Ceramic tile cutting and edging integrated device

Abstract

The utility model discloses a kind of ceramic tile cutting and edge grinding integrated devices, for solving the problem of cutting and edge grinding equipment separation in traditional ceramic tile processing, low efficiency, poor precision and cumbersome operation. Device includes rack, conveying roller is equipped on rack, cutting mechanism and edge grinding mechanism are sequentially equipped along conveying roller conveying direction;Cutting mechanism contains longitudinal cutting area and transverse cutting area, cutting motor and saw blade are driven through longitudinal sliding base, transverse sliding base and push cylinder, realize ceramic tile longitudinal and transverse bidirectional accurate cutting;Edge grinding mechanism rotates by rotating cylinder driving gusset and two sets of polishing wheel, cooperate the press rod of third push cylinder drive and press tight ceramic tile, complete ceramic tile edge polishing;Device is also equipped with negative pressure dust suction pipe and water collecting tank, realize dust collection and cooling water recovery.The utility model is by using above structure, realized "cutting-edge grinding" continuous automation processing, improve efficiency and precision, reduce labor intensity, with environmental protection, applicable to batch and customized ceramic tile processing scene.

Description

Technical Field

[0001] This utility model relates to the field of ceramic tile processing technology, specifically a ceramic tile cutting and edge grinding integrated device. Background Technology

[0002] In the field of tile processing, whether it's the mass production stage of tile manufacturers or the customized cutting scenarios on construction and decoration sites, tile cutting and edge grinding are crucial processes to ensure the installation effect and performance of tiles. Currently, the industry still generally adopts a "step-by-step independent equipment processing" model for tile cutting and edge grinding. That is, after the tile is cut to size by cutting equipment, the cut tiles are then transferred to edge grinding equipment for edge processing. This traditional processing model has many technical pain points in practical applications and can no longer meet the current processing requirements of high efficiency, high precision, and low labor intensity. In existing technologies, cutting equipment and edge grinding equipment are independent entities with separate functions. Cutting equipment can only cut in one direction. To complete bidirectional cutting of tiles, multiple adjustments to tile positioning or equipment replacements are required, making the process cumbersome. Edge grinding equipment is mainly used for grinding the straight edges of tiles. For the corner edges formed after cutting, it is difficult to achieve precise fitting and grinding, requiring manual adjustment and further extending processing time. At the same time, the transfer of tiles between cutting and edge grinding equipment requires manual handling, which not only increases labor intensity but also leads to poor processing continuity due to transfer gaps. Especially in batch processing scenarios, processing efficiency is significantly reduced, making it difficult to meet the needs of large-scale production. Therefore, with the increasing demand for automation and intelligence in the tile processing industry, the low level of automation of traditional equipment has become an important factor restricting the development of the industry. There is an urgent need for a processing device that can achieve integrated cutting and edge grinding to solve the above-mentioned technical pain points. Summary of the Invention

[0003] The technical problem to be solved by this utility model is to provide an integrated device for cutting and grinding ceramic tiles, which can realize the purpose of continuous operation of cutting and grinding ceramic tiles, shorten the processing time, and improve the efficiency of ceramic tile processing.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a tile cutting and edge grinding integrated device, including a frame, a conveying roller on the frame, and a cutting mechanism and an edge grinding mechanism arranged sequentially above the frame along the conveying direction of the conveying roller; The cutting mechanism is provided with a longitudinal cutting area and a transverse cutting area. The longitudinal cutting area and the transverse cutting area are respectively provided with a longitudinal slide and a transverse slide. The top of the longitudinal slide and the transverse slide are respectively provided with a first push cylinder and a second push cylinder. The push rods of the first push cylinder and the second push cylinder pass down to the bottom of the longitudinal slide and the transverse slide and are respectively connected to the motor base where the longitudinal cutting motor and the transverse cutting motor are located. The longitudinal cutting motor and the transverse cutting motor are respectively provided with a longitudinal cutting saw blade and a transverse cutting saw blade. The edge grinding mechanism includes a rotating cylinder, a corner plate at the bottom of the rotating cylinder, two grinding wheels at the lower part of the corner plate, a third push cylinder at the top of the edge grinding mechanism, and a push rod of the third push cylinder extending downward to the bottom of the rotating cylinder, with a pressure rod movably provided at the end of the push rod.

