A relay structure that is easy to assemble and position

By setting a combination of guide parts and positioning locking parts on the base and frame of the relay, the problem of inaccurate assembly is solved, and an efficient and stable assembly process is achieved, improving production efficiency and assembly accuracy.

CN224554275UActive Publication Date: 2026-07-24SANYOU CORP LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SANYOU CORP LTD
Filing Date
2025-07-22
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

In existing small relays, the horizontal push-in assembly method of the frame and base leads to inaccurate assembly, easy loosening, and affects production efficiency.

Method used

The system employs a combination of guide and positioning locking parts on the base and frame, which achieves precise guidance and locking of the frame on the base through sliding fit, ensuring the accuracy and stability of the assembly.

Benefits of technology

This improves the production efficiency and assembly precision of relays, ensures stable installation of the frame on the base, and reduces problems such as loosening and improper installation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of easily assembled positioning relay structure, comprising: base, the skeleton for installing electromagnetic component, first guide portion and first positioning locking portion are provided on base;Second guide portion and second positioning locking portion are provided on skeleton, first guide portion and second guide portion sliding fit to realize the installation guide of skeleton on base, first positioning locking portion and second positioning locking portion are buckled to realize the fixation of skeleton on base, realize accurate assembly, improve production efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of relay manufacturing technology, specifically to a relay that is easy to assemble and position. Background Technology

[0002] In existing small relays, the frame and base are assembled by a horizontal push-in method, which makes it impossible to guarantee accurate positioning during assembly. This can easily lead to loosening or improper installation, requiring strict inspection and troubleshooting, resulting in low production efficiency. Utility Model Content

[0003] To overcome at least one of the shortcomings of the prior art, this utility model provides a relay structure that facilitates assembly and positioning. This facilitates the installation of the frame on the base while ensuring precise positioning, thereby improving production efficiency. The technical solution adopted by this utility model is as follows:

[0004] A relay structure for easy assembly and positioning includes: a base and a frame for mounting electromagnetic components. The base is provided with a first guide portion and a first positioning locking portion; the frame is provided with a second guide portion and a second positioning locking portion. The first guide portion and the second guide portion slide together to guide the frame to be mounted on the base, and the first positioning locking portion and the second positioning locking portion engage to fix the frame on the base.

[0005] As an optional implementation, the base has a receiving cavity with one end open, the skeleton is inserted into the receiving cavity, the first guide part is arranged on the bottom wall of the opening end of the receiving cavity, and the second guide part is arranged on the bottom of the skeleton; there are two first positioning locking parts and two second positioning locking parts, the two first positioning locking parts are arranged opposite to each other on the two opposite side walls of the opening end of the receiving cavity, and the two second positioning locking parts are arranged opposite to each other on the two opposite outer sides of the skeleton.

[0006] As an optional implementation, the base is made of plastic, and the two opposite sidewalls at the opening of the accommodating cavity can be elastically deformed. One of the first positioning and locking parts and the second positioning and locking part includes a locking hole, and the other of the first positioning and locking parts and the second positioning and locking part includes a locking block. The locking block is embedded in the locking hole to form a lock.

[0007] As an optional implementation, a groove is provided on the wall surface where the locking hole is located, along the path of the locking block and the locking hole. The groove is used to guide the locking block and the locking hole to fit correctly and to reduce the deformation of the base and frame during this fitting process.

[0008] As an optional implementation, one end of the slide groove extends through to the open end face of the receiving cavity along its length, and the other end of the slide groove is connected to the locking hole.

[0009] As an optional implementation, the locking block is provided with a second guide slope, which is used to slide against the front end of the bottom wall of the groove to open the two opposite side walls of the accommodating cavity opening until the locking block is embedded in the locking hole.

[0010] As an optional implementation, there are two first guide portions and two second guide portions. The two first guide portions are spaced apart and arranged in parallel, and the two second guide portions are spaced apart and arranged in parallel. Each first guide portion is adjacent to one side wall of the opening end of the receiving cavity.

[0011] As an optional implementation, the first guide portion includes a bottom slot that penetrates the bottom wall of the receiving cavity, and the second guide portion includes a bottom protrusion disposed on the bottom surface of the outer end of the skeleton. The front end of the bottom protrusion is provided with a first guide slope, which is used to guide the bottom protrusion to slide into the bottom slot.

