Photovoltaic cell module light reflection film pasting device

Abstract

The utility model discloses a photovoltaic cell module light reflection film pasting equipment, including support frame, first mounting plate, second mounting plate and material taking mechanism, the top fixed mounting of first mounting plate has the conveying mechanism, the fixed mounting of second mounting plate has the push mechanism, be provided with the flattening mechanism that flattens and convey of photovoltaic cell module on the conveying mechanism. The conveying mechanism set up can convey the photovoltaic cell module that needs pasting film, and the push mechanism set up can drive material taking mechanism to move up and down, so the automatic material taking of photovoltaic cell module can be completed by material taking mechanism, then material taking mechanism can rotate the feeding of photovoltaic cell module that needs pasting film, and cooperate with push mechanism and place photovoltaic cell module on conveying mechanism top, and when material taking mechanism rotates feeding, can contact with flattening mechanism, make photovoltaic cell module can be accurately placed on conveying mechanism top and convey.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic module processing technology, specifically to a photovoltaic cell module reflective film application device. Background Technology

[0002] Photovoltaic modules, also known as solar panels or solar modules, are the basic units of photovoltaic power generation systems. They consist of multiple photovoltaic cells connected in series or parallel, and can directly convert sunlight into electrical energy.

[0003] A reflective film application device for photovoltaic (PV) modules is a specialized mechanical device used to apply reflective film to the back or edges of PV modules. Reflective film effectively reduces light loss by reflecting unabsorbed light back onto the PV cells, thereby improving the overall power generation efficiency of the module. Existing application equipment consists of an application module and a feeding module. However, if the PV cells shift during feeding, the application position can easily become misaligned, affecting the overall power generation efficiency. Therefore, we propose a reflective film application device for PV modules. Utility Model Content

[0004] The purpose of this invention is to provide a reflective film application device for photovoltaic cell modules to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a photovoltaic cell module reflective film application device, comprising a support frame and a material-grabbing mechanism for adsorbing and feeding photovoltaic cell modules. Two sets of first mounting plates are fixedly installed on the top of the support frame. A conveying mechanism for transporting photovoltaic cell modules is fixedly installed on the top of the first mounting plates. Two sets of second mounting plates are fixedly installed on one side of the conveying mechanism. A pushing mechanism for driving the material-grabbing mechanism to pick up and release materials is fixedly installed on the second mounting plates. A leveling mechanism for leveling and transporting photovoltaic cell modules is provided on the conveying mechanism.

[0006] Furthermore, the conveying mechanism includes a fixed frame, a synchronous pulley, a synchronous belt, and a first drive motor. The fixed frame is configured in two sets and fixedly installed on the top of the first mounting plate. The synchronous pulley is rotatably connected between the two sets of fixed frames. A synchronous belt is provided on the outside of the synchronous pulley. The first drive motor is fixedly installed on one side of the fixed frame, and the output end of the first drive motor is fixedly connected to the synchronous pulley.

[0007] Furthermore, the pushing mechanism includes a support rod, a horizontal plate, a drive cylinder, and a mounting base. The support rod is fixedly installed on the top of the second mounting plate, and the drive cylinder is fixedly installed on the top of the support rod. The output end of the drive cylinder is fixedly connected to the mounting base. Two sets of first limiting sleeves are fixedly installed on the bottom of the horizontal plate. The first limiting sleeves are slidably connected to the inside of the first limiting rods, and the bottom of the first limiting rods is fixedly connected to the mounting base.

[0008] Furthermore, the material handling mechanism includes a second drive motor, a connecting plate, a rotating seat, and a material handling suction cup. The second drive motor is fixedly installed inside the mounting seat, and the output end of the second drive motor is fixedly connected to the connecting plate. The rotating seat is rotatably installed on the connecting plate, and the material handling suction cup is fixedly installed inside the rotating seat.

[0009] Furthermore, the leveling mechanism includes a second limiting sleeve, a second limiting rod, a leveling plate, a threaded sleeve, and a threaded rod. Two sets of second limiting sleeves are fixedly installed on the fixed frame. The second limiting rod is slidably connected inside the second limiting sleeve. A leveling plate is fixedly installed on one side of the second limiting rod. A threaded sleeve is fixedly installed on the fixed frame. A threaded rod is threadedly connected inside the threaded sleeve. One end of the threaded rod is rotatably connected to the leveling plate, and the other end of the threaded rod is fixedly connected to a knob.

[0010] Furthermore, a cushioning pad made of rubber material is fixedly installed on one side of the flat plate.

