An integrated cast dual six-phase motor controller housing

Abstract

The utility model relates to six phase motor controller shell technical field especially relates to a kind of integrally cast double six-phase motor controller shell, comprising: shell body, cover, module partition, mounting foot, wire harness hole, cover is provided with two and is respectively installed on the upper and lower sides of shell body;Module partition is matched into shell body and is used to divide into upper and lower layer six-phase control system integration in shell body;Mounting foot is installed in the both sides of shell body and is integrally cast with shell body;Wire harness hole is provided with several in the front and back sides of shell body and front and back sides are mutually symmetrical.The utility model connects by the way of integrally casting of mounting foot and shell body, compared with using bolt to fasten mounting foot to shell, can significantly improve the stress range of shell, improve reliability and service life, can also reduce the development cost of one component, while simplifying mounting foot and shell body installation, will be more in line with the requirement of existing double six-phase motor controller shell.

Description

Technical Field

[0001] This utility model relates to the technical field of six-phase motor controller housings, and in particular to a one-piece cast dual six-phase motor controller housing. Background Technology

[0002] The main function of a six-phase motor controller is to control and manage the operation of a six-phase motor. It utilizes power electronics, microcontroller, and sensor technologies to achieve precise motor control, ensuring efficient operation and stable output.

[0003] Currently, the mounting feet on dual six-phase motor controllers are fastened to the housing by bolts. This method not only involves many installation steps but also has poor reliability. The stress point is limited to the bolts, reducing the stress range of the housing. Dual six-phase motor controllers are much larger and heavier than ordinary three-phase controllers, and have higher requirements for reliability and stability. The bolt-locking method is difficult to meet the requirements of existing dual six-phase motor controller housings.

[0004] Based on the above background, a one-piece cast dual six-phase motor controller housing is proposed to solve the problem. Utility Model Content

[0005] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of this invention may be realized and obtained by means of the structures particularly pointed out in the description and other accompanying drawings.

[0006] The purpose of this utility model is to overcome the above-mentioned shortcomings and provide an integrally cast dual six-phase motor controller housing.

[0007] To achieve the above objectives, the technical solution of this utility model is: an integrally cast dual six-phase motor controller housing, comprising: a housing body, a cover plate, a module partition, mounting feet, and wiring harness holes; two cover plates are provided and are respectively installed on the upper and lower sides of the housing body; the module partition is fitted into the housing body and is used to divide the housing body into upper and lower layers for the integration of a six-phase control system; the mounting feet are installed on both sides of the housing body and are integrally cast with the housing body; several wiring harness holes are provided on the front and rear sides of the housing body and are symmetrical to each other.

[0008] In some embodiments, the mounting feet are provided with mounting holes.

[0009] In some embodiments, there are a total of sixteen wiring harness holes on one side of the housing body, which are divided into four DC output terminals and twelve AC output terminals.

[0010] In some embodiments, the shell shape on the rear side of the shell body is serrated.

[0011] In some embodiments, an inlet and an outlet are respectively provided on both sides of the shell body.

[0012] In some embodiments, the module partition has upper and lower water flow layers, with one side of the upper and lower water flow layers connected to the water inlet and the other side connected to the water outlet.

[0013] In some embodiments, a vent valve mounting hole is provided on one side of the housing body.

[0014] In some embodiments, grounding points are provided on both sides of the shell body.

[0015] In some embodiments, capacitor heat dissipation surface protrusions are installed on the module partition.

[0016] In some embodiments, silicone grease is applied to the heat dissipation surface protrusions of the capacitor.

[0017] By adopting the above technical solution, the beneficial effects of this utility model are as follows: This utility model has cover plates on both the upper and lower sides of the shell body, allowing the shell body to be installed on both sides of the module partition. This facilitates the integration of corresponding installation components for the upper and lower six-phase control systems, improving installation efficiency while reducing design and processing difficulty. Furthermore, the wiring harnesses required for the integration of the six-phase control system can all be concentrated on the wiring harness holes on the same side, greatly saving space and increasing power density. Moreover, the mounting feet are connected to the shell body by integral casting, which significantly improves the shell's stress range, reliability, and service life compared to using bolts to fasten the mounting feet to the shell. It also reduces the development cost of a component and simplifies the installation of the mounting feet to the shell body, better meeting the requirements of existing dual six-phase motor controller shells.

[0018] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and are not intended to limit this disclosure.

[0019] Undoubtedly, such and other objects of this invention will become more apparent after the following detailed description of the preferred embodiments, which are illustrated in various accompanying drawings and illustrations.