[0012] As an optional implementation, a pusher plate for connecting the armature and the movable spring is also included, the pusher plate being slidably disposed on the top of the base.

[0013] As an optional implementation, push plate slide rails are provided on both sides of the push plate, and slide rail steps are provided on both sides of the upper part of the base. The push plate slide rails and slide rail steps slide together, and the slide rail steps support the push plate slide rails.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] In the relay structure of this utility model, during the process of inserting the frame into the base, the first guide part and the second guide part cooperate to play a guiding role, and the first positioning locking part cooperates with the second positioning locking part to lock, effectively improving the production efficiency and assembly accuracy of the relay. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of a relay.

[0018] Figure 2 This is a schematic diagram showing the connection between the pusher plate, the base, and the frame.

[0019] Figure 3 This is a diagram showing the base structure and a magnified view of a portion thereof.

[0020] Figure 4This is a diagram showing the skeletal structure and a magnified view of a portion thereof.

[0021] in:

[0022] 1. Base; 11. First guide part; 12. First positioning and locking part; 13. Receiving cavity; 14. Slide rail step; 2. Frame; 21. Second guide part; 22. Second positioning and locking part; 3. Push piece; 31. Push piece slide rail; 500. Locking hole; 501. Slide groove; 502. Bottom slot; 600. Locking block; 601. Second guide slope; 602. Bottom protrusion; 603. First guide slope. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] In this invention, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this invention and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.

[0025] Furthermore, in addition to indicating direction or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this utility model according to the specific circumstances.

[0026] Furthermore, the terms "installation," "setup," "equipped with," "connection," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this utility model based on the specific circumstances.

[0027] Furthermore, the terms "first," "second," etc., are primarily used to distinguish different devices, components, or parts (which may be the same or different in specific type and construction), and are not intended to indicate or imply the relative importance or quantity of the indicated devices, components, or parts. Unless otherwise stated, "a plurality of" means two or more.

[0028] The technical solution of this utility model will be further described below with reference to the embodiments and accompanying drawings.

[0029] See Figure 1 and Figure 2 This embodiment discloses a relay structure, which includes a base 1, a frame 2, an electromagnetic component, a push plate 3, a moving contact component, and a stationary contact component. The electromagnetic component is disposed on the frame 2. The frame 2, the moving contact component, and the stationary contact component are all mounted on the base 1. The push plate 3 is slidably disposed on the top of the base 1. Specifically, push plate slide rails 31 are respectively provided on both sides of the push plate 3, and slide rail steps 14 are respectively provided on both sides of the upper part of the base 1. The push plate slide rails 31 and the slide rail steps 14 slide in cooperation. The slide rail steps 14 support the push plate slide rails 31, so that the reciprocating motion of the push plate 3 is more precise and controlled. The push plate 3 is connected between the armature in the electromagnetic component and the moving spring in the moving contact component. When the armature moves, the push plate 3 can drive the moving contact component and the stationary contact component to be connected or disconnected.

[0030] Based on the principle of full disclosure, as an optional example of an electromagnetic component, a moving contact component, and a stationary contact component, the electromagnetic component includes a coil, a U-shaped yoke, an armature, and a reset spring. One side arm of the U-shaped yoke passes through the frame 2, and the coil is wound on the frame 2. One end of the armature is rotatably connected to one side arm of the U-shaped yoke, and the other end of the armature is attracted to the end face of the other side arm of the U-shaped yoke. The reset spring is connected to the armature and the yoke, and provides elastic force to drive the armature to rotate, causing the other end of the armature to separate from the end face of the other side arm of the U-shaped yoke. The moving contact component includes a moving contact and a moving spring. The moving contact is located at one end of the moving spring, and the other end of the moving spring is fixed to the base 1. The stationary contact component includes a stationary contact and a stationary spring. The stationary contact is located at one end of the stationary spring, and the other end of the stationary spring is fixed to the base 1. The moving contact and the stationary contact are positioned opposite each other. In use, the rotation of the armature can drive the push plate 3 to slide, and the sliding push plate 3 can drive the moving spring, thereby making the moving contact and the stationary contact connect or disconnect.

[0031] See Figures 2 to 4 In this embodiment, the base 1 is provided with a first guide part 11 and a first positioning locking part 12, and the frame 2 is provided with a second guide part 21 and a second positioning locking part 22. The first guide part 11 and the second guide part 21 slide to guide the frame 2 on the base 1, and the first positioning locking part 12 and the second positioning locking part 22 engage to fix the frame 2 on the base 1.