[0011] Compared with the prior art, the present invention has the following advantages: The conveying mechanism of the present invention can convey the photovoltaic cell modules that need to be coated, and the pushing mechanism can drive the picking mechanism to move up and down. In this way, the picking mechanism can automatically pick up the photovoltaic cell modules. Then, the picking mechanism can rotate and feed the photovoltaic cell modules that need to be coated, and cooperate with the pushing mechanism to place the photovoltaic cell modules above the conveying mechanism. When the picking mechanism rotates and feeds, it can contact the leveling mechanism, so that the photovoltaic cell modules can be accurately placed above the conveying mechanism for conveying. The leveling mechanism can be adjusted in the left and right position, so that photovoltaic cell modules of different specifications can be leveled. Attached Figure Description

[0012] Figure 1 This is a first perspective structural diagram of the present invention;

[0013] Figure 2 This is a second perspective view of the structure of this utility model;

[0014] Figure 3 This is a three-dimensional view of the connection structure between the pushing mechanism and the picking mechanism of this utility model.

[0015] In the diagram: 1. Support frame; 2. First mounting plate; 3. Conveying mechanism; 4. Second mounting plate; 5. Pushing mechanism; 6. Material picking mechanism; 7. Leveling mechanism; 8. Fixing frame; 9. Synchronous pulley; 10. Synchronous belt; 11. First drive motor; 12. Support rod; 13. Horizontal plate; 14. Drive cylinder; 15. Mounting seat; 16. First limiting sleeve; 17. First limiting rod; 18. Second drive motor; 19. Connecting plate; 20. Rotary seat; 21. Material picking suction cup; 22. Second limiting sleeve; 23. Second limiting rod; 24. Leveling plate; 25. Threaded sleeve; 26. Threaded rod; 27. Knob. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figures 1-3 This utility model provides a technical solution: a photovoltaic cell module reflective film application device, including a support frame 1 and a material-grabbing mechanism 6 for adsorbing and feeding photovoltaic cell modules. Two sets of first mounting plates 2 are fixedly installed on the top of the support frame 1. A conveying mechanism 3 for conveying photovoltaic cell modules is fixedly installed on the top of the first mounting plates 2. Two sets of second mounting plates 4 are fixedly installed on one side of the conveying mechanism 3. A pushing mechanism 5 for driving the material-grabbing mechanism 6 to pick up and put down materials is fixedly installed on the second mounting plates 4. A leveling mechanism 7 for leveling and conveying photovoltaic cell modules is provided on the conveying mechanism 3.

[0018] The conveying mechanism 3 transports the photovoltaic modules that need to be coated, while the pushing mechanism 5 drives the picking mechanism 6 to move up and down. This allows the picking mechanism 6 to automatically pick up the photovoltaic modules. The picking mechanism 6 then rotates and feeds the photovoltaic modules that need to be coated, and works with the pushing mechanism 5 to place the photovoltaic modules above the conveying mechanism 3. When the picking mechanism 6 rotates and feeds, it can contact the leveling mechanism 7, so that the photovoltaic modules can be accurately placed above the conveying mechanism 3 for transport. The leveling mechanism 7 can be adjusted to the left and right, so that photovoltaic modules of different specifications can be leveled.

[0019] Please see Figure 1 and Figure 2The conveying mechanism 3 includes a fixed frame 8, a synchronous pulley 9, a synchronous belt 10, and a first drive motor 11. The fixed frame 8 is configured in two sets and fixedly installed on the top of the first mounting plate 2. The synchronous pulley 9 is rotatably connected between the two sets of fixed frames 8. The synchronous belt 10 is provided on the outside of the synchronous pulley 9. The first drive motor 11 is fixedly installed on one side of the fixed frame 8, and the output end of the first drive motor 11 is fixedly connected to the synchronous pulley 9.

[0020] After the photovoltaic cell module is placed on the synchronous belt 10, the first drive motor 11 drives the synchronous belt pulley 9 to rotate, and then the synchronous belt pulley 9 can drive the synchronous belt 10 to rotate, which can then move the photovoltaic cell module forward to apply the film.

[0021] Please see Figure 1 , Figure 2 and Figure 3 The pushing mechanism 5 includes a support rod 12, a horizontal plate 13, a driving cylinder 14, and a mounting base 15. The support rod 12 is fixedly installed on the top of the second mounting plate 4, and the driving cylinder 14 is fixedly installed on the top of the support rod 12. The output end of the driving cylinder 14 is fixedly connected to the mounting base 15. Two sets of first limiting sleeves 16 are fixedly installed on the bottom of the horizontal plate 13. The first limiting sleeve 16 is slidably connected to the inside of the first limiting rod 17, and the bottom of the first limiting rod 17 is fixedly connected to the mounting base 15.

