A smart high frequency charger with a durable protective housing

CN224555236UActive Publication Date: 2026-07-24LINYI RUIKONG ELECTRONIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LINYI RUIKONG ELECTRONIC TECH CO LTD
Filing Date
2025-07-02
Publication Date
2026-07-24

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Abstract

The utility model discloses a kind of intelligent high-frequency charger with durable protective shell, it is related to high-frequency charger technical field, including bottom plate, the top surface of the bottom plate is provided with cover plate, the inside of the cover plate is provided with reinforcing strut, the bottom surface of the reinforcing strut is fixedly connected with the top surface of bottom plate, the cover plate is connected between reinforcing strut by screw, the inner top surface of the cover plate is fixedly connected with positioning rod, the positioning rod is inserted in the top surface of reinforcing strut, the both sides outer wall of the bottom plate is all provided with connecting groove, the utility model is connected by the insertion of positioning rod and bunching rubber sleeve, reinforcing strut provides reinforcing support to the inside four corners of cover plate, to improve the overall strength of cover plate, improve the impact resistance of the utility model, not prone to deformation damage when being collided, realize better protection effect, improve the durability of the utility model, by the clamping of clamping plate and clamping block, so that cover plate and bottom plate are more conveniently connected and fixed between.
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Description

Technical Field

[0001] This utility model relates to the field of high-frequency charger technology, and in particular to an intelligent high-frequency charger with a durable protective shell. Background Technology

[0002] With the rapid development of 5G communication, new energy vehicles, and the Internet of Things, smart high-frequency chargers have become the mainstream in the market due to their high efficiency, small size, and lightweight advantages brought by high-frequency switching power supply technology. High-frequency chargers achieve fast charging of high-voltage platforms through full-bridge soft switching topology, significantly shortening the charging time. However, the application scenarios of chargers are gradually expanding from indoors to complex environments such as outdoors, industry, and vehicles, and users have put forward higher requirements for their durability, protection, and reliability.

[0003] However, in the existing technology, the shell of traditional chargers is mostly made of a single material through injection molding, which has low impact resistance. When used outdoors, it is prone to cracks or damage when it is hit, thus affecting the use of the charger and failing to meet the protection requirements of industrial-grade equipment. Utility Model Content

[0004] The purpose of this invention is to solve the problem that traditional charger shells are mostly made of a single material through injection molding, which has low impact resistance and is prone to cracking or damage when subjected to impacts during outdoor use, thus affecting the use of the charger and failing to meet the protection requirements of industrial-grade equipment. Therefore, this invention proposes an intelligent high-frequency charger with a durable protective shell.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a smart high-frequency charger with a durable protective shell, comprising a base plate, a cover plate on the top surface of the base plate, a reinforcing rod inside the cover plate, the bottom surface of the reinforcing rod being fixedly connected to the top surface of the base plate, the cover plate and the reinforcing rod being connected by screws, a positioning rod fixedly connected to the inner top surface of the cover plate, the positioning rod being inserted into the top surface of the reinforcing rod, connecting grooves being provided on both outer walls of the base plate, a locking block being fixedly connected to the inner wall of the connecting groove, a locking plate being fixedly connected to the bottom surface of the cover plate, the locking plate being inserted into the connecting groove and engaging with the locking block, and a high-frequency transformer assembly being installed at the center of the top surface of the base plate.

[0006] Preferably, a limiting groove is formed on the top surface of the base plate, and an insulating pad is fixedly connected to the inner wall of the limiting groove. The high-frequency transformer assembly is disposed on the top surface of the insulating pad.

[0007] Preferably, limiting grooves are provided on both sides of the limiting groove, and the limiting grooves are formed on the top surface of the base plate.

[0008] Preferably, a pressure plate is movably connected to the inner wall of the limiting slide groove, one side of the pressure plate is engaged with the outer edge of the high-frequency transformer assembly, and a spring is connected between the bottom end of the pressure plate and the inner wall of the limiting slide groove.

[0009] Preferably, a wiring slot is installed on the outer wall of one end of the cover plate, and a ventilation hole is provided on one side of the wiring slot, the ventilation hole being opened through the outer wall of the cover plate.

[0010] Preferably, a cooling fan is embedded in the outer wall of the other end of the cover plate, and a cable tie sleeve is fixedly connected to the outer wall of the cover plate.

