Portable industrial data acquisition optimization device

Abstract

The utility model discloses a portable industrial data acquisition optimization device belongs to industrial automation equipment technical field. In view of the problem that the existing data acquisition equipment portability and tool integration are insufficient, its technical scheme main points are: including box, one vertical side wall is set to openable cover, and the openable cover is provided with support hole, and the support hole edge extends to the outside of the box and forms the support frame, and the support frame is detachably provided with the tool box that part inserts the inside of the box to block the support hole, and the top of the box is provided with inverted U shape handle, and the handle width is greater than the openable cover width, and the height is greater than the sum of support hole and support frame axial length. The device is through the integration tool storage and portable structure design, and the problem that the tool is inconvenient to carry and is difficult to carry is solved, and is mainly used for the data acquisition and equipment operation maintenance of industrial field.

Description

Technical Field

[0001] This utility model relates to the field of industrial automation equipment technology, specifically to a portable industrial data acquisition and optimization device. Background Technology

[0002] In the field of industrial data acquisition, electrical automation industrial data acquisition devices, often simply referred to as data acquisition devices or collectors, are equipment used to collect, record, and transmit electrical signals and data during industrial processes. They are typically used to monitor and control various industrial equipment and systems, such as power systems, manufacturing processes, electrical instruments, and industrial automation systems. Existing data acquisition devices suffer from significant shortcomings in portability and tool integration. Traditional industrial data acquisition devices often separate data acquisition functions from tool storage functions. For example, utility model patent CN 220629789 U discloses an efficient industrial process data acquisition device. Operators must carry a separate toolkit during on-site operations, leading to the inconvenience of carrying equipment and tools separately. This is especially problematic when moving the device in complex industrial environments, where tools are easily lost or misplaced, affecting work efficiency. Furthermore, the device lacks handles, requiring workers to use specialized moving and handling equipment, further complicating the process. Utility Model Content

[0003] This utility model provides a portable industrial data acquisition and optimization device, which achieves the purpose of carrying and transporting the toolbox and device as one unit by detachably connecting the toolbox and the openable cover; and facilitates the movement of the device by setting a handle on the box.

[0004] To achieve these and other advantages according to the present invention, the present invention provides a portable industrial data acquisition and optimization device, comprising: The box has one vertical side wall that is designed as an openable cover. The openable cover has a support hole. The edge of the openable cover extends horizontally outward from the box to form a support frame. A tool box that can be detachably inserted into the box is installed inside the support frame to seal the support hole. The top of the box has an inverted U-shaped handle. The width of the handle is greater than the width of the openable cover, and the height of the handle is greater than the sum of the axial length of the support hole and the axial length of the support frame.

[0005] Preferably, in the portable industrial data acquisition and optimization device, the housing is a cuboid housing, and a pair of horizontal and oppositely opening limiting grooves are provided on the outer top wall of the housing. The two ends of the limiting grooves are sealed. Horizontal shafts are provided on both sides of the openable cover, and rollers located in the limiting grooves are rotatably mounted on the shafts. Vertical clamping blocks are provided on the edges of a pair of side walls of the housing, and the openable cover is clamped between the pair of clamping blocks. Elastic sealing strips are provided on the clamping blocks near the edge of the openable cover.

[0006] Preferably, in the portable industrial data acquisition and optimization device, the clamping block is provided with a horizontal positioning hole, and a positioning screw is inserted into the positioning hole through a threaded structure. The positioning screw is located on the side of the openable cover that is opposite to the box body.

[0007] Preferably, in the portable industrial data acquisition and optimization device, the toolbox is movably inserted into the support frame and the support hole. A handle is provided at one end of the toolbox outside the housing, and a vertical first limiting plate is provided outside the support frame and abuts against the support frame. A horizontal second limiting plate is provided above the support frame at the top of the first limiting plate. A limiting hole is provided on the second limiting plate. A vertical limiting cylinder is provided below the second limiting plate at the top of the support frame. The limiting cylinder is coaxial with the limiting hole, and a limiting rod is inserted into the limiting hole and the limiting cylinder.

[0008] Preferably, in the portable industrial data acquisition and optimization device, the inner wall of the limiting cylinder is provided with an elastic rubber layer.

[0009] Preferably, in the portable industrial data acquisition and optimization device, the inner wall of the limiting cylinder is provided with an internal thread, the outer circumference of the limiting rod is provided with an external thread, and the limiting rod is inserted into the limiting cylinder and connected by the internal and external threads.