[0022] When the material handling mechanism 6 needs to be moved up and down to pick up and unload materials, the drive cylinder 14 operates, which drives the mounting base 15 and the material handling mechanism 6 installed on the mounting base 15 to move up and down. This completes the automatic material handling and unloading process of the photovoltaic cell module. When the mounting base 15 moves up and down, it can be limited by the first limit sleeve 16 and the first limit rod 17 to prevent the mounting base 15 from deviating when it moves.

[0023] Please see Figure 1 , Figure 2 and Figure 3 The material handling mechanism 6 includes a second drive motor 18, a connecting plate 19, a rotating seat 20, and a material handling suction cup 21. The second drive motor 18 is fixedly installed inside the mounting base 15. The output end of the second drive motor 18 is fixedly connected to the connecting plate 19. The rotating seat 20 is rotatably installed on the connecting plate 19. The material handling suction cup 21 is fixedly installed inside the rotating seat 20.

[0024] When the pushing mechanism 5 drives the picking mechanism 6 to descend, the picking suction cup 21 contacts the photovoltaic cell module. Then the picking suction cup 21 can pick up the photovoltaic cell module. Subsequently, the second drive motor 18 operates, which can drive the connecting plate 19 and the picking suction cup 21 to rotate above the conveying mechanism 3. Then the picking suction cup 21 breaks the vacuum, thus completing the automatic unloading of the photovoltaic cell module.

[0025] Please see Figure 1 , Figure 2 and Figure 3 The leveling mechanism 7 includes a second limiting sleeve 22, a second limiting rod 23, a leveling plate 24, a threaded sleeve 25, and a threaded rod 26. Two sets of second limiting sleeves 22 are fixedly installed on the fixing frame 8. The second limiting rod 23 is slidably connected inside the second limiting sleeve 22. The leveling plate 24 is fixedly installed on one side of the second limiting rod 23. The threaded sleeve 25 is fixedly installed on the fixing frame 8. The threaded rod 26 is threadedly connected inside the threaded sleeve 25. One end of the threaded rod 26 is rotatably connected to the leveling plate 24, and the other end of the threaded rod 26 is fixedly connected to a knob 27.

[0026] When the suction cup 21 rotates above the conveying mechanism 3, the photovoltaic cell module picked up below the suction cup 21 will first contact the flat plate 24. The suction cup 21 and the rotating seat 20 are rotatably connected to the connecting plate 19. This allows the photovoltaic cell module to be leveled by the obstruction of the flat plate 24. When the position of the flat plate 24 needs to be adjusted, the knob 27 is rotated to move the threaded rod 26 along the inside of the threaded sleeve 25. This allows the position of the flat plate 24 to be adjusted. When the flat plate 24 is adjusted, it can be limited by the second limiting sleeve 22 and the second limiting rod 23 to prevent the flat plate 24 from shifting during the adjustment.

[0027] Please see Figure 1 and Figure 2 A buffer pad made of rubber material is fixedly installed on one side of the flat plate 24. The buffer pad on one side of the flat plate 24 can prevent damage when the photovoltaic cell module comes into contact with the flat plate 24 for leveling.