[0032] In the above scheme, during assembly, the second guide part 21 of the skeleton 2 cooperates with the first guide part 11 of the base 1 to play a guiding role, thereby facilitating the insertion of the skeleton 2 into the base 1. After the skeleton 2 is inserted into place, the skeleton 2 can be positioned and locked on the base 1 by the cooperation of the first positioning locking part 12 and the second positioning locking part 22. This facilitates installation and ensures accurate positioning, thereby improving production efficiency and assembly accuracy.

[0033] To facilitate the installation and isolation of the frame 2 on the base 1, the base 1 has a receiving cavity 13 with one end open. The frame 2 is inserted into the receiving cavity 13 along the open end of the receiving cavity 13. During the insertion process, the second guide part 21 at the bottom of the frame 2 cooperates with the first guide part 11 at the bottom of the base 1 to play a guiding role. At the same time as this process, the first positioning locking part 12 and the second positioning locking part 22 also cooperate.

[0034] The preferred number of each guide part and each positioning locking part is two. Specifically, there are two first guide parts 11 and two second guide parts 21. The two first guide parts 11 are spaced apart and arranged in parallel, with each first guide part 11 adjacent to one side wall of the opening end of the receiving cavity 13. Similarly, the two second guide parts 21 are spaced apart and arranged in parallel, with each first guide part 11 cooperating with one second guide part 21. There are two first positioning locking parts 12 and two second positioning locking parts 22. The two first positioning locking parts 12 are arranged opposite each other on two opposite side walls of the opening end of the receiving cavity 13, and the two second positioning locking parts 22 are arranged opposite each other on two opposite outer sides of the frame 2. This allows for more precise and stable installation of the frame 2 on the base 1.

[0035] Since the first positioning and locking part 12 is provided on the side wall of the accommodating cavity 13, in order to avoid affecting the sliding of the skeleton 2 on the base 1 before locking, in this embodiment, the base 1 is made of plastic material, and the two opposite side walls at the opening end of the accommodating cavity 13 can be elastically deformed. In this way, the elastic deformation of the two opposite side walls can form an avoidance effect, so as not to affect the sliding of the skeleton 2 on the base 1.

[0036] In this embodiment, preferably, the second positioning and locking part 22 includes a locking block 600, and the first positioning and locking part 12 includes a locking hole 500 and a sliding groove 501. The locking hole 500 and the sliding groove 501 are jointly disposed on the same wall surface of the accommodating cavity 13. The sliding groove 501 is located on the path along which the locking block 600 and the locking hole 500 cooperate. Specifically, one end of the sliding groove 501 in the length direction extends to the end face of the opening end of the accommodating cavity 13, and the other end of the sliding groove 501 in the length direction is connected to the locking hole 500. The locking block 600 is provided with a second guide slope 601. The second guide slope 601 slides against the front end of the bottom wall of the sliding groove 501 to open the two opposite side walls of the opening end of the accommodating cavity 13 until the locking block 600 is embedded in the locking hole 500 to complete the locking.

[0037] According to the above locking mechanism, the locking block 600 and the locking hole 500 are two parts of the two-phase fitting limiting device. Therefore, the locking hole 500 and the locking block 600, which are respectively located on the inner wall of the base 1 and the outer wall of the frame 2, can be interchanged. Correspondingly, the slide groove 501, along with the locking hole 500, is changed from the inner wall of the base 1 to the corresponding position on the outer wall of the frame 2. The direction of the slide groove 501 is opposite to the original direction. The second guide slope 601 is changed from the front of the original locking block 600 to the rear of the locking block 600 to adapt to the new fitting relationship.

[0038] In the above scheme, the slide groove 501 serves two purposes: First, it restricts the vertical displacement of the skeleton and guides the locking block 600 to the locking hole 500 for easy locking. The added second guide slope 601 can also better guide the locking block 600 into the slide groove 501. Second, the depth of the slide groove 501 can provide some clearance space, thereby reducing the deformation of the base 1 and the skeleton 2 during the fitting process. The two opposite sidewalls of the accommodating cavity 13 do not need excessive elastic deformation, thus avoiding material fatigue and performance instability.

