A device for freezing and deboning a beef neck shoulder

Abstract

The utility model discloses a kind of neck shoulder meat of cattle frozen boneless segmentation device, including segmentation machine and tool, the tool is installed in the inside of segmentation machine, the inside of tool is set as hollow, the surface of segmentation machine is provided with conveyor belt, the inside of tool is equipped with the heating assembly for heating tool surface, the outside of segmentation machine is equipped with the cleaning assembly for tool cleaning, the cleaning assembly extends to the inside of segmentation machine, the utility model is heated by heating assembly, tool, can effectively reduce the resistance when cutting frozen meat, cutting efficiency has been greatly improved, the damage degree that blade is received in cutting process is significantly reduced, practically solve the high resistance, low efficiency, short life etc. Problem that traditional cutting tool exists when facing frozen meat, bring more efficient, more economical solution for neck shoulder meat of cattle frozen boneless segmentation operation.

Description

Technical Field

[0001] This utility model relates to the technical field of frozen deboning and cutting devices, specifically a frozen deboning and cutting device for beef neck and shoulder meat. Background Technology

[0002] In the modern food processing industry, the handling of frozen meat is a crucial step. Frozen meat holds a significant market share due to its ability to extend shelf life and maintain freshness. However, the hard texture of frozen meat at low temperatures presents numerous challenges for cutting.

[0003] Traditional cutting tools have many drawbacks when dealing with frozen meat. Due to the high hardness of the meat, ordinary blades encounter great resistance when cutting frozen meat, requiring operators to expend a lot of physical strength and resulting in low cutting efficiency. At the same time, this high resistance also easily leads to accelerated blade wear, causing the blade to become chipped or broken, greatly shortening the lifespan of the blade and increasing operating costs. Therefore, we need to propose a frozen deboning and cutting device for beef neck and shoulder meat. Utility Model Content

[0004] The purpose of this invention is to provide a frozen deboning and cutting device for beef neck and shoulder meat to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a frozen deboning and cutting device for beef neck and shoulder meat, comprising a cutting machine and a cutting tool, wherein the cutting tool is installed inside the cutting machine and the inside of the cutting tool is hollow, and a conveyor belt is provided on the surface of the cutting machine;

[0006] The tool is equipped with a heating component for heating the tool surface.

[0007] The divider is externally equipped with a cleaning assembly for cleaning the cutting tools, the cleaning assembly extending into the interior of the divider;

[0008] The surface of the dividing machine is equipped with a cleaning assembly for cleaning the surface of the conveyor belt, one end of which extends to the outside of the dividing machine.

[0009] Preferably, the heating assembly includes an electromagnetic induction heating coil, which is disposed in the hollow part inside the tool, and a temperature sensor is disposed on the surface of the tool.

[0010] Preferably, the cleaning assembly includes a fixing plate, a water tank, a water pump, and a first water pipe. A hollow plate is horizontally arranged inside the dividing machine. A portion of the back of the blade is embedded inside the hollow plate. Except for the area accommodating the back of the blade, the front and rear areas of the hollow plate are hollow. The water tank and the water pump are both installed outside the dividing machine through the fixing plate. The pump's suction end is connected to the water tank, and the pump's outlet end is connected to the first water pipe.

[0011] Preferably, the end of the first water pipe away from the water pump extends into the hollow area in front of and behind the hollow plate. The bottom of the hollow plate is located at the bottom of the hollow area on both sides. Near the cutter, several oblique first spray heads are provided. The spray direction of the first spray heads is vertically oblique towards the surface of the cutter. The conveyor belt on the surface of the dividing machine is provided with a first baffle and a second baffle on both sides. The interior of the first baffle is hollow. A second water pipe is connected to the middle of the first water pipe. The second water pipe communicates with the hollow interior of the first baffle. A second spray head is provided on the inner wall of the first baffle near the cutter, which is obliquely downward.

[0012] Preferably, the cleaning assembly includes a movable brush rod, an electric slide table, and connecting columns. The electric slide table is respectively disposed on the outer side of the front and rear ends of the dividing machine. The connecting columns are all mounted on the sliders of the electric slide table. The front and rear ends of the movable brush rod are connected to the connecting columns. The brush head of the movable brush rod is in contact with the surface of the conveyor belt.

[0013] Preferably, the surface of the dividing machine is provided with a driving assembly, which includes a hydraulic cylinder. The hydraulic cylinder is symmetrically installed on the top of the first baffle and the second baffle. Both sides of the hollow plate are respectively connected to the hydraulic cylinder, and the hollow plate can drive the cutter to move up and down for cutting under the driving action of the hydraulic cylinder.

