Photovoltaic panel assisted folding recycling device
By designing a photovoltaic panel folding and recycling device, a combination of a base, a mobile compartment, and a folding frame is used to enable convenient unfolding and storage of photovoltaic panels. This solves the problems of large footprint and difficulty in quick unfolding and folding of traditional photovoltaic power generation systems, and reduces transportation and storage costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI LONGMAX TECH CO LTD
- Filing Date
- 2025-08-29
- Publication Date
- 2026-07-24
Smart Images

Figure CN224555555U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of auxiliary folding device technology, specifically to a photovoltaic panel auxiliary folding and recycling device. Background Technology
[0002] Among microgrid products, the main product involved is the mobile warehouse. Currently, traditional photovoltaic power generation systems have drawbacks such as large on-site footprint, long construction period, high labor costs, and fixed on-site product usage sites; they are also difficult to quickly deploy and relocate; and for larger solar panels, auxiliary devices are required to deploy and relocate the solar panels.
[0003] For example, Chinese patent CN219740302U discloses an electrically foldable solar panel. By setting a groove inside the first frame and setting sliders on both sides of the second frame that match the groove, the second frame can be seamlessly stored in the back of the first frame. The piston rod and the electric push rod are rotatably connected to the second mounting base and the base respectively.
[0004] However, the device requires an electric folding mechanism for each set of solar panels, which takes up space for storing and transporting the solar panels, making it inconvenient for large-scale mobile solar panel applications.
[0005] Based on this, this utility model designs a photovoltaic panel folding and recycling device to solve the above problems. Summary of the Invention
[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a photovoltaic panel folding and recycling device.
[0007] To achieve the above objectives, this utility model provides the following technical solution: A photovoltaic panel assisted folding and recycling device includes a base, a mobile compartment, and a folding frame; The base is used to support the mobile cabin, and solar panels are fixedly installed on the folding frame; adjacent folding frames are hinged together. Multiple sets of telescopic positioning structures for limiting the folding frame are symmetrically installed on both sides of the mobile cabin; auxiliary folding mechanisms for assisting in folding the frame are symmetrically installed on both sides of the mobile cabin on the base platform. The auxiliary folding mechanism includes a linear movement module, a flip support structure, and a flip drive module. A linear movement module for horizontal movement is mounted on the base, and a flip support structure for assisting in the folding and unfolding of the folding frame is mounted on the linear movement module. A flip drive module for driving the flip support structure is mounted on the linear movement module.
[0008] Furthermore, the side supports are spaced apart on multiple folding frames; the side supports are fixedly installed on the sides of the folding frames.
[0009] Furthermore, the linear motion module includes a mounting platform, a moving platform, a limiting guide rail, and a drive module. The mounting platform is fixedly mounted on the base, and the limiting guide rail is fixedly mounted on the mounting platform. The moving platform is slidably mounted on the limiting guide rail. The drive module is mounted on the moving platform.
[0010] Furthermore, the drive module includes a rack, a gear, and a drive motor. The drive motor is fixedly mounted on the moving platform; the output end of the drive motor passes through the moving platform and is fixedly connected to the gear; the rack is fixedly mounted on the mounting platform; the rack meshes with the gear.
[0011] Furthermore, the flipping support structure includes a flipping frame, a support plate, an unlocking pressure block, and a material support structure. The lower end of the flipping frame is rotatably mounted inside the moving platform, and the support plate is fixedly mounted on the upper side of the flipping frame. The unlocking pressure block is fixedly mounted in the middle of the support plate. The material support structure is mounted on the right side of the support plate.
[0012] Furthermore, the material support structure includes a material support plate and a limiting block. The lower end of the material support plate is hinged to the support plate. A torsion spring is sleeved on the hinge shaft of the material support plate and the support plate. The two elastic legs of the torsion spring abut against the material support plate and the support plate respectively. A limiting block for limiting the rotation direction of the right side of the support plate is fixedly installed on the right side of the support plate.