[0020] To make the above-mentioned beneficial effects and other objects, features and advantages of this utility model more apparent and understandable, one or more preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0021] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0022] In the accompanying drawings, the same parts use the same reference numerals, and the drawings are schematic and not necessarily drawn to actual scale.

[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one or more embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on such drawings without creative effort.

[0024] Explanation of key figure labels: Figure 1 This is a schematic diagram of the top surface structure of a one-piece cast dual six-phase motor controller housing according to the present invention; Figure 2 This is a schematic diagram of the bottom structure of a one-piece cast dual six-phase motor controller housing according to the present invention; Figure 3 This is a schematic diagram of the internal structure of the top surface of a one-piece cast dual six-phase motor controller housing according to this utility model. Figure 4 This is a right-side structural schematic diagram of the housing of a one-piece cast dual six-phase motor controller according to the present invention. Figure 5 This is a schematic diagram of the internal structure of the bottom surface of a one-piece cast dual six-phase motor controller housing according to this utility model. Figure 6 This is a schematic diagram of the left side of the housing of a one-piece cast dual six-phase motor controller according to the present invention. Figure 7 This is a front view structural diagram of a one-piece cast dual six-phase motor controller housing according to the present invention; Figure 8 This is a front view cross-sectional structural diagram of a one-piece cast dual six-phase motor controller housing according to the present invention.

[0025] Explanation of main attached reference numerals: Shell body-1, Cover plate-2, Module partition-3, Mounting foot-4, Wiring harness hole-5, Mounting hole-6, Water inlet-7, Water outlet-8, Vent valve mounting hole-9, Grounding point-10, Capacitor heat dissipation surface boss-11. Detailed Implementation

[0026] The following detailed description of the embodiments of this utility model, in conjunction with the accompanying drawings, will provide a thorough understanding of how this utility model uses technical means to solve technical problems and achieve technical effects, enabling its implementation. It should be noted that, provided there is no conflict, the various embodiments and features within them can be combined with each other, and all resulting technical solutions are within the protection scope of this utility model.

[0027] Furthermore, numerous specific details are set forth in the following description for illustrative purposes to provide a thorough understanding of the embodiments of this invention. However, it will be apparent to those skilled in the art that this invention may be practiced without the specific details or particular methods described herein.

[0028] Please see Figure 1-8 This utility model provides an integrally cast dual six-phase motor controller housing, including: a housing body 1, a cover plate 2, a module partition 3, mounting feet 4, and wiring harness holes 5. Two cover plates 2 are provided and are respectively installed on the upper and lower sides of the housing body 1. The module partition 3 is inserted into the housing body 1 and is used to integrate the upper and lower six-phase control system inside the housing body 1. The mounting feet 4 are installed on both sides of the housing body 1 and are integrally cast with the housing body 1. Several wiring harness holes 5 are provided on the front and rear sides of the housing body 1 and are symmetrical to each other.

[0029] When in use, by opening the cover plates 2 on both sides of the shell body 1, the module partition 3 can be installed on both sides of the shell body 1, which facilitates the integration of corresponding installation components for the upper and lower six-phase control system, thus improving installation efficiency. Furthermore, the wiring harness required for the integration of the six-phase control system can all be concentrated on the wiring harness hole 5 on the same side, which will greatly save space and increase power density. Moreover, the mounting feet 4 are connected to the shell body 1 by integral casting, which not only facilitates later installation and docking, but also reduces the development cost of a component.

[0030] According to some embodiments of this application, optionally, the mounting foot 4 is provided with a mounting hole 6. The mounting hole 6 facilitates the installation and locking of the housing in the desired area.

[0031] According to some embodiments of this application, optionally, the wiring harness holes 5 on one side of the housing body 1 have a total of sixteen holes, divided into four DC output terminals and twelve AC output terminals. The four DC output terminals and twelve AC output terminals are respectively used to correspond to the four DC copper busbars and twelve AC copper busbars required for the dual six-phase motor, achieving high integration, cost savings, and space saving. Furthermore, markings are provided on the housing body 1 for easier installation; the markings are from left to right: The first set is: U1 V1 W1 X1 Y1 Z1 - + ; The second set is: + - Z1 Y1 X1 W1 V1 U1.

[0032] According to some embodiments of this application, optionally, the shell shape on the rear side of the shell body 1 is serrated. This shape has the effect of saving shell space and improving power density.