[0011] Preferably, a heat dissipation plate is embedded in the bottom surface of the base plate, and a mounting hole is provided through the top surface of the base plate.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. In this utility model, by using the insertion of the positioning rod and the wire harness sleeve, the reinforcing support rod provides reinforced support to the four internal corners of the cover plate, thereby improving the overall strength of the cover plate, enhancing the impact resistance of this utility model, making it less prone to deformation and damage when subjected to collision, achieving better protection, and improving the durability of this utility model. The snap-fit ​​between the card plate and the card block makes it easier to connect and fix the cover plate and the base plate.

[0014] 2. In this utility model, the pressure plates at both ends of the high-frequency transformer assembly are used for pressure contact limiting, which facilitates the quick disconnection and connection of the high-frequency transformer assembly during maintenance by moving the pressure plates within the limiting groove, thereby shortening the maintenance time of this utility model. Attached Figure Description

[0015] Figure 1 A three-dimensional structural diagram of an intelligent high-frequency charger with a durable protective shell is provided for this utility model.

[0016] Figure 2 A side view diagram of a smart high-frequency charger with a durable protective shell is provided for this utility model.

[0017] Figure 3 This utility model presents a front view of the internal structure of an intelligent high-frequency charger with a durable protective shell.

[0018] Figure 4 This utility model presents a side view of the internal structure of an intelligent high-frequency charger with a durable protective shell.

[0019] Legend: 1. Base plate; 11. Connecting groove; 12. Mounting hole; 13. Heat sink plate; 14. Locking block; 15. Limiting slide groove; 16. Spring; 17. Limiting groove; 18. Insulating pad; 2. Cover plate; 21. Locking plate; 22. Wiring slot; 23. Ventilation hole; 24. Cooling fan; 25. Cable tie sleeve; 26. Positioning rod; 3. High-frequency transformer assembly; 4. Pressure plate; 5. Reinforcing support rod. Detailed Implementation

[0020] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Example 1: As Figure 1 - Figure 4 As shown, this utility model provides an intelligent high-frequency charger with a durable protective shell, including a base plate 1. A cover plate 2 is provided on the top surface of the base plate 1. The cover plate 2 is made of flame-retardant PC material. A reinforcing support rod 5 is provided inside the cover plate 2. The bottom surface of the reinforcing support rod 5 is fixedly connected to the top surface of the base plate 1. The cover plate 2 and the reinforcing support rod 5 are connected by screws. A positioning rod 26 is fixedly connected to the inner top surface of the cover plate 2. The positioning rod 26 is inserted into the top surface of the reinforcing support rod 5. Connecting grooves 11 are provided on both outer walls of the base plate 1. A locking block 14 is fixedly connected to the inner wall of the connecting groove 11. A locking plate 21 is fixedly connected to the bottom surface of the cover plate 2. The locking plate 21 is inserted into the connecting groove 11 and engages with the locking block 14. A high-frequency transformer assembly 3 is installed at the center of the top surface of the base plate 1. The high-frequency transformer assembly 3 has a built-in protocol chip that automatically identifies the charging protocol and power requirements supported by the device, dynamically adjusts the output voltage and current, and provides overvoltage / overcurrent / short circuit protection.

[0023] The specific settings and functions of this embodiment are described in detail below. By using the insertion of the positioning rod 26 and the wire harness sleeve 25, the reinforcing support rod 5 provides reinforced support to the four internal corners of the cover plate 2, thereby improving the overall strength of the cover plate 2 and enhancing the impact resistance of this utility model. It is not easy to deform or break when it is hit. By using the snap-fit ​​plate 21 and the snap-fit ​​block 14, it is easier to connect and fix the cover plate 2 and the base plate 1, which makes it easier to avoid shaking and displacement when connecting to the reinforcing support rod 5 with screws.

[0024] Example 2: Figure 1 - Figure 4As shown, a limiting groove 17 is provided on the top surface of the base plate 1, and an insulating pad 18 is fixedly connected to the inner wall of the limiting groove 17. The high-frequency transformer assembly 3 is set on the top surface of the insulating pad 18. Limiting slide grooves 15 are provided on both sides of the limiting groove 17. The limiting slide grooves 15 are opened on the top surface of the base plate 1. A pressure plate 4 is movably connected to the inner wall of the limiting slide groove 15. One side of the pressure plate 4 is snapped into the outer edge of the high-frequency transformer assembly 3. A spring 16 is connected between the bottom end of the pressure plate 4 and the inner wall of the limiting slide groove 15. A wiring slot 22 is installed on the outer wall of one end of the cover plate 2. A ventilation hole 23 is provided on one side of the wiring slot 22. The ventilation hole 23 is opened through the outer wall of the cover plate 2. A cooling fan 24 is embedded in the outer wall of the other end of the cover plate 2. A wire harness sleeve 25 is fixedly connected to the outer wall of the cover plate 2. A heat sink 13 is embedded in the bottom surface of the base plate 1. An installation hole 12 is opened through the top surface of the base plate 1.