[0005] In a preferred embodiment, the corner plate consists of two vertical plates and a top plate located at the top. The two vertical plates pass through the L-shaped hole at the bottom of the rotating cylinder, and the top plate is located inside the rotating cylinder. The top plate is provided with a through hole for the push rod to pass through. A limiting piece with a length greater than the diameter of the through hole is fixed on the push rod above the through hole.

[0006] In a preferred embodiment, the upper end of the pressure rod is provided with a groove, the lower end of the push rod passes through the groove, and a spring is provided inside the groove; A pressure plate is provided at the lower end of the pressure rod.

[0007] In a preferred embodiment, a limiting ring is provided on the outer wall of the middle part of the rotating cylinder. The limiting ring is located in the top plate of the edge grinding mechanism. The upper part of the rotating cylinder is located above the top plate of the edge grinding mechanism. A toothed ring is provided on the upper part of the rotating cylinder. A rotating cylinder drive motor is provided on the top plate of the edge grinding mechanism. A gear is provided on the rotating cylinder drive motor. The gear meshes with the toothed ring.

[0008] In a preferred embodiment, both the cutting mechanism and the edge grinding mechanism are equipped with negative pressure suction pipes at their tops, and the edge grinding mechanism is also equipped with a water supply pipe at its top.

[0009] In a preferred embodiment, a water collection tank is installed in the frame below the edge grinding mechanism.

[0010] In a preferred embodiment, the bottom of the two vertical plates that make up the corner plate are provided with grinding wheels. The length of the grinding wheels is half the width of the vertical plates. One grinding wheel is located near the corner edge of the corner plate, and the other grinding wheel is located away from the corner edge of the corner plate. The grinding wheel is driven by a grinding wheel drive motor fixed to the outside of the corner plate.

[0011] In a preferred embodiment, the longitudinal cutting zone is provided with a longitudinal adjusting screw and a smoothing rod, which pass through both sides of the longitudinal slide block. The longitudinal adjusting screw is driven by a longitudinal adjusting screw drive motor.

[0012] In a preferred embodiment, the transverse cutting area is provided with a transverse adjusting screw and a smoothing rod, which pass through both sides of the transverse slide block. The transverse adjusting screw is driven by a transverse adjusting screw drive motor.

[0013] The integrated tile cutting and edge grinding device provided by this utility model, by adopting the above-described structure, has the following beneficial effects: (1) The device integrates the cutting and edge grinding mechanisms into the same frame. The continuous processing of "cutting-edge grinding" is achieved through the conveying rollers. No manual transfer is required. The cutting mechanism can automatically complete the longitudinal and transverse bidirectional cutting of the tiles. The edge grinding mechanism can adapt to the straight and corner edges through the rotating cylinder and two sets of grinding wheels. No frequent equipment adjustment or manual assistance is required, which greatly shortens the processing flow and meets the needs of batch processing. (2) The lifting and lowering of the cutting saw blade and the movement of the sliding block are precisely controlled by the push cylinder and the motor. During edge grinding, the elastic clamping structure prevents the tiles from moving, ensuring the cutting and edge grinding accuracy and reducing the rework rate. At the same time, the negative pressure dust collection pipe can collect dust in a concentrated manner, and the water collection tank can recover the edge grinding cooling water and grinding debris, avoiding dust pollution and resource waste, and reducing the investment in environmental protection equipment. (3) The key actions of the device are all automatically driven by the motor and the push cylinder. The operator only needs to set the parameters to complete the processing. There is no need to manually adjust them one by one. The processing of different specifications of tiles only requires adjusting the parameters, which reduces the skill requirements and human error, thus reducing the labor intensity and improving the stability of equipment operation. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments: Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0015] Figure 2 This is a top view of the cutting mechanism of this utility model.

[0016] Figure 3 This is a schematic diagram of the edge grinding mechanism of this utility model.

[0017] Figure 4 This is a schematic diagram of the rotating cylinder structure of this utility model.

[0018] Figure 5 This is a schematic diagram of the corner plate structure of this utility model.