[0010] Preferably, in the portable industrial data acquisition and optimization device, the handle is provided with anti-slip protrusions.

[0011] This utility model has at least the following beneficial effects: This utility model includes a housing with an openable cover on one of its vertical side walls. The openable cover has a support hole, and the edge of the cover extends horizontally outward from the housing to form a support frame. A toolbox is detachably installed inside the support frame, with the toolbox inserted into the housing to precisely block the support hole. This structure integrates data acquisition equipment and tool storage functions, changing the traditional model of separating data acquisition devices and tool storage. It avoids the need for operators to carry separate tool bags, solving the problems of tools being easily lost and inconvenient to carry. The top of the housing has an inverted U-shaped handle, allowing operators to easily hold and carry it with one or two hands. This solves the problem of traditional devices lacking handles and requiring dedicated handling equipment, significantly improving the portability of the device.

[0012] Other advantages, objectives and features of this invention will be partly apparent from the following description, and partly understood by those skilled in the art through study and practice of this invention. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the internal structure of the portable industrial data acquisition and optimization device with the openable cover opened, according to one of the technical solutions of this utility model. Figure 2 This is a schematic diagram of the overall structure of the portable industrial data acquisition and optimization device with the openable cover closed, according to one of the technical solutions of this utility model. Figure 3 This is a side view of the positional relationship between the openable cover and the toolbox in one of the technical solutions of this utility model; Among them, 1-vibration damper, 2-data storage, 3-clamping block, 4-box, 5-terminal block, 6-LCD display, 7-limiting slide, 8-openable cover, 9-handle, 10-support frame, 11-programmable controller, 12-power switch, 13-power socket, 14-limiting rod, 15-first limiting plate, 16-handle, 17-tool box, 18-roller, 19-limiting cylinder, 20-mounting bracket for the equipment being mined, 21-positioning screw. Detailed Implementation

[0014] The present invention will now be described in further detail with reference to the accompanying drawings, so that those skilled in the art can implement it based on the description.

[0015] It should be understood that terms such as “having,” “comprising,” and “including” as used herein do not exclude the presence or addition of one or more other elements or combinations thereof.

[0016] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection or setting, a detachable connection or setting, or an integral connection or setting. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The terms "lateral," "longitudinal," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0017] like Figure 1 , Figure 2 , Figure 3 As shown, this utility model provides a portable industrial data acquisition and optimization device, including: a housing 4, one of whose vertical sidewalls is configured as an openable cover 8, the openable cover 8 is provided with a support hole, the edge of the openable cover 8 extends horizontally outward from the housing 4 to form a support frame 10, a tool box 17 partially inserted into the housing 4 is detachably provided inside the support frame 10 to block the support hole, and an inverted U-shaped handle 9 is provided on the top of the housing 4, the width of the handle 9 is greater than the width of the openable cover 8, and the height of the handle 9 is greater than the sum of the axial length of the support hole and the axial length of the support frame 10.

[0018] The portable industrial data acquisition and optimization device provided in this technical solution mainly includes a housing 4, which primarily protects the data acquisition components inside. One vertical side wall of the housing 4 is provided with an openable cover 8, facilitating access for operation and maintenance of the components inside. The openable cover 8 has support holes, and the edge of the openable cover 8 extends horizontally outward from the housing 4 to form a support frame 10. A toolbox 17 is detachably installed inside the support frame 10 to seal the support holes. When operation and maintenance of the components inside the housing 4 are required, the toolbox 17 can be removed from the support frame 10, and then the openable cover 8 can be opened. The tools inside the toolbox 17 can then be used to operate or maintain the components inside the housing 4. The toolbox 17 can also hold other tools related to the housing. Matching or identical parts are kept inside the body 4 for backup. The toolbox 17 can be rectangular, with one side panel set as an openable sealing plate for easy access to the items inside the toolbox 17. Part of the toolbox 17 is inserted into the box body 4 without colliding with the items inside the box body 4, so as to make full use of the space inside the box body 4 and reduce the overall space occupied by the device. The support frame 10 and the openable cover 8 can be integrally formed or welded together. The top of the box body 4 is provided with an inverted U-shaped handle 9 for easy movement and handling of the device by the staff. The width of the handle 9 is greater than the width of the openable cover 8, and the height of the handle 9 is greater than the sum of the axial length of the support hole and the axial length of the support frame 10, so that the openable cover 8 can be placed between the handle 9 and the box body 4 after opening.