[0014] Preferably, a pressure sensor is provided on the surface of the blade, a controller is provided on the top of the hollow plate, the controller is electrically connected to the pressure sensor, a rectangular groove is provided at the bottom of the second baffle, a collection box is embedded inside the rectangular groove, a filter screen is installed on the surface of the collection box, and the bottom of the collection box extends to the bottom of the dividing machine.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This utility model, through the heating component, can effectively reduce the resistance when cutting frozen meat after the blade is heated, greatly improving the cutting efficiency and significantly reducing the damage to the blade during the cutting process. It effectively solves the problems of high resistance, low efficiency, and short lifespan of traditional cutting blades when dealing with frozen meat, and brings a more efficient and economical solution to the frozen deboning and cutting of beef neck and shoulder meat.

[0017] 2. This utility model effectively removes meat scraps, fat and other impurities left over from cutting frozen meat by combining the cleaning component and the sweeping component, keeping the blade clean and sharp, ensuring that the blade is always in good cutting condition, thereby improving cutting efficiency and quality. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the cleaning component structure of this utility model;

[0020] Figure 3 This is a top view of the dividing machine of this utility model;

[0021] Figure 4 This is a cross-sectional view of the cutting tool of this utility model.

[0022] In the diagram: 1. Divider; 2. Cutting tool; 3. Conveyor belt; 4. Electromagnetic induction heating coil; 5. Temperature sensor; 6. Fixing plate; 7. Water tank; 8. Water pump; 9. First water pipe; 10. Hollow plate; 11. First baffle; 12. Second baffle; 13. Second water pipe; 14. Second spray head; 15. First spray head; 16. Moving brush rod; 17. Electric slide table; 18. Connecting column; 19. Hydraulic cylinder; 20. Pressure sensor; 21. Rectangular trough; 22. Filter screen; 23. Controller; 24. Collection box. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-4 This utility model provides a technical solution: a frozen deboning and cutting device for beef neck and shoulder meat, including a cutting machine 1 and a cutting tool 2. The cutting tool 2 is installed inside the cutting machine 1 and the inside of the cutting tool 2 is hollow. A conveyor belt 3 is provided on the surface of the cutting machine 1. The cutting machine 1 is the main frame of the entire equipment, bearing and supporting all other components, and providing a working platform for material cutting. The cutting tool 2 is used to cut frozen beef. The conveyor belt 3 transports the material to be cut, moving it to the bottom of the cutting tool 2 at a certain speed and direction to achieve continuous cutting.

[0025] The blade 2 is equipped with a heating component for heating its surface. The heating component includes an electromagnetic induction heating coil 4, which is located in the hollow part of the blade 2. A temperature sensor 5 is installed on the surface of the blade 2. When an alternating current is passed through the electromagnetic induction heating coil 4, an alternating magnetic field is generated, which induces a current inside the blade 2. Since the blade 2 itself has resistance, the current generates heat through the resistance, thus heating the blade 2. Frozen meat is hard and requires a lot of force to cut. Heating the blade 2 can raise the temperature of the part of the blade 2 that is in contact with the frozen meat, causing the ice layer on the surface of the frozen meat to melt quickly and forming a thin water film between the blade 2 and the frozen meat, which acts as a lubricant, thereby reducing cutting resistance, reducing material adhesion, and improving cutting effect. The temperature sensor 5 uses a heat-sensitive element to convert the temperature change of the blade 2 surface into an electrical signal, which is transmitted to the controller 23 for precise control of the heating process.

[0026] The external part of the dividing machine 1 is equipped with a cleaning assembly for cleaning the blades 2. The cleaning assembly extends into the interior of the dividing machine 1 and includes a fixing plate 6, a water tank 7, a water pump 8, and a first water pipe 9. The fixing plate 6 fixes the water tank 7 and the water pump 8 to ensure the stability of the cleaning assembly. The water tank 7 serves as a storage container for the cleaning liquid and provides water to the water pump 8 to ensure the continuous cleaning operation. The water pump 8 draws in the cleaning liquid from the water tank 7 and pushes the water to the first water pipe 9 through pressure, and then delivers it to the hollow plate 10 and the first baffle 11. The hollow plate 10 is arranged horizontally inside the dividing machine 1. A part of the blade back of the blade 2 is embedded inside the hollow plate 10. Except for the area that accommodates the blade back of the blade 2, the front and rear areas of the hollow plate 10 are hollow. The water tank 7 and the water pump 8 are both installed on the outside of the dividing machine 1 through the fixing plate 6. The water pump 8's suction end is connected to the water tank 7, and the water pump 8's outlet end is connected to the first water pipe 9. When it is necessary to clean the knife 2, the water pump 8 is started. The water pump 8 starts working and draws out the cleaning liquid from the water tank 7 and delivers it through the first water pipe 9. One end of the first water pipe 9 is connected to the water pump 8.