[0013] Furthermore, the flipping drive module includes a support frame, a guide wheel, a traction rope, a reduction motor, and a winding wheel. The support frame is fixedly mounted on the mounting platform, the guide wheel is rotatably mounted on the support frame, and a gear is rotatably mounted on the support frame. The reduction motor is fixedly mounted on the support frame. The output end of the reduction motor is fixedly connected to the winding wheel. One end of the traction rope is fixedly connected to the winding wheel, and the other end of the traction rope passes around the guide wheel and is fixedly connected to the upper side of the flipping frame.
[0014] Furthermore, the telescopic positioning structure includes a limiting installation module and a blocking module. The limiting installation module is installed on the movable chamber, and the blocking module is installed on the limiting installation module. The limiting installation module includes an installation cylinder and a second movable block. The installation cylinder is fixedly installed on the movable chamber, and a receiving groove is opened inside the installation cylinder. The second movable block slides within the receiving groove. The blocking module includes a second telescopic rod, a second spring, and a telescopic baffle. The telescopic baffle is fixedly installed on the lower side of the second movable block. The telescopic baffle extends out of the installation cylinder, and a guide surface is formed at the bottom of the telescopic baffle. A central hole is opened on the upper side of the telescopic baffle and the second movable block. The second telescopic rod is located in the central hole, and the telescopic baffle and the installation cylinder are connected by the second telescopic rod. The second spring is sleeved on the second telescopic rod. One end of the second spring is fixedly connected to the installation cylinder, and the other end of the second spring is fixedly connected to the telescopic baffle.
[0015] The beneficial effects of this utility model are as follows: the folding frame is unfolded by sequentially unlocking the telescopic positioning structure through the auxiliary unfolding mechanism; during the unfolding process, the telescopic positioning structure limits the folding frame to ensure orderly unfolding; the folding frame moves onto the support rail, which supports it; the angle between adjacent folding frames is adjusted according to the actual site conditions, and the height is adjusted by the height adjustment module, while the tilt adjustment module adjusts the support angle of the folding frame; after use, the folding frame is assisted in being stored in the mobile compartment by the auxiliary unfolding mechanism; this facilitates subsequent storage and transportation; the folding frames in the mobile compartment are relatively compact, thus facilitating the storage of more folding frames in a limited space; and the auxiliary unfolding mechanism and telescopic positioning structure prevent damage during the unfolding process. Attached Figure Description
[0016] Figure 1 This utility model provides a three-dimensional photovoltaic panel auxiliary folding and recycling device. Figure 1 ; Figure 2 This is a front view of a photovoltaic panel auxiliary folding and recycling device according to the present invention; Figure 3 For along Figure 2 A three-dimensional view after part of the structure has been removed along the AA direction; Figure 4 for Figure 3 Enlarged view of point B in the middle; Figure 5 for Figure 1 Enlarged view of point C in the middle; Figure 6 for Figure 3 Enlarged view at point D; Figure 7 for Figure 1 Enlarged view at point E in the middle; Figure 8 A three-dimensional view of the upper mounting plate and its connection structure; Figure 9 This is a front view of the upper mounting plate and its connecting structure. Figure 10 Right view of the upper mounting plate and its connecting structure; Figure 11 For along Figure 9 A three-dimensional view after part of the structure has been removed along the FF direction; Figure 12 For along Figure 10 A three-dimensional view after part of the structure has been removed in the GG direction.
[0017] The labels in the diagram represent: 1. Base; 2. Support rail; 21. Rail support assembly; 211. Fixed column; 212. Adjustable column; 213. Locking hole; 3. Adjustable support structure; 31. Height adjustment module; 311. Fixed mounting plate; 312. Threaded rod one; 313. Guide rod; 314. Adjusting frame; 315. Adjusting block one; 32. Tilt angle adjustment module; 321. Threaded rod two; 322. Adjusting block two; 323. Guide groove; 324. Moving... Component 1; 325. Rotating frame; 326. Limiting rod; 327. Support pad; 4. Moving compartment; 41. Conforming slot; 6. Moving compartment adjustment support assembly; 61. Moving compartment support module; 611. Upper mounting plate; 612. Lower mounting plate; 613. First rotating rod; 614. Second rotating rod; 615. Slider; 616. Slide groove; 617. Anti-slip plate; 62. Adjustment assembly; 621. Fixed plate; 622. Moving plate; 623. Threaded rod three; 624, Adjusting block three; 63, Adaptive moving module; 631, Telescopic rod one; 632, Spring one; 633, Mounting bracket; 634, Moving wheel; 7, Folding frame; 71, Side support rod; 8, Telescopic positioning structure; 81, Mounting cylinder; 82, Receiving groove; 83, Moving block two; 84, Telescopic rod two; 85, Spring two; 86, Telescopic baffle; 87, Guide surface; 9, Auxiliary retraction mechanism; 91, Linear moving module 911. Mounting platform; 912. Moving platform; 913. Limiting guide rail; 914. Rack; 915. Gear; 916. Drive motor; 92. Tilting support structure; 921. Tilting frame; 922. Support plate; 923. Unlocking pressure block; 924. Material support plate; 925. Limiting stop block; 93. Tilting drive module; 931. Support frame; 932. Guide wheel; 933. Traction rope; 934. Gear motor; 935. Winding wheel. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments.
