of the PCB board placement slot.
[0005] Preferably, the bottom of the PCB board positioning frame is symmetrically embedded with magnetic suction pieces, and the bottom of the PCB board placement slot below the magnetic suction pieces is embedded with a magnetic block that cooperates with the magnetic suction pieces. The PCB board positioning frame is magnetically attracted and fixed in the PCB board placement slot by the magnetic suction pieces.
[0006] Preferably, the PCB board positioning frame has symmetrical slots on both sides inside.
[0007] Preferably, a controller is fixedly installed on the front side of the welding table. The controller is electrically connected to an external power source via wires. The electric push rod, air pump, first motor, and second motor are respectively electrically connected to the controller via wires.
[0008] Preferably, the PCB component positioning slots on the top of the welding station are arranged in a rectangular array of several slots.
[0009] Preferably, the upper part of the movable seat slides along the T-shaped groove opened at the top of the inner side of the L-shaped bracket, and the upper part of the mounting seat slides along the T-shaped groove opened at the bottom of the movable seat.
[0010] This utility model has the following beneficial effects:
[0011] This utility model discloses an automatic positioning and welding device for PCB components. By placing the PCB circuit board in a PCB placement slot and placing the PCB components to be welded in a PCB component positioning slot, the device automatically positions the PCB components for welding by driving a first motor and a second motor to move a suction cup. In conjunction with a driving air pump, the device adsorbs and moves the PCB components in the positioning slot to a designated position above the PCB circuit board. This achieves automatic positioning of PCB components for welding, eliminating the need for manual positioning, making it more precise, efficient, and labor-saving. By setting a PCB positioning frame and replacing it with models having different inner frame sizes, the device can be used to position PCB circuit boards of different specifications, thus enhancing its practicality. Attached Figure Description
[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0013] Figure 1 This is a top view of the automatic positioning and welding device for PCB components according to the present invention.
[0014] Figure 2 This is a bottom view of the automatic positioning and welding device for PCB components according to the present invention.
[0015] Figure 3 This is a schematic diagram of the PCB board positioning frame in an automatic positioning and welding device for PCB components according to this utility model.
[0016] The attached diagram lists the components represented by each number as follows:
[0017] 1. Welding table; 2. L-shaped bracket; 3. Movable seat; 4. Mounting seat; 5. Electric push rod; 6. Suction cup; 7. Air guide hose; 8. Air pump; 9. PCB board placement slot; 10. PCB board positioning frame; 101. Magnetic suction piece; 102. Clip slot; 11. PCB component positioning slot; 12. Controller; 13. First motor; 14. First screw; 15. Second motor; 16. Second screw. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1-3 As shown, this utility model provides a technical solution:
[0020] An automatic positioning and soldering device for PCB components includes a soldering table 1. An L-shaped bracket 2 is fixedly connected to the top of the soldering table 1. A movable seat 3 is slidably connected to the top inner side of the L-shaped bracket 2. The upper part of the movable seat 3 slides along a T-shaped groove on the top inner side of the L-shaped bracket 2. A first screw 14 is rotatably connected to the inner side of the L-shaped bracket 2 via a bearing. The first screw 14 is threaded through the upper part of the movable seat 3, and one end of the first screw 14 is coaxially connected to the output end of a first motor 13 fixedly mounted on one side of the L-shaped bracket 2. A mounting base 4 is slidably connected to the bottom of the movable seat 3. The upper part of the mounting base 4 slides along the T-shaped groove on the bottom of the movable seat 3. A second screw 16 is rotatably connected to the inside of the movable seat 3 via a bearing. The second screw 16 is threaded through the mounting base 4. The upper part of the base 4, and the rear end of the second screw 16 are coaxially connected to the output end of the second motor 15 fixedly installed on the rear side of the movable base 3. An electric push rod 5 is fixedly installed on the mounting base 4. A suction cup 6 is fixedly connected to the lower end of the electric push rod 5. The suction cup 6 is connected to the air port of the air pump 8 fixedly installed on the side wall of the mounting base 4 through an air guide hose 7. A controller 12 is fixedly installed on the front side of the welding table 1. The controller 12 is electrically connected to an external power supply through a wire. The electric push rod 5, the air pump 8, the first motor 13 and the second motor 15 are electrically connected to the controller 