[0019] In the diagram: 1. Frame; 2. Conveying roller; 3. Cutting mechanism; 3. Longitudinal cutting zone; 301. Transverse cutting zone; 302. Longitudinal slide; 4. Transverse slide; 5. First push cylinder; 6. Longitudinal cutting motor; 7. Longitudinal cutting saw blade; 8. Second push cylinder; 9. Transverse cutting motor; 10. Transverse cutting saw blade; 11. Edge grinding mechanism; 12. Third push cylinder; 13. Push rod; 131. Limiting plate; 132. Rotating cylinder; 14. Gear ring; 141. Limiting ring; 142. Rotating cylinder drive motor; 15. Gear; 151. Angle plate; 16. Top plate; 161. Through hole; 162. Pressure rod; 17. Groove; 171. Pressure plate; 18. Spring; 19. Water supply pipe; 20. Negative pressure suction pipe; 21. Water collection tank; 22. Grinding wheel; 23. Grinding wheel drive motor; 24. Longitudinal adjusting screw; 25. Transverse adjusting screw; 26. Longitudinal adjusting screw drive motor; 27. Transverse adjusting screw drive motor; 28. Detailed Implementation

[0020] like Figure 1-5 In the present invention, a ceramic tile cutting and edge grinding integrated device includes a frame 1, a conveying roller 2 is provided on the frame 1, and a cutting mechanism 3 and an edge grinding mechanism 12 are arranged sequentially above the frame 1 along the conveying direction of the conveying roller 2. The cutting mechanism 3 is provided with a longitudinal cutting area 301 and a transverse cutting area 302. The longitudinal cutting area 301 and the transverse cutting area 302 are respectively provided with a longitudinal slide 4 and a transverse slide 5. The top of the longitudinal slide 4 and the transverse slide 5 are respectively provided with a first push cylinder 6 and a second push cylinder 9. The push rods of the first push cylinder 6 and the second push cylinder 9 pass down to the bottom of the longitudinal slide 4 and the transverse slide 5 and are respectively connected to the motor bases of the longitudinal cutting motor 7 and the transverse cutting motor 10. The longitudinal cutting motor 7 and the transverse cutting motor 10 are respectively provided with a longitudinal cutting saw blade 8 and a transverse cutting saw blade 11. The edge grinding mechanism 12 includes a rotating cylinder 14, a corner plate 16 at the bottom of the rotating cylinder 14, two grinding wheels 23 at the lower part of the corner plate 16, a third push cylinder 13 at the top of the edge grinding mechanism 12, a push rod 131 of the third push cylinder 13 extending downward to the bottom of the rotating cylinder 14, and a pressure rod 17 movably provided at the end of the push rod 131.

[0021] In a preferred embodiment, the corner plate 16 consists of two vertical plates and a top plate 161 located at the top. The two vertical plates pass through the L-shaped hole at the bottom of the rotating cylinder 14, and the top plate 161 is located inside the rotating cylinder 14. The top plate 161 is provided with a through hole 162 for the push rod 131 to pass through. A limiting piece 132 with a length greater than the diameter of the through hole 162 is fixed on the push rod 131 above the through hole 162.

[0022] In a preferred embodiment, the upper end of the pressure rod 17 is provided with a groove 171, the lower end of the push rod 131 is inserted into the groove 171, and a spring 19 is provided in the groove 171; A pressure plate 18 is provided at the lower end of the pressure rod 17.

[0023] In a preferred embodiment, a limiting ring 142 is provided on the outer wall of the middle part of the rotating cylinder 14. The limiting ring 142 is disposed in the top plate of the edge grinding mechanism 12. The upper part of the rotating cylinder 14 is located above the top plate of the edge grinding mechanism 12. A toothed ring 141 is provided on the upper part of the rotating cylinder 14. A rotating cylinder drive motor 15 is provided on the top plate of the edge grinding mechanism 12. A gear 151 is provided on the rotating cylinder drive motor 15. The gear 151 meshes with the toothed ring 141.

[0024] In a preferred embodiment, both the cutting mechanism 3 and the edge grinding mechanism 12 are provided with a negative pressure suction pipe 21 at their top, and the edge grinding mechanism 12 is also provided with a water supply pipe 20 at its top.

[0025] In a preferred embodiment, a water collection tank 22 is installed in the frame 1 below the edge grinding mechanism 12.

[0026] In a preferred embodiment, the bottom of the two vertical plates that make up the corner plate 16 are provided with grinding wheels 23. The length of the grinding wheels 23 is half the width of the vertical plate. One grinding wheel 23 is located close to the corner edge of the corner plate 16, and the other grinding wheel 23 is located away from the corner edge of the corner plate 16. The grinding wheel 23 is driven by a grinding wheel drive motor 24 fixed to the outside of the corner plate 16.

