A bamboo defibrillation roller device with self-cleaning mechanism
By installing a self-cleaning mechanism on the bamboo loosening roller device, and using a position adjusting screw and a sliding adjusting seat to automatically adjust the cleaning execution block, the problems of high labor intensity and incomplete cleaning caused by manual cleaning are solved, thus achieving automated cleaning and improved production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DEXING DECHANG BAMBOO TECH CO LTD
- Filing Date
- 2025-08-29
- Publication Date
- 2026-07-24
AI Technical Summary
The existing bamboo loosening roller device requires manual operation during the cleaning process, which is labor-intensive, does not clean thoroughly, and is prone to damaging the roller surface, thus interrupting the production process.
A bamboo loosening roller device with a self-cleaning mechanism was designed. By installing a cleaning mechanism on the surface of the loosening roller body, the cleaning execution block is driven by the position adjustment screw and the sliding adjustment seat to achieve automated cleaning. The operator can adjust the cleaning interval by manually rotating the adjustment handwheel.
It achieves automated cleaning without downtime, reduces labor intensity, ensures thorough cleaning, adapts to the needs of multi-batch production, and improves production efficiency and equipment stability.
Smart Images

Figure CN224544844U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bamboo processing technology, specifically to a bamboo loosening roller device with a self-cleaning mechanism. Background Technology
[0002] Bamboo, as a renewable, high-strength, and low-pollution natural biomass material, is widely used in furniture manufacturing, panel processing, textile fibers (bamboo fiber fabrics), and papermaking. In the deep processing of bamboo, "bamboo debonding" is one of the core pre-treatment steps. Its core function is to use debonding rollers to break down and separate blocky and sheet-like bamboo materials (such as bamboo segments and strips) into uniform bamboo fiber bundles or thin bamboo strips, providing qualified raw materials for subsequent processes such as bamboo fiber composite board pressing, bamboo weaving material forming, and bamboo fiber spinning. Therefore, the operational stability and debonding quality of the debonding roller device directly determine the quality of downstream bamboo products. Although existing technologies meet users' needs to a certain extent, they still have certain shortcomings during use. Specifically, the manual cleaning mode has significant limitations, requiring operators to manually clean the surface of the loosening roller with brushes and scrapers after the machine is stopped. This is not only labor-intensive, but also results in incomplete cleaning (residues in the gaps between roller teeth and fine lines are difficult to remove), easy damage to the surface of the loosening roller (scrapers may scratch the roller teeth or roller surface coating, which will aggravate the adhesion of residues), and interruption of the production process. Based on this, this utility model designs a bamboo loosening roller device with a self-cleaning mechanism to solve the above problems. Utility Model Content
[0003] This invention provides a bamboo loosening roller device with a self-cleaning mechanism, which can effectively solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: A bamboo loosening roller device with a self-cleaning mechanism includes a frame and a loosening roller body installed on the inner surface of the frame. A cleaning mechanism mounting seat is symmetrically fixedly connected to the surface of the loosening roller body. A position adjusting screw is threadedly connected to the surface of the cleaning mechanism mounting seat. A sliding adjusting seat is slidably connected inside the cleaning mechanism mounting seat. The sliding adjusting seat is rotatably connected to the position adjusting screw. A cleaning execution block is provided at the end of the sliding adjusting seat away from the position adjusting screw.
[0005] In a preferred embodiment of the bamboo loosening roller device with a self-cleaning mechanism of this utility model, an adjusting handwheel is fixedly connected to the top of the position adjusting screw.
[0006] In a preferred embodiment of the bamboo loosening roller device with a self-cleaning mechanism of this utility model, an execution block connecting seat is symmetrically and fixedly connected to one end of the sliding adjustment seat away from the position adjustment screw, and the other end of the execution block connecting seat is fixedly connected to the cleaning execution block. A dust cover push rod is slidably connected to the surface of the cleaning execution block. A guide slider is symmetrically and fixedly connected to the surface of the sliding adjustment seat, and a guide optical shaft is slidably connected to the surface of the guide slider. A push connecting seat is symmetrically and fixedly connected to the surface of the dust cover push rod, and the guide optical shaft is fixedly connected to the push connecting seat. A dustproof component unfolding groove is opened on the surface of the frame, and an elastically reset dustproof component is fixedly connected to the surface of the frame.
[0007] As a preferred embodiment of the bamboo loosening roller device with a self-cleaning mechanism of this utility model, a pre-tightening return spring is sleeved on the surface of the guide optical shaft, and the two ends of the pre-tightening return spring are respectively fixedly connected to the guide slider and the push connecting seat.
[0008] As a preferred embodiment of the bamboo loosening roller device with a self-cleaning mechanism of this utility model, the surface of the cleaning mechanism mounting base is provided with a guide groove that cooperates with the guide slider and the push connecting seat.