[0027] The end of the first water pipe 9 furthest from the water pump 8 extends into the hollow areas before and after the hollow plate 10. The bottom of the hollow plate 10 is located at the bottom of the hollow areas on both sides. Near the cutter 2, several oblique first spray heads 15 are provided. The spray direction of the first spray heads 15 is vertically oblique towards the surface of the cutter 2. The conveyor belt 3 on the surface of the dividing machine 1 is provided with a first baffle 11 and a second baffle 12 on both sides. The interior of the first baffle 11 is hollow. The middle of the first water pipe 9 is connected to a second water pipe 13. The water pipe 13 is hollowly connected to the interior of the first baffle 11. A second spray head 14 is provided on the inner wall of the first baffle 11 near the knife 2. The other end of the first water pipe 9 extends into the hollow areas in front of and behind the hollow plate 10. Except for the area that accommodates the back of the knife 2, the front and rear areas of the hollow plate 10 are hollow. After the clean water transported by the first water pipe 9 enters the hollow areas in front of and behind the hollow plate 10, it is sprayed out from several oblique first spray heads 15 located at the bottom of the hollow plate 10 near the knife 2 in the hollow areas on both sides. The first spray head 15 sprays water vertically and obliquely towards the surface of the blade 2. This allows the cleaning water to impact the surface of the blade 2 at a certain angle, washing away dirt, meat scraps, and other impurities. The middle of the first water pipe 9 is connected to the second water pipe 13, which is connected to the hollow interior of the first baffle 11. The interior of the first baffle 11 is hollow, and a second spray head 14 is installed on the inner wall of the side near the blade 2, which is horizontally and obliquely downward. The cleaning water diverted from the first water pipe 9 enters the hollow interior of the first baffle 11 through the second water pipe 13, and then sprays out from the second spray head 14, obliquely rinsing the surface of the conveyor belt 3 near the blade 2. This washes away any remaining meat scraps, juices, and other impurities on the conveyor belt 3, preventing them from accumulating at the edge of the conveyor belt 3 and affecting its normal operation and hygiene.

[0028] A cleaning assembly for cleaning the surface of the conveyor belt 3 is installed on the surface of the dividing machine 1. One end of the cleaning assembly extends to the outside of the dividing machine 1. The cleaning assembly includes a movable brush rod 16, an electric slide table 17, and connecting columns 18. The electric slide table 17 is respectively located on the outer sides of the front and rear ends of the dividing machine 1. The connecting columns 18 are all mounted on the sliders of the electric slide table 17. The front and rear ends of the movable brush rod 16 are connected to the connecting columns 18. The brush head of the movable brush rod 16 is in contact with the surface of the conveyor belt 3. Driven by the electric slide table 17 and the connecting column 18, the slide table moves along the length of the conveyor belt 3. Through the friction between the brush bristles and the surface of the conveyor belt 3, the residual material is swept away. The electric slide table 17 is started, causing the slider to make linear reciprocating motion on the guide rail, thereby driving the connecting column 18 and the movable brush rod 16 installed on the slider to move. One end of the connecting column 18 is fixedly connected to the slider of the electric slide table 17, and the other end is connected to the movable brush rod 16, transmitting the motion of the electric slide table 17 to the movable brush rod 16, so that the movable brush rod 16 can follow the slider.

[0029] The surface of the dividing machine 1 is provided with a driving assembly, which includes a hydraulic cylinder 19. The hydraulic cylinder 19 is symmetrically installed on the top of the first baffle 11 and the second baffle 12. Both sides of the hollow plate 10 are connected to the hydraulic cylinder 19. Under the driving action of the hydraulic cylinder 19, the hollow plate 10 can drive the cutter 2 to move up and down to cut. The hydraulic cylinder 19 drives the piston to reciprocate in the cylinder body through the pressure of hydraulic oil. The movement of the piston drives the piston rod connected to the hollow plate 10 to extend and retract. Under the drive of the hydraulic cylinder 19, the cutter 2 moves up and down with the hollow plate 10 to cut the material on the conveyor belt 3. At the same time, the conveyor belt 3 transports the material to be cut, so that it moves to the bottom of the cutter 2 at a certain speed and direction to achieve continuous dividing.