[0039] In this embodiment, the first guide portion 11 includes a bottom slot 502 penetrating the bottom wall of the receiving cavity 13, and the second guide portion 21 includes a bottom protrusion 602 disposed on the bottom surface of the outer end of the frame 2. The front end of the bottom protrusion 602 is provided with a first guide slope 603, which is used to guide the bottom protrusion 602 to slide into the bottom slot 502. By setting the bottom slot 502 on the bottom wall of the base 1 and the bottom protrusion 602 on the bottom of the frame 2, it not only serves as a guide, but the bottom slot 502 also disconnects the connection between the side wall of the opening end of the base 1 and the bottom surface, improving the lateral elastic deformation capability of this side wall. This facilitates the bottom wall of the slide groove 501 to lift the locking block 600 together with this side wall until the locking block 600 slides into the locking hole 500 to complete the locking engagement.

[0040] The foregoing has provided a detailed description of a relay structure for easy assembly and positioning disclosed in the embodiments of this utility model. Specific examples have been used to illustrate the principles and implementation methods of this utility model. The descriptions of the embodiments above are only for the purpose of helping to understand the fresh air module and fresh air air conditioner of this utility model and their core ideas. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the ideas of this utility model. Therefore, the content of this specification should not be construed as a limitation of this utility model.

Claims

1. A relay structure that facilitates assembly and positioning, characterized in that, include: A base, wherein a first guide portion and a first positioning and locking portion are provided on the base; A frame for mounting electromagnetic components, the frame having a second guide portion and a second positioning and locking portion, the first guide portion and the second guide portion slidingly engaging to guide the frame's installation on the base, and the first positioning and locking portion and the second positioning and locking portion engaging to fix the frame on the base.

2. The relay structure according to claim 1, characterized in that, The base has a receiving cavity with one end open, the skeleton is inserted into the receiving cavity, the first guide portion is arranged on the bottom wall of the opening end of the receiving cavity, and the second guide portion is arranged on the bottom of the skeleton; two of the first positioning locking portions and two of the second positioning locking portions are provided, the two first positioning locking portions are arranged opposite to each other on the two opposite side walls of the opening end of the receiving cavity, and the two second positioning locking portions are arranged opposite to each other on the two opposite outer sides of the skeleton.

3. The relay structure according to claim 2, characterized in that, The base is made of plastic, and the two opposite sidewalls at the opening of the accommodating cavity can be elastically deformed. One of the first positioning and locking parts and the second positioning and locking parts includes a locking hole, and the other of the first positioning and locking parts and the second positioning and locking parts includes a locking block. The locking block is embedded in the locking hole to form a lock.

4. The relay structure according to claim 3, characterized in that, On the wall surface where the locking hole is located, a groove is provided along the path where the locking block mates with the locking hole. The groove is used to guide the locking block to mate correctly with the locking hole and reduce the deformation of the base and frame during this mating process.

5. The relay structure according to claim 4, characterized in that, One end of the slide groove extends through the opening end face of the accommodating cavity along its length, and the other end of the slide groove is connected to the locking hole.

6. The relay structure according to claim 5, characterized in that, The locking block is provided with a second guide slope, which is used to slide against the front end of the bottom wall of the groove to open the two opposite side walls of the accommodating cavity opening until the locking block is embedded in the locking hole.

7. The relay structure according to claim 2, characterized in that, There are two of each of the first and second guide portions. The two first guide portions are spaced apart and arranged in parallel, and the two second guide portions are spaced apart and arranged in parallel. Each of the first guide portions is adjacent to one side wall of the opening end of the receiving cavity.

8. The relay structure according to claim 7, characterized in that, The first guide portion includes a bottom slot penetrating the bottom wall of the receiving cavity, and the second guide portion includes a bottom protrusion disposed on the bottom surface of the outer end of the skeleton. The front end of the bottom protrusion is provided with a first guide slope, which is used to guide the bottom protrusion to slide into the bottom slot.

9. The relay structure according to any one of claims 1 to 8, characterized in that, It also includes a pusher for connecting the armature and the movable spring, the pusher being slidably disposed on the top of the base.

10. The relay structure according to claim 9, characterized in that, Push plate slide rails are provided on both sides of the push plate, and slide rail steps are provided on both sides of the upper part of the base. The push plate slide rails and the slide rail steps slide together, and the slide rail steps support the push plate slide rails.