[0019] The portable industrial data acquisition and optimization device provided in this technical solution is used as follows: When it is necessary to operate and maintain the internal components of the housing 4, first remove the lifting tool box 17 from the support frame 10 to release the blockage of the support hole. Place the tool box 17 to the side of the housing 4, then insert your hand into the support hole to operate the openable cover 8 to open it. Place the openable cover 8 in the space between the top of the housing 4 and the handle 9. Then open the tool box 17 and use the tools or parts in the tool box 17 to operate or use the data acquisition components (such as the LCD screen 6, programmable controller 11, etc.) inside the housing 4. After use or operation, put the tools or parts back into the tool box 17, close the openable cover 8, and insert and install the tool box 17 into the support frame 10. When it is necessary to move the device, the operator can hold the handle 9 and lift the device to move it.

[0020] This utility model has at least the following beneficial effects: The device includes a housing 4, one of whose vertical side walls is designed as an openable cover 8. The openable cover 8 facilitates the operation and maintenance of the data acquisition components inside the housing 4. The openable cover 8 has a support hole, and the cover part at the edge of the support hole extends horizontally outward from the housing 4 to form a support frame 10. A tool box 17 is detachably installed inside the support frame 10. The tool box 17 is partially inserted into the housing 4, which precisely blocks the support hole. This structure integrates the data acquisition device and tool storage function into one, changing the traditional mode of separating the data acquisition device and tool storage. It avoids the need for operators to carry an additional tool bag and solves the problems of tools being easily lost and inconvenient to carry. The top of the housing 4 is equipped with an inverted U-shaped handle 9. The width of the handle 9 is greater than the width of the openable cover 8, and its height is greater than the sum of the axial length of the support hole and the axial length of the support frame 10. This design allows the handle 9 to extend over the openable cover 8 and has sufficient height to avoid the support structure, making it convenient for operators to hold and carry with one or two hands. This solves the problem of traditional devices that require special handling equipment due to the lack of handles, significantly improving the portability of the device. It also allows the openable cover 8 to be stably placed between the handle 9 and the housing 4 after it is opened, preventing the open cover from affecting operation. It also protects the cover during transportation, preventing accidental damage and enhancing the practicality and durability of the device.

[0021] In another technical solution, such as Figure 1 , Figure 2 , Figure 3 As shown, in the portable industrial data acquisition and optimization device, the housing 4 is a cuboid housing. A pair of horizontal and oppositely opening limiting grooves 7 are provided on the outer top wall of the housing 4. The two ends of the limiting grooves 7 are sealed. Horizontal shafts are provided on both sides of the openable cover 8. Rollers 18 located in the limiting grooves 7 are rotatably mounted on the shafts. Vertical clamping blocks 3 are provided on the edges of a pair of side walls of the housing 4. The openable cover 8 is clamped between a pair of clamping blocks 3. Elastic sealing strips are provided on the clamping blocks 3 near the edge of the openable cover 8.

[0022] When the openable cover 8 needs to be opened, first remove the toolbox 17 from the support frame 10, then pull the openable cover 8 away from the box body 4, causing it to rotate around the shaft. Once the openable cover 8 is parallel, push it towards the handle 9, causing the roller 18 to move along the limiting slide groove 7 to the appropriate position. Place the openable cover 8 between the two limiting slide grooves 7 at the top of the box body 4. When the openable cover 8 needs to be closed, perform the reverse operation, finally positioning the openable cover 8 between the two clamping blocks 3. Insert and install the toolbox 17 at the support frame 10. The openable cover 8 moves along the box body 4 via the rollers 18 on both sides of the shaft. The limiting groove 7 on the top wall slides horizontally to open or close, and the roller 18 rotates within the limiting groove 7 to reduce frictional resistance. When the openable cover 8 is inserted between the two clamping blocks 3, the elastic sealing strip is compressed to generate deformation sealing force, making the openable cover 8 fit tightly against the housing 4. The rectangular housing 4 has a regular structure, which facilitates processing and internal component layout. The limiting groove 7 and the roller 18 work together to achieve smooth sliding opening and closing of the openable cover 8, which is labor-saving and precise in positioning. The clamping blocks 3 and the elastic sealing strip combine to form a stable clamping and sealing structure, which can prevent the openable cover 8 from opening arbitrarily and prevent dust and liquid from entering the housing 4, protecting the data acquisition components and improving the protection performance of the device.