[0009] Compared with the prior art, the beneficial effects of this utility model are as follows: by fixing the adjustment handwheel at the top of the position adjustment screw, the operator does not need to use auxiliary tools such as wrenches. He only needs to manually rotate the adjustment handwheel to directly drive the position adjustment screw to rotate, thereby driving the sliding adjustment seat and the cleaning execution block to achieve position adjustment, which greatly improves the efficiency of on-site debugging, and is especially suitable for the production needs of bamboo processing workshops with multiple batches and changing working conditions. Attached Figure Description
[0010] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0011] In the attached diagram: Figure 1 This is a schematic diagram of the frame structure in this utility model; Figure 2 This is a schematic diagram of the structure of the elastic reset dustproof component in this utility model; Figure 3 This is a schematic diagram of the cleaning execution block in this utility model; Figure 4 This is a schematic diagram of the structure of the guide optical axis in this utility model; The following are the labels in the diagram: 1. Frame; 2. Unloading roller body; 3. Cleaning mechanism mounting base; 4. Position adjusting screw; 5. Sliding adjusting seat; 6. Cleaning actuator block; 7. Adjusting handwheel; 8. Actuator block connecting seat; 9. Dust cover push rod; 10. Guide slider; 11. Guide optical shaft; 12. Push connecting seat; 13. Dustproof component unfolding groove; 14. Elastic reset dustproof component; 15. Pre-tightening reset spring; 16. Guide slide groove. Detailed Implementation
[0012] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0013] Example: Figure 1-4 As shown, this utility model provides a technical solution: a bamboo loosening roller device with a self-cleaning mechanism, including a frame 1 and a loosening roller body 2 installed on the inner surface of the frame 1. A cleaning mechanism mounting seat 3 is symmetrically fixedly connected to the surface of the loosening roller body 2. A position adjusting screw 4 is threadedly connected to the surface of the cleaning mechanism mounting seat 3. A sliding adjusting seat 5 is slidably connected inside the cleaning mechanism mounting seat 3. The sliding adjusting seat 5 is rotatably connected to the position adjusting screw 4. A cleaning execution block 6 is provided at the end of the sliding adjusting seat 5 away from the position adjusting screw 4.
[0014] In this implementation scheme: the frame 1 serves as the supporting base of the device, bearing the bamboo stripping roller body 2 and all auxiliary mechanisms. When the bamboo stripping roller body 2 performs bamboo stripping operations, the cleaning mechanism mounting base 3 is symmetrically fixed on its surface, forming the mounting platform for the self-cleaning component. When the position adjustment screw 4 is rotated, since the position adjustment screw 4 and the cleaning mechanism mounting base 3 are threadedly connected, and the position adjustment screw 4 and the sliding adjustment seat 5 are rotatably connected, the screw rotates while the sliding adjustment seat 5 does not rotate. The sliding adjustment seat 5 moves linearly along the internal slide of the cleaning mechanism mounting base 3, thereby driving the cleaning execution block 6 on its surface to move closer to or further away from the bamboo stripping roller body 2, realizing the dynamic adjustment of the cleaning distance. This allows the distance between the cleaning execution block 6 and the bamboo stripping roller body 2 to be adjustable, adapting to different bamboo stripping conditions such as fiber residue and the degree of wear of the bamboo stripping roller, ensuring the stability of the self-cleaning effect. The modular installation structure of the cleaning mechanism mounting base 3 integrates adjustment functions, simplifying the assembly and maintenance process of the cleaning component.
[0015] Furthermore: In an optional embodiment, an adjusting handwheel 7 is fixedly connected to the top of the position adjusting screw 4.
[0016] In this embodiment: the adjusting handwheel 7 is fixed to the top of the position adjusting screw 4. The operator can directly drive the position adjusting screw 4 to rotate by rotating the adjusting handwheel 7, thereby transmitting the power to the sliding adjusting seat 5, and finally realizing the position adjustment of the cleaning execution block 6.
[0017] Furthermore: In an optional embodiment, an execution block connecting seat 8 is symmetrically fixedly connected to one end of the sliding adjustment seat 5 away from the position adjustment screw 4, and the other end of the execution block connecting seat 8 is fixedly connected to the cleaning execution block 6. A dust cover push rod 9 is slidably connected to the surface of the cleaning execution block 6. A guide slider 10 is symmetrically fixedly connected to the surface of the sliding adjustment seat 5. A guide optical shaft 11 is slidably connected to the surface of the guide slider 10. A push connecting seat 12 is symmetrically fixedly connected to the surface of the dust cover push rod 9. The guide optical shaft 11 is fixedly connected to the push connecting seat 12. A dustproof component unfolding groove 13 is opened on the surface of the frame 1. An elastic reset dustproof component 14 is fixedly connected to the surface of the frame 1.