[0027] In a preferred embodiment, the longitudinal cutting area 301 is provided with a longitudinal adjusting screw 25 and a smoothing rod. The longitudinal adjusting screw 25 and the smoothing rod are arranged through both sides of the longitudinal slide block 4. The longitudinal adjusting screw 25 is driven by the longitudinal adjusting screw drive motor 27.

[0028] In a preferred embodiment, the transverse cutting area 302 is provided with a transverse adjusting screw 26 and a smoothing rod. The transverse adjusting screw 26 and the smoothing rod are arranged through both sides of the transverse slide block 5. The transverse adjusting screw 26 is driven by a transverse adjusting screw drive motor 28.

[0029] The integrated tile cutting and edge grinding device disclosed in this utility model is used during tile processing operations: First, after the device is started, the operator places the tile to be processed on the conveyor roller 2 of the frame 1. The conveyor roller 2 rotates and drives the tile to move along the processing direction, providing stable conveying power for subsequent processes.

[0030] When the tile is conveyed to the cutting mechanism 3, the cutting process is started: In the longitudinal cutting zone 301, the longitudinal adjusting screw drive motor 27 drives the longitudinal adjusting screw 25 to rotate, so that the longitudinal slide 4 moves along the smooth rod to the set cutting position. Then, the first push cylinder 6 pushes the longitudinal cutting motor 7 and the longitudinal cutting saw blade 8 to descend. The saw blade rotates at high speed to complete the longitudinal cutting of the tile. After the longitudinal cutting is completed, the tile enters the transverse cutting zone 302 with the conveying roller 2. The transverse adjusting screw drive motor 28 drives the transverse adjusting screw 26 to rotate, so that the transverse slide 5 moves to the set position. The second push cylinder 9 pushes the transverse cutting motor 10 and the transverse cutting saw blade 11 to descend, completing the transverse cutting of the tile and realizing precise cutting of the tile in both longitudinal and transverse directions.

[0031] After being cut, the tiles continue to enter the edge grinding mechanism 12 below the conveyor roller 2, and the edge grinding process starts simultaneously: the third push cylinder 13 at the top of the edge grinding mechanism 12 pushes the push rod 131 to move downward. The push rod 131 drives the pressure plate 18 to press the surface of the tile through the pressure rod 17. The spring 19 between the pressure rod 17 and the push rod 131 can buffer the pressure, prevent the tile from being damaged by pressure, and ensure that the tile does not move during the edge grinding process.

[0032] Subsequently, the rotary drum drive motor 15 starts, and the gear 151 at its output end meshes with the gear ring 141 on the upper part of the rotary drum 14, driving the rotary drum 14 and the bottom corner plate 16 to rotate. The push rod 131 continues to move down, and the spring 19 is compressed to ensure that the tile is pressed tightly. At the same time, the limit ring 142 presses down on the corner plate 16, causing the grinding wheel 23 to move down to be close to the tile. The grinding wheels 23 on both sides of the corner plate 16 rotate at high speed under the drive of the grinding wheel drive motor 24. Since the two sets of grinding wheels 23 are close to and away from the corner plate 16 respectively, the corner plate 16 is rotated 90° four times after four drives by the rotary drum drive motor 15, thus completing the four-sided grinding operation of the tile. During the edge grinding process, the water supply pipe 20 at the top of the edge grinding mechanism 12 delivers cooling water to the grinding wheel 23 to reduce the grinding temperature and reduce the splashing of grinding debris. The mixture of cooling water and grinding debris falls into the water collection tank 22 in the lower frame 1 for centralized collection. Furthermore, throughout the cutting and edge grinding process, the negative pressure dust suction pipes 21 at the top of the cutting mechanism 3 and the edge grinding mechanism 12 work continuously. Through negative pressure adsorption, the dust generated during cutting and the fine particles generated during edge grinding are sucked into the collection device to prevent dust from spreading. The actions of each mechanism are coordinated and controlled by the control unit. The operator only needs to set parameters such as tile size, cutting depth, and edge grinding speed in the control unit, and the device can automatically complete the entire process of "conveying-cutting-edge grinding-environmental treatment" according to the set process without manual intervention in key processing links, thus realizing automated continuous processing.