[0023] In another technical solution, such as Figure 2 As shown, in the portable industrial data acquisition and optimization device, the clamping block 3 is provided with a horizontal positioning hole. A positioning screw 21 is inserted into the positioning hole through a threaded structure. The positioning screw is located on the side of the openable cover 8 facing away from the inside of the housing 4. When the openable cover 8 is closed and clamped between the clamping blocks 3, the positioning screw 21 is rotated to move it along the positioning hole toward the openable cover 8 until the end of the positioning screw 21 abuts against the back of the openable cover 8 (the side facing away from the inside of the housing 4). The mechanical force of the threaded engagement fixes the openable cover 8 between the clamping blocks 3, preventing the openable cover 8 from opening arbitrarily. To disassemble, the positioning screw 21 is rotated in the opposite direction to disengage it from the openable cover 8, and then the openable cover 8 is rotated away from the housing 4 to open it. Beneficial effects: The positioning screw 21 and the threaded structure of the positioning hole form a mechanical locking mechanism, which can enhance the stability of the openable cover 8 after it is closed, prevent the cover from being opened accidentally due to vibration or external force, improve the sealing and safety of the device, and at the same time, the thread adjustment can adapt to the fastening requirements under different working conditions. It is easy to operate and the fixation is reliable.

[0024] In another technical solution, such as Figure 2 , Figure 3As shown, in the portable industrial data acquisition and optimization device, the toolbox 17 is movably inserted into the support frame 10 and the support hole. The toolbox 17 is provided with a handle 16 at one end outside the box body 4, and is provided with a vertical first limiting plate 15 located outside the support frame 10 and abutting against the support frame. A horizontal second limiting plate is provided at the top of the first limiting plate 15 above the support frame 10. A limiting hole is provided on the second limiting plate. A vertical limiting cylinder 19 is provided below the second limiting plate at the top of the support frame 10. The limiting cylinder 19 is coaxial with the limiting hole. A limiting rod 14 is inserted into the limiting hole and the limiting cylinder 19. To disassemble the toolbox 17, first pull the limiting rod 14 out of the limiting hole and the limiting cylinder 19, and then pull the toolbox 17 out along the support frame 10 and the support hole using the handle 16. To install the toolbox 17, insert the toolbox 17 along the support frame 10 and the support hole using the handle 16 until the first limiting plate 15 abuts against the outside of the support frame 10 for positioning. At the same time, the limiting hole and the limiting cylinder 19 are coaxial and correspond. Then, insert the limiting rod 14 into the limiting hole and the limiting cylinder 19. The handle 16 facilitates the insertion and removal of the toolbox 17. The first limiting plate 15 and the second limiting plate form a double limiting structure to ensure that the toolbox 17 is fixed in position after insertion. The insertion and cooperation of the limiting rod 14 and the limiting cylinder 19 enhances the installation stability of the toolbox 17 and prevents it from loosening or falling off during transportation or use. At the same time, the detachable design facilitates the independent use and maintenance of the toolbox 17, improving the convenience of tool integration and operation.

[0025] In another technical solution, the portable industrial data acquisition and optimization device includes an elastic rubber layer on the inner wall of the limiting cylinder. When the limiting rod is inserted into the limiting cylinder, the rubber layer clamps the limiting rod, preventing the limiting rod 14 from detaching from the limiting cylinder at will.

[0026] In another technical solution, the portable industrial data acquisition and optimization device has an internal thread on the inner wall of the limiting cylinder and an external thread on the outer circumference of the limiting rod. The limiting rod is inserted into the limiting cylinder and connected by the internal and external threads. The limiting cylinder and the limiting rod are positioned by the internal and external thread connection, resulting in a more stable structure.

[0027] In another technical solution, the portable industrial data acquisition and optimization device has anti-slip protrusions on the handle to prevent the operator's hand from slipping when gripping the handle.