[0018] In this embodiment: As the sliding adjustment seat 5 slides, the guide slider 10 on its surface synchronously drives the guide optical shaft 11 to move. The guide slider 10 drives the push connecting seat 12 to move through the pre-tightened reset spring 15. The push connecting seat 12 drives the dust cover push rod 9 to slide along the surface of the cleaning execution block 6 towards the elastic reset dustproof component 14. At this time, the end of the dust cover push rod 9 gradually presses against the elastic reset dustproof component 14, driving the push connecting seat 12 to move synchronously until the end face of the push connecting seat 12 contacts the surface of the frame 1. At this time, the push connecting seat 12 is blocked by the frame 1 and cannot continue to slide towards the unwinding roller body 2. At this time, the end of the dust cover push rod 9 gradually presses against the elastic reset dust cover 14, causing it to overcome its own elastic force and deform and unfold along the dust cover unfolding groove 13, gradually exposing the sliding area of the cleaning execution block 6. In this state, the sliding adjustment seat 5 can still continue to slide towards the unloading roller body 2. It directly drives the cleaning execution block 6 towards the unloading roller body 2 through the execution block connecting seat 8. At this time, the dust cover push rod 9 remains stationary because the push connecting seat 12 is blocked by the frame 1. The cleaning execution block 6 slides along the surface of the dust cover push rod 9 until the cleaning execution block 6 contacts the surface of the unloading roller body 2, completing the final positioning of the cleaning position.
[0019] Furthermore: In an optional embodiment, the surface of the cleaning mechanism mounting base 3 is provided with a guide groove 16 that cooperates with the guide slider 10 and the push connecting base 12.
[0020] In this embodiment: when the sliding adjustment seat 5 drives the guide slider 10 to move, the guide slider 10 is embedded in the guide groove 16 and slides along the groove. The side wall of the groove restricts the guide slider 10 from deflecting in the direction perpendicular to the sliding direction, such as lateral swinging. The push connecting seat 12 is simultaneously embedded in the guide groove 16. The groove forms a secondary constraint on the push connecting seat 12, ensuring that its movement trajectory is consistent with the guide slider 10. This avoids the contact position deviation between the dust cover push rod 9 and the elastic reset dustproof component 14 caused by the offset of the push connecting seat 12. The length of the guide groove 16 matches the maximum adjustment stroke of the cleaning mechanism. Its end can be used as an auxiliary limit for the sliding limit, forming a double protection with the contact limit of the push connecting seat 12 and the frame 1.
[0021] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A bamboo loosening roller device with a self-cleaning mechanism, comprising a frame (1) and a loosening roller body (2) mounted on the inner surface of the frame (1), characterized in that: The surface of the slack roller body (2) is symmetrically fixedly connected to a cleaning mechanism mounting base (3). The surface of the cleaning mechanism mounting base (3) is threadedly connected to a position adjusting screw (4). The interior of the cleaning mechanism mounting base (3) is slidably connected to a sliding adjusting seat (5). The sliding adjusting seat (5) is rotatably connected to the position adjusting screw (4). A cleaning execution block (6) is provided at the end of the sliding adjusting seat (5) away from the position adjusting screw (4).
2. The bamboo loosening roller device with a self-cleaning mechanism according to claim 1, characterized in that: The position adjusting screw (4) is fixedly connected to an adjusting handwheel (7).
3. A bamboo loosening roller device with a self-cleaning mechanism according to claim 2, characterized in that: The sliding adjustment seat (5) is symmetrically fixedly connected to an execution block connecting seat (8) at one end away from the position adjustment screw (4). The other end of the execution block connecting seat (8) is fixedly connected to the cleaning execution block (6). The surface of the cleaning execution block (6) is slidably connected to a dust cover push rod (9). The surface of the sliding adjustment seat (5) is symmetrically fixedly connected to a guide slider (10). The surface of the guide slider (10) is slidably connected to a guide optical shaft (11). The surface of the dust cover push rod (9) is symmetrically fixedly connected to a push connecting seat (12). The guide optical shaft (11) is fixedly connected to the push connecting seat (12). The surface of the frame (1) is provided with a dustproof component unfolding groove (13). The surface of the frame (1) is fixedly connected to an elastic reset dustproof component (14).
4. A bamboo loosening roller device with a self-cleaning mechanism according to claim 3, characterized in that: A pre-tightening reset spring (15) is sleeved on the surface of the guide optical axis (11), and the two ends of the pre-tightening reset spring (15) are fixedly connected to the guide slider (10) and the push connecting seat (12) respectively.
5. A bamboo loosening roller device with a self-cleaning mechanism according to claim 4, characterized in that: The surface of the cleaning mechanism mounting base (3) is provided with a guide groove (16) that cooperates with the guide slider (10) and the push connecting base (12).