[0033] According to some embodiments of this application, optionally, water inlets 7 and outlets 8 are respectively provided on both sides of the shell body 1, and the module partition 3 has upper and lower water flow layers, with one side of the upper and lower water flow layers connected to the water inlet 7 and the other side connected to the water outlet 8. The water supplied into the shell body 1 through the water inlet 7 by the module partition 3 is divided into upper and lower water flow layers, which has the function of cooling the upper and lower six-phase control system integration respectively.

[0034] According to some embodiments of this application, optionally, a vent valve mounting hole 9 is provided on one side of the shell body 1. The vent valve mounting hole 9 facilitates the installation of the vent valve, enables the air inside the shell to be dried, removes heat, and makes it easier to pass the condensation test.

[0035] According to some embodiments of this application, optionally, grounding points 10 are provided on both sides of the housing body 1. The grounding points 10 use dedicated M8 grounding conductive copper screws. The vehicle can choose to ground one side of the grounding point 10 according to the wiring harness layout requirements, or both sides can be grounded, which has the effect of reducing the wiring harness layout requirements of the vehicle.

[0036] According to some embodiments of this application, optionally, a capacitor heat dissipation surface protrusion 11 is installed on the module partition 3. This facilitates capacitor heat dissipation.

[0037] According to some embodiments of this application, optionally, the capacitor heat dissipation surface protrusion 11 is coated with silicone grease. This improves the heat dissipation efficiency of the capacitor while also reducing cost.

[0038] According to some embodiments of this application, optionally, the upper and lower six-phase control system integration integrates two sets of capacitors, four sets of modules, four sets of drive boards, two shielding boards, two control boards, four DC copper busbars, and twelve AC copper busbars into one controller housing, and installs them in a symmetrical arrangement.

[0039] According to some embodiments of this application, optionally, the housing can be used to control two six-phase motors or four three-phase motors.

[0040] It should be understood that the embodiments disclosed herein are not limited to the specific processing steps or materials disclosed herein, but should be extended to equivalent substitutions of such features as understood by those skilled in the art. It should also be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting.

[0041] The term "embodiment" in this specification refers to a specific feature or characteristic described in connection with an embodiment that is included in at least one embodiment of the present invention. Therefore, phrases or "embodiments" appearing in various places throughout the specification do not necessarily refer to the same embodiment.

[0042] Furthermore, the described features or characteristics may be incorporated into one or more embodiments in any other suitable manner. In the above description, specific details, such as thickness, quantity, etc., are provided to provide a comprehensive understanding of embodiments of the present invention. However, those skilled in the art will understand that the present invention can be implemented without the aforementioned one or more specific details or may be implemented using other methods, components, materials, etc.

Claims

1. A one-piece cast dual six-phase motor controller housing, characterized in that, include: Shell body (1); Cover plate (2), which is provided in two and installed on the upper and lower sides of the shell body (1) respectively; The module partition (3) is fitted into the shell body (1) and is used to integrate the upper and lower six-phase control system inside the shell body (1); Mounting feet (4) are mounted on both sides of the shell body (1) and are integrally cast with the shell body (1); The wire harness holes (5) are provided on the front and rear sides of the shell body (1) and are symmetrical to each other.

2. The one-piece cast dual six-phase motor controller housing according to claim 1, characterized in that, Mounting holes (6) are provided on the mounting feet (4).

3. The one-piece cast dual six-phase motor controller housing according to claim 1, characterized in that, There are sixteen wire harness holes (5) on one side of the shell body (1), which are divided into four DC output terminals and twelve AC output terminals.

4. The one-piece cast dual six-phase motor controller housing according to claim 1, characterized in that, The shell body (1) has a serrated shape on the rear side.

5. The one-piece cast dual six-phase motor controller housing according to claim 1, characterized in that, The shell body (1) has an inlet (7) and an outlet (8) on its two sides respectively.

6. The one-piece cast dual six-phase motor controller housing according to claim 5, characterized in that, The module partition (3) has upper and lower water flow layers, with one side of the upper and lower water flow layers connected to the inlet (7) and the other side connected to the outlet (8).

7. The one-piece cast dual six-phase motor controller housing according to claim 1, characterized in that, A vent valve mounting hole (9) is provided on one side of the shell body (1).

8. The one-piece cast dual six-phase motor controller housing according to claim 1, characterized in that, Grounding points (10) are provided on both sides of the shell body (1).

9. The one-piece cast dual six-phase motor controller housing according to claim 1, characterized in that, A capacitor heat dissipation surface boss (11) is installed on the module partition (3).

10. A one-piece cast dual six-phase motor controller housing according to claim 9, characterized in that, Silicon grease is applied to the heat dissipation surface protrusion (11) of the capacitor.

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