[0025] The overall effect of this embodiment is that the pressure plates 4 at both ends of the high-frequency transformer assembly 3 provide pressure and limit, which facilitates quick connection of the high-frequency transformer assembly 3 during maintenance by moving the pressure plates 4 within the limiting groove 15, thus shortening the maintenance time. The heat dissipation plate 13 facilitates better heat dissipation. The insulating pad 18 provides insulation protection for the bottom of the high-frequency transformer assembly 3 and provides a certain amount of buffer protection to prevent the high-frequency transformer assembly 3 from being damaged by impact.

[0026] The device's usage and working principle are as follows: During use, it is connected to an external power source via the wiring slot 22. The built-in protocol chip of the high-frequency transformer assembly 3 automatically identifies the charging protocol and power requirements supported by the device, dynamically adjusting the output voltage and current. It also provides overvoltage / overcurrent / short-circuit protection. The insertion of the positioning rod 26 into the cable tie sleeve 25 provides reinforced support to the four internal corners of the cover plate 2, thereby improving the overall strength of the cover plate 2 and enhancing its impact resistance. The engagement of the locking plate 21 with the locking block 14 facilitates easier connection and fixation between the cover plate 2 and the base plate 1, preventing shaking or displacement when connected to the reinforcing rod 5 with screws. The pressure plates 4 at both ends of the high-frequency transformer assembly 3 provide pressure limit, allowing for quick disconnection of the high-frequency transformer assembly 3 during maintenance by moving the pressure plates 4 within the limit groove 15, shortening maintenance time. The heat dissipation plate 13 facilitates better heat dissipation.

[0027] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A smart high-frequency charger with a durable protective shell, comprising a base plate (1), characterized in that: The top surface of the base plate (1) is provided with a cover plate (2), and the inside of the cover plate (2) is provided with a reinforcing support rod (5). The bottom surface of the reinforcing support rod (5) is fixedly connected to the top surface of the base plate (1). The cover plate (2) and the reinforcing support rod (5) are connected by screws. The inner top surface of the cover plate (2) is fixedly connected with a positioning rod (26). The positioning rod (26) is inserted into the top surface of the reinforcing support rod (5). Both outer walls of the base plate (1) are provided with connecting grooves (11). The inner wall of the connecting groove (11) is fixedly connected with a locking block (14). The bottom surface of the cover plate (2) is fixedly connected with a locking plate (21). The locking plate (21) is inserted into the connecting groove (11) and engages with the locking block (14). A high-frequency transformer assembly (3) is installed at the center of the top surface of the base plate (1).

2. The intelligent high-frequency charger with a durable protective shell according to claim 1, characterized in that: The top surface of the base plate (1) has a limiting groove (17), and an insulating pad (18) is fixedly connected to the inner wall of the limiting groove (17). The high-frequency transformer assembly (3) is set on the top surface of the insulating pad (18).

3. A smart high-frequency charger with a durable protective shell according to claim 2, characterized in that: Both sides of the limiting groove (17) are provided with limiting slide grooves (15), which are opened on the top surface of the base plate (1).

4. A smart high-frequency charger with a durable protective shell according to claim 3, characterized in that: The inner wall of the limiting slide (15) is movably connected to a pressure plate (4). One side of the pressure plate (4) is engaged with the outer edge of the high-frequency transformer assembly (3). A spring (16) is connected between the bottom end of the pressure plate (4) and the inner wall of the limiting slide (15).

5. A smart high-frequency charger with a durable protective shell according to claim 1, characterized in that: A wiring slot (22) is installed on the outer wall of one end of the cover plate (2), and a ventilation hole (23) is provided on one side of the wiring slot (22). The ventilation hole (23) is opened through the outer wall of the cover plate (2).

6. A smart high-frequency charger with a durable protective shell according to claim 5, characterized in that: A cooling fan (24) is embedded in the outer wall of the other end of the cover plate (2), and a wire harness sleeve (25) is fixedly connected to the outer wall of the cover plate (2).

7. A smart high-frequency charger with a durable protective shell according to claim 1, characterized in that: A heat sink plate (13) is embedded in the bottom surface of the base plate (1), and a mounting hole (12) is provided through the top surface of the base plate (1).