12 through wires. A PCB board placement slot 9 is opened on the top of the welding table 1 below the suction cup 6. A PCB component positioning slot 11 is opened on the top of the welding table 1 on one side of the PCB board placement slot 9. The PCB component positioning slots 11 are arranged in a rectangular array. By placing the PCB board in the PCB board placement slot 9 and placing the PCB components to be soldered in the PCB component positioning slots 11, the first motor 13 and the second motor 15 are driven to rotate, which moves the suction cup 6. In conjunction with the air pump 8, the PCB components in the PCB component positioning slots 11 are adsorbed and moved to a designated position above the PCB board. This achieves automatic positioning for PCB component soldering, eliminating the need for manual positioning, making it more precise, efficient, and labor-saving. When soldering PCB components, the PCB board can be placed in the PCB board placement slot 9, and the PCB components to be soldered can be placed in the corresponding positions. In the PCB component positioning slot 11, the controller 12 drives the first motor 13 to rotate the first screw 14. The rotation of the first screw 14 causes the movable seat 3 to move left and right. The controller also drives the second motor 15 to rotate the second screw 16, which in turn causes the mounting seat 4 to move back and forth. This moves the electric push rod 5, along with the suction cup 6, above the PCB component to be picked up. The electric push rod 5 then causes the suction cup 6 to abut against the PCB component. Next, the air pump 8 and the air hose 7 create negative pressure inside the suction cup 6, which picks up the PCB component and moves it to the designated position above the PCB circuit board. Finally, the electric push rod 5 moves the suction cup 6 downward.By pressing the PCB components firmly onto the PCB circuit board, the positioned PCB components can be soldered and fixed. After the PCB components are soldered, air is introduced into the suction cup 6 through the cooperation of the air pump 8 and the air guide hose 7, which separates the suction cup 6 from the PCB components. By repeating the above operation, the automatic positioning and soldering of PCB components can be completed.
[0021] A PCB board positioning frame 10 is held in the PCB board placement slot 9. Magnetic suction pieces 101 are symmetrically embedded and fixed at the bottom of the PCB board positioning frame 10. A magnetic block that cooperates with the magnetic suction piece 101 is embedded and fixed at the bottom of the PCB board placement slot 9 below the magnetic suction piece 101. The PCB board positioning frame 10 is magnetically attracted and fixed in the PCB board placement slot 9 by the magnetic suction piece 101. The two sides inside the PCB board positioning frame 10 are symmetrically provided with snap-fit slots 102. By setting the PCB board positioning frame 10 and replacing the PCB board positioning frame 10 with models with different inner frame sizes, it can be used to position PCB circuit boards of different specifications, making it more practical. When positioning PCB circuit boards, a PCB board positioning frame 10 that matches the specifications of the PCB circuit board can be selected and magnetically attracted and fixed in the PCB board placement slot 9 to meet the positioning needs of PCB circuit boards of different specifications.
[0022] Working Principle: During use, when soldering PCB components, the PCB board can be placed in the PCB board placement slot 9. When positioning the PCB circuit board, a PCB board positioning frame 10 that matches the specifications of the PCB circuit board can be selected and magnetically attached and fixed in the PCB board placement slot 9 to meet the positioning needs of PCB circuit boards of different specifications. The PCB components to be soldered are then placed in the corresponding PCB component positioning slots 11. At this time, the controller 12 drives the first motor 13 to rotate the first screw 14. The rotation of the first screw 14 can drive the moving base 3 to move left and right. The controller 15 drives the second screw 16 to rotate, which in turn drives the mounting base 4 to move back and forth. The system can move the electric push rod 5, along with the suction cup 6, above the PCB component to be picked up. The electric push rod 5 then moves the suction cup 6 to abut against the PCB component. Next, the air pump 8 and the air guide hose 7 create negative pressure inside the suction cup 6, which picks up the PCB component and moves it to a designated position above the PCB circuit board. Then, the electric push rod 5 moves the suction cup 6 downward, pressing the PCB component firmly onto the PCB circuit board, thus allowing the positioned PCB component to be soldered and fixed. After the PCB component is soldered, the air pump 8 and the air guide hose 7 work together to introduce gas into the suction cup 6, which separates the suction cup 6 from the PCB component. By repeating the above operation, the automatic positioning and soldering of the PCB component can be completed.