Claims

1. A ceramic tile cutting and edge grinding integrated device, characterized in that: Includes a frame (1), on which a conveying roller (2) is provided, and above the frame (1) along the conveying direction of the conveying roller (2) a cutting mechanism (3) and an edge grinding mechanism (12) are provided in sequence. The cutting mechanism (3) is provided with a longitudinal cutting area (301) and a transverse cutting area (302). The longitudinal cutting area (301) and the transverse cutting area (302) are respectively provided with a longitudinal slide (4) and a transverse slide (5). The top of the longitudinal slide (4) and the transverse slide (5) are respectively provided with a first push cylinder (6) and a second push cylinder (9). The push rods of the first push cylinder (6) and the second push cylinder (9) pass down to the bottom of the longitudinal slide (4) and the transverse slide (5) and are respectively connected to the motor bases of the longitudinal cutting motor (7) and the transverse cutting motor (10). The longitudinal cutting motor (7) and the transverse cutting motor (10) are respectively provided with a longitudinal cutting saw blade (8) and a transverse cutting saw blade (11). The edge grinding mechanism (12) includes a rotating cylinder (14), a corner plate (16) at the bottom of the rotating cylinder (14), two grinding wheels (23) at the bottom of the corner plate (16), a third push cylinder (13) at the top of the edge grinding mechanism (12), the push rod (131) of the third push cylinder (13) extends downward to the bottom of the rotating cylinder (14), and a pressure rod (17) is movably provided at the end of the push rod (131).

2. The integrated device for cutting and grinding ceramic tiles according to claim 1, characterized in that: The corner plate (16) consists of two vertical plates and a top plate (161) located at the top. The two vertical plates pass through the L-shaped hole at the bottom of the rotating cylinder (14). The top plate (161) is located inside the rotating cylinder (14), and the top plate (161) is provided with a through hole (162) for the push rod (131) to pass through. A limiting piece (132) with a length greater than the diameter of the through hole (162) is fixed on the push rod (131) above the through hole (162).

3. The integrated device for cutting and grinding ceramic tiles according to claim 2, characterized in that: The upper end of the pressure rod (17) is provided with a groove (171), and the lower end of the push rod (131) is inserted into the groove (171). A spring (19) is provided in the groove (171). A pressure plate (18) is provided at the lower end of the pressure rod (17).

4. The integrated device for cutting and grinding ceramic tiles according to claim 2, characterized in that: The outer wall of the middle part of the rotating cylinder (14) is provided with a limiting ring (142). The limiting ring (142) is located in the top plate of the edge grinding mechanism (12). The upper part of the rotating cylinder (14) is located above the top plate of the edge grinding mechanism (12). The upper part of the rotating cylinder (14) is provided with a toothed ring (141). The top plate of the edge grinding mechanism (12) is provided with a rotating cylinder drive motor (15). The rotating cylinder drive motor (15) is provided with a gear (151). The gear (151) meshes with the toothed ring (141).

5. The integrated device for cutting and grinding ceramic tiles according to claim 1, characterized in that: The top of both the cutting mechanism (3) and the edge grinding mechanism (12) is provided with a negative pressure suction pipe (21), and the top of the edge grinding mechanism (12) is also provided with a water supply pipe (20).

6. The integrated device for cutting and grinding ceramic tiles according to claim 5, characterized in that: A water collection tank (22) is installed in the frame (1) below the edge grinding mechanism (12).

7. The integrated device for cutting and grinding ceramic tiles according to claim 2, characterized in that: The two vertical plates that make up the corner plate (16) are provided with grinding wheels (23) at the bottom. The length of the grinding wheel (23) is half the width of the vertical plate. One grinding wheel (23) is set close to the corner plate (16) and the other grinding wheel (23) is set away from the corner plate (16). The grinding wheel (23) is driven by a grinding wheel drive motor (24) fixed on the outside of the corner plate (16).

8. The integrated device for cutting and grinding ceramic tiles according to claim 1, characterized in that: The longitudinal cutting area (301) is provided with a longitudinal adjusting screw (25) and a smoothing rod. The longitudinal adjusting screw (25) and the smoothing rod are arranged through both sides of the longitudinal slide (4). The longitudinal adjusting screw (25) is driven by the longitudinal adjusting screw drive motor (27).

9. The integrated device for cutting and grinding ceramic tiles according to claim 1, characterized in that: The transverse cutting area (302) is provided with a transverse adjusting screw (26) and a smoothing rod. The transverse adjusting screw (26) and the smoothing rod are arranged through both sides of the transverse slide (5). The transverse adjusting screw (26) is driven by the transverse adjusting screw drive motor (28).

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