[0030] A pressure sensor 20 is installed on the surface of the cutting tool 2, and a controller 23 is installed on the top of the hollow plate 10. The controller 23 receives the signal from the pressure sensor 20 and controls the heating components, hydraulic cylinder 19, and other components to achieve automated operation of the equipment. The controller 23 is electrically connected to the pressure sensor 20. The pressure sensor 20 uses a pressure-sensitive element to convert the pressure on the cutting tool 2 into an electrical signal, which is transmitted to the controller 23 so that the cutting parameters can be adjusted according to the pressure. A rectangular groove 21 is opened at the bottom of the second baffle 12. The interior of the rectangular groove 21... A collection box 24 is embedded, and a rectangular groove 21 serves as the embedding groove for the collection box 24, allowing the collection box 24 to be stably installed at the bottom of the second baffle 12. It collects sewage and material residue flowing down from the cutter 2 and the conveyor belt 3. A filter screen 22 is installed on the surface of the collection box 24. The filter screen 22 utilizes its small aperture structure to allow liquid to pass through the filter screen 22 into the collection box 24, while solid material residue is intercepted on the surface of the filter screen 22, achieving solid-liquid separation. The bottom of the collection box 24 extends to the bottom of the divider 1, and the collection box 24 is installed at the bottom for easy disassembly.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A frozen deboning and cutting device for beef neck and shoulder meat, comprising a cutting machine (1) and a cutting tool (2), characterized in that: The cutting tool (2) is installed inside the dividing machine (1), the inside of the cutting tool (2) is hollow, and the surface of the dividing machine (1) is provided with a conveyor belt (3). The tool (2) is equipped with a heating component for heating the surface of the tool (2); The external part of the dividing machine (1) is equipped with a cleaning assembly for cleaning the cutting tool (2), and the cleaning assembly extends into the interior of the dividing machine (1); The surface of the dividing machine (1) is equipped with a cleaning assembly for cleaning the surface of the conveyor belt (3), one end of which extends to the outside of the dividing machine (1).

2. The freezing and deboning device for beef neck and shoulder meat according to claim 1, characterized in that: The heating assembly includes an electromagnetic induction heating coil (4), which is disposed in the hollow part inside the tool (2), and a temperature sensor (5) is disposed on the surface of the tool (2).

3. The freezing and deboning device for beef neck and shoulder meat according to claim 1, characterized in that: The cleaning components include a fixing plate (6), a water tank (7), a water pump (8), and a first water pipe (9). A hollow plate (10) is horizontally arranged inside the dividing machine (1). A part of the back of the blade (2) is embedded inside the hollow plate (10). Except for the area that accommodates the back of the blade (2), the front and rear areas of the hollow plate (10) are hollow. The water tank (7) and the water pump (8) are both installed outside the dividing machine (1) through the fixing plate (6). The water pump (8) is connected to the water tank (7) at the pump end and to the first water pipe (9) at the outlet end.

4. The freezing and deboning device for beef neck and shoulder meat according to claim 3, characterized in that: The first water pipe (9) extends away from the water pump (8) to the hollow area in front of and behind the hollow plate (10). The bottom of the hollow plate (10) is located at the bottom of the hollow area on both sides. Several oblique first spray heads (15) are provided near the cutter (2). The spray direction of the first spray head (15) is vertically oblique to the surface of the cutter (2). The conveyor belt 3 (3) on the surface of the dividing machine (1) is provided with a first baffle (11) and a second baffle (12) on both sides. The interior of the first baffle (11) is hollow. The middle part of the first water pipe (9) is connected to a second water pipe (13). The second water pipe (13) is connected to the hollow interior of the first baffle (11). The inner wall of the first baffle (11) near the cutter (2) is provided with a second spray head (14) that is obliquely downward.

5. The freezing and deboning device for beef neck and shoulder meat according to claim 1, characterized in that: The cleaning assembly includes a movable brush rod (16), an electric slide table (17), and a connecting column (18). The electric slide table (17) is respectively located on the outer side of the front and rear ends of the dividing machine (1). The connecting column (18) is installed on the slider of the electric slide table (17). The front and rear ends of the movable brush rod (16) are connected to the connecting column (18). The brush head of the movable brush rod (16) is in contact with the surface of the conveyor belt 3 (3).

6. The frozen deboning and cutting device for beef neck and shoulder meat according to claim 3, characterized in that: The surface of the dividing machine (1) is provided with a driving component, which includes a hydraulic cylinder (19). The hydraulic cylinder (19) is symmetrically installed on the top of the first baffle (11) and the second baffle (12). The two sides of the hollow plate (10) are respectively connected to the hydraulic cylinder (19), and the hollow plate (10) can drive the cutter (2) to move up and down for cutting under the driving action of the hydraulic cylinder (19).

7. The frozen deboning and cutting device for beef neck and shoulder meat according to claim 6, characterized in that: A pressure sensor (20) is provided on the surface of the cutting tool (2), and a controller (23) is provided on the top of the hollow plate (10). The controller (23) is electrically connected to the pressure sensor (20). A rectangular groove (21) is provided at the bottom of the second baffle (12). A collection box (24) is embedded inside the rectangular groove (21). A filter screen (22) is installed on the surface of the collection box (24). The bottom of the collection box (24) extends to the bottom of the dividing machine (1).

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