[0028] like Figure 1As shown, the portable industrial data acquisition and optimization device of this utility model has various components for data acquisition inside its housing 4. For example, on the side wall opposite to the openable cover 8 inside the housing 4, there are a liquid crystal display screen 6, a programmable controller 11, a terminal block 5, a shock absorber 1, a mounting bracket for the device being acquired 20, a power socket 13, and a power switch 12 arranged in a reasonable manner. The shock absorber 1 is equipped with a data storage device 2. The terminal block 5 is connected to the programmable controller 11, the liquid crystal display screen 6, the data storage device 2, the mounting bracket for the device being acquired 20, and the power switch 12 through cables. The power switch 12 is connected to the power socket 13 through a cable. The working process of this portable industrial data acquisition and optimization device is as follows: The device is connected to an external power source through a power socket 13, and the power switch 12 controls the circuit to supply power to each component. The programmable controller 11, as the central control unit, is connected to components such as the LCD screen 6, data storage 2, and the device mounting bracket 20 through the terminal block 5. During data acquisition, the device being acquired is installed and connected on the device mounting bracket 20. After the device mounting bracket 20 detects industrial field signals (such as equipment operating parameters, sensor data, etc.), it transmits them to the terminal block 5 through a cable. The programmable controller 11 then receives and processes the raw signals, completing operations such as analog-to-digital conversion and protocol parsing. The processed data is transmitted to the data storage 2 through the terminal block 5 for persistent storage. At the same time, the programmable controller 11 sends information such as working status and data results to the LCD screen 6 through the terminal block 5, allowing operators to view and input configuration commands (such as sampling frequency, transmission protocol, etc.) in real time. The shock absorber 1 is installed between the chassis back panel and the data storage 2. Through its elastic structure, it absorbs vibration energy, reduces the impact of mechanical vibration in the industrial environment on the data storage 2 and internal cables, and ensures stable operation of the equipment. The entire process is controlled by the logic of the programmable controller 11, enabling real-time acquisition, processing, storage, and human-machine interaction of industrial data.

[0029] The number of devices and processing scale described herein are for the purpose of simplifying the description of this utility model. Applications, modifications, and variations of this utility model will be readily apparent to those skilled in the art.

[0030] Although the embodiments of this utility model have been disclosed above, they are not limited to the applications listed in the specification and embodiments. They can be applied to various fields suitable for this utility model. For those skilled in the art, other modifications can be easily made. Therefore, without departing from the general concept defined by the claims and their equivalents, this utility model is not limited to the specific details and the illustrations shown and described herein.

Claims

1. A portable industrial data acquisition and optimization device, characterized in that, include: The box has one vertical side wall that is designed as an openable cover. The openable cover has a support hole. The edge of the openable cover extends horizontally outward from the box to form a support frame. A tool box that can be detachably inserted into the box is installed inside the support frame to seal the support hole. The top of the box has an inverted U-shaped handle. The width of the handle is greater than the width of the openable cover, and the height of the handle is greater than the sum of the axial length of the support hole and the axial length of the support frame.

2. The portable industrial data acquisition and optimization device as described in claim 1, characterized in that, The box is a cuboid box. A pair of horizontal, oppositely opening limiting grooves are provided on the outer top wall of the box. The two ends of the limiting grooves are sealed. Horizontal shafts are provided on both sides of the openable cover. Rollers located in the limiting grooves are rotatably mounted on the shafts. Vertical clamping blocks are provided on the edges of a pair of side walls of the box. The openable cover is clamped between the pair of clamping blocks. Elastic sealing strips are provided on the clamping blocks near the edge of the openable cover.

3. The portable industrial data acquisition and optimization device as described in claim 2, characterized in that, The clamping block is provided with a horizontal positioning hole, and a positioning screw is inserted into the positioning hole through a threaded structure. The positioning screw is located on the side of the openable cover that is opposite to the box body.

4. The portable industrial data acquisition and optimization device as described in claim 1, characterized in that, The toolbox is movably inserted into the support frame and the support hole. The toolbox has a handle at one end outside the box and a vertical first limiting plate located outside the support frame and abutting against the support frame. A horizontal second limiting plate is located above the support frame at the top of the first limiting plate. The second limiting plate has a limiting hole. A vertical limiting cylinder is located below the second limiting plate at the top of the support frame. The limiting cylinder is coaxial with the limiting hole. A limiting rod is inserted into the limiting hole and the limiting cylinder.

5. The portable industrial data acquisition and optimization device as described in claim 4, characterized in that, The inner wall of the limiting cylinder is provided with an elastic rubber layer.

6. The portable industrial data acquisition and optimization device as described in claim 4, characterized in that, The inner wall of the limiting cylinder is provided with internal threads, and the outer circumference of the limiting rod is provided with external threads. The limiting rod is inserted into the limiting cylinder and connected by the internal and external threads.

7. The portable industrial data acquisition and optimization device as described in claim 1, characterized in that, The handle is provided with anti-slip protrusions.

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