[0028] In use, the conveying mechanism 3 first transports the photovoltaic modules that need to be coated, while the pushing mechanism 5 drives the picking mechanism 6 to move up and down. This allows the picking mechanism 6 to automatically pick up the photovoltaic modules. The picking mechanism 6 then rotates and feeds the photovoltaic modules that need to be coated, working in conjunction with the pushing mechanism 5 to place the photovoltaic modules above the conveying mechanism 3. During the rotation of the picking mechanism 6, it contacts the leveling mechanism 7, ensuring that the photovoltaic modules are accurately placed above the conveying mechanism 3 for transport. The leveling mechanism 7 moves left and right... The position is adjustable, allowing for the leveling of photovoltaic modules of different specifications. After the photovoltaic modules are placed above the synchronous belt 10, the first drive motor 11 drives the synchronous pulley 9 to rotate, which in turn drives the synchronous belt 10 to rotate. This allows the photovoltaic modules to move forward for film application. When the material-picking mechanism 6 needs to move up and down to pick up and unload materials, the drive cylinder 14 operates, driving the mounting base 15 and the material-picking mechanism 6 mounted on it to move up and down. This completes the automatic material picking and unloading process of the photovoltaic modules. During movement, the first limiting sleeve 16 and the first limiting rod 17 can be used to limit the movement and prevent the mounting base 15 from shifting. When the pushing mechanism 5 drives the picking mechanism 6 to descend, the picking suction cup 21 contacts the photovoltaic cell module, and then the picking suction cup 21 can pick up the photovoltaic cell module. Then the second drive motor 18 operates, which can drive the connecting plate 19 and the picking suction cup 21 to rotate above the conveying mechanism 3. Then the picking suction cup 21 breaks the vacuum, thus completing the automatic unloading of the photovoltaic cell module. When the picking suction cup 21 rotates above the conveying mechanism 3... Afterwards, the photovoltaic cell module picked up by the suction cup 21 will first come into contact with the flat plate 24. The suction cup 21 and the rotating seat 20 are rotatably connected to the connecting plate 19. This allows the photovoltaic cell module to be leveled by the obstruction of the flat plate 24. When the position of the flat plate 24 needs to be adjusted, the knob 27 is rotated to move the threaded rod 26 along the inside of the threaded sleeve 25. This allows the position of the flat plate 24 to be adjusted. When the flat plate 24 is adjusted, it can be limited by the second limiting sleeve 22 and the second limiting rod 23 to prevent the flat plate 24 from shifting during the adjustment.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic cell assembly reflective film pasting equipment, comprising a support frame (1) and a material taking mechanism (6) for photovoltaic cell assembly adsorption feeding, two groups of first mounting plates (2) are fixedly installed on the top of the support frame (1), a conveying mechanism (3) for photovoltaic cell assembly conveying is fixedly installed on the top of the first mounting plate (2), characterized in that: Two sets of second mounting plates (4) are fixedly installed on one side of the conveying mechanism (3). A pushing mechanism (5) for driving the material picking mechanism (6) to pick up and put out materials is fixedly installed on the second mounting plate (4). A leveling mechanism (7) for leveling and conveying photovoltaic cell modules is provided on the conveying mechanism (3).

2. The photovoltaic cell module reflective film pasting apparatus according to claim 1, wherein: The conveying mechanism (3) includes a fixed frame (8), a synchronous pulley (9), a synchronous belt (10), and a first drive motor (11). The fixed frame (8) is configured in two sets and fixedly installed on the top of the first mounting plate (2). The two sets of fixed frames (8) are rotatably connected to the synchronous pulley (9). The synchronous belt (10) is provided on the outside of the synchronous pulley (9). The first drive motor (11) is fixedly installed on one side of the fixed frame (8). The output end of the first drive motor (11) is fixedly connected to the synchronous pulley (9).

3. The photovoltaic cell module reflective film pasting apparatus according to claim 2, wherein: The pushing mechanism (5) includes a support rod (12), a horizontal plate (13), a driving cylinder (14), and a mounting base (15). The support rod (12) is fixedly installed on the top of the second mounting plate (4). The driving cylinder (14) is fixedly installed on the top of the support rod (12). The output end of the driving cylinder (14) is fixedly connected to the mounting base (15). Two sets of first limiting sleeves (16) are fixedly installed on the bottom of the horizontal plate (13). The first limiting sleeve (16) is slidably connected to the inside of the first limiting rod (17). The bottom of the first limiting rod (17) is fixedly connected to the mounting base (15).

4. The photovoltaic cell module reflective film pasting apparatus according to claim 3, wherein: The material handling mechanism (6) includes a second drive motor (18), a connecting plate (19), a rotating seat (20), and a material handling suction cup (21). The second drive motor (18) is fixedly installed inside the mounting base (15). The output end of the second drive motor (18) is fixedly connected to the connecting plate (19). The rotating seat (20) is rotatably installed on the connecting plate (19). The material handling suction cup (21) is fixedly installed inside the rotating seat (20).

5. The photovoltaic cell module anti-reflective film pasting apparatus according to claim 4, wherein: The leveling mechanism (7) includes a second limiting sleeve (22), a second limiting rod (23), a leveling plate (24), a threaded sleeve (25), and a threaded rod (26). Two sets of second limiting sleeves (22) are fixedly installed on the fixing frame (8). The second limiting rod (23) is slidably connected inside the second limiting sleeve (22). The leveling plate (24) is fixedly installed on one side of the second limiting rod (23). The threaded sleeve (25) is fixedly installed on the fixing frame (8). The threaded rod (26) is threadedly connected inside the threaded sleeve (25). One end of the threaded rod (26) is rotatably connected to the leveling plate (24). The other end of the threaded rod (26) is fixedly connected to a knob (27).

6. The photovoltaic cell module anti-reflective film pasting apparatus according to claim 5, wherein: A buffer pad made of rubber material is fixedly installed on one side of the flat plate (24).

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