[0023] The text shows and describes the basic principles, main features and advantages of this utility model. The standard parts used in this utility model can all be purchased from the market, and the irregular parts can be customized according to the description and drawings. The specific connection methods of each part can all adopt conventional methods such as bolts, rivets and welding that are mature in the prior art. The machinery, parts and equipment can all adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art. This part will not be described in detail in the text.
[0024] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0025] The above are merely preferred embodiments of the present utility model and do not limit the present utility model. Any modifications to the technical solutions described in the foregoing embodiments or equivalent substitutions of some of the technical features shall fall within the protection scope of the present utility model.
Claims
1. An automatic positioning and soldering device for PCB components, comprising a soldering table (1), characterized in that: An L-shaped bracket (2) is fixedly connected to the top of the welding table (1). A movable seat (3) is slidably connected to the top of the inner side of the L-shaped bracket (2). A first screw (14) is rotatably connected to the inner side of the L-shaped bracket (2) via a bearing. The first screw (14) is threaded through the upper part of the movable seat (3), and one end of the first screw (14) is coaxially connected to the output end of the first motor (13) fixedly installed on one side of the L-shaped bracket (2). A mounting seat (4) is slidably connected to the bottom of the movable seat (3). A second screw (16) is rotatably connected to the inside of the movable seat (3) via a bearing. The second screw (16) is threaded through the upper part of the mounting seat (4), and the second screw... The rear end of the rod (16) is coaxially connected to the output end of the second motor (15) fixedly installed on the rear side of the movable seat (3). An electric push rod (5) is fixedly installed on the mounting seat (4). A suction cup (6) is fixedly connected to the lower end of the electric push rod (5). The suction cup (6) is connected to the air port of the air pump (8) fixedly installed on the side wall of the mounting seat (4) through the air guide hose (7). A PCB board placement slot (9) is opened on the top of the welding table (1) below the suction cup (6). A PCB board positioning frame (10) is placed in the PCB board placement slot (9). A PCB component positioning slot (11) is opened on the top of the welding table (1) on one side of the PCB board placement slot (9).
2. The automatic positioning and welding device for PCB components according to claim 1, characterized in that, The bottom of the PCB board positioning frame (10) is symmetrically embedded with magnetic suction pieces (101), and the bottom of the PCB board placement slot (9) below the magnetic suction pieces (101) is embedded with a magnetic block that cooperates with the magnetic suction pieces (101). The PCB board positioning frame (10) is magnetically attracted and fixed in the PCB board placement slot (9) by the magnetic suction pieces (101).
3. The automatic positioning and welding device for PCB components according to claim 2, characterized in that, The PCB board positioning frame (10) has symmetrical slots (102) on both sides inside.
4. The automatic positioning and welding device for PCB components according to claim 1, characterized in that, A controller (12) is fixedly installed on the front side of the welding table (1). The controller (12) is electrically connected to an external power source through a wire. The electric push rod (5), air pump (8), first motor (13) and second motor (15) are electrically connected to the controller (12) through wires respectively.
5. The automatic positioning and soldering device for PCB components according to claim 1, characterized in that, The PCB component positioning slots (11) on the top of the welding station (1) are arranged in a rectangular array with several slots.
6. The automatic positioning and welding device for PCB components according to claim 1, characterized in that, The upper part of the movable seat (3) slides along the T-shaped groove opened on the top of the inner side of the L-shaped bracket (2), and the upper part of the mounting seat (4) slides along the T-shaped groove opened on the bottom of the movable seat (3).