[0019] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.
[0020] Example 1: In some embodiments, please refer to the accompanying drawings. Figures 1-4 A photovoltaic panel folding and recycling device includes a base 1, a mobile compartment 4, and a folding frame 7. The actual unfolded photovoltaic panel is quite long. Figure 1 Figure 2 It has been simplified.
[0021] The base 1 is used to support the mobile compartment 4, and solar panels are fixedly installed on the folding frame 7; adjacent folding frames 7 are hinged together.
[0022] Multiple sets of telescopic positioning structures 8 for limiting the folding frame 7 are symmetrically installed on both sides of the mobile compartment 4; auxiliary retraction mechanisms 9 for assisting in retracting and extending the folding frame 7 are symmetrically installed on both sides of the base 1 on the mobile compartment 4.
[0023] Two support rails 2 are symmetrically distributed, and multiple sets of rail support components 21 are evenly installed at equal intervals on the lower side of the support rails 2; multiple sets of adjustable support structures 3 for supporting the folding frame 7 are evenly arranged at equal intervals on the outer side of the support rails 2; solar panels are fixedly installed on the folding frame 7; adjacent folding frames 7 are hinged together by hinges.
[0024] The bottom of the mobile compartment 4 is symmetrically provided with multiple conformal slots 41; the mobile compartment adjustment support assembly 6 is located in the conformal slots 41.
[0025] like Figure 2 As shown, the adjustable support structure 3 includes a height adjustment module 31 and a tilt adjustment module 32, with the tilt adjustment module 32 mounted on the height adjustment module 31.
[0026] In this embodiment, when the photovoltaic panel assisted folding and recycling device is working normally, the folding frame 7 is initially stored in the mobile compartment 4, which facilitates the overall transfer of the mobile compartment 4 and the folding frame 7. After being transported to the designated location, the mobile compartment 4 and the folding frame 7 inside are hoisted onto the base platform 1 by a crane.
[0027] The mobile compartment adjustment support component 6 is filled into the conformal slot 41 at the bottom of the mobile compartment 4. The flatness and height of the mobile compartment 4 are finely adjusted by adjusting the mobile compartment adjustment support component 6. Two auxiliary retraction mechanisms 9 are installed on the base 1 on both sides of the mobile compartment 4. At the same time, the guide rail support component 21 is fixedly installed with the support guide rail 2, and the support guide rail 2 is supported by the guide rail support component 21.
[0028] Then, the telescopic positioning structure 8 is unlocked sequentially by the auxiliary unfolding mechanism 9, and then the folding frame 7 is unfolded in an orderly manner. During the unfolding of the folding frame 7, the telescopic positioning structure 8 limits the folding frame 7 to ensure that the folding frame 7 unfolds in an orderly manner. The folding frame 7 is moved to the support rail 2, and the support rail 2 supports the folding frame 7. The angle between adjacent folding frames 7 is adjusted according to the actual site conditions. At the same time, the height is adjusted by the height adjustment module 31, and the support angle of the folding frame 7 is adjusted by the tilt adjustment module 32.
[0029] After use, the folding frame 7 is stored in the mobile compartment 4 with the help of the auxiliary unfolding mechanism 9, which facilitates subsequent storage and transportation.
[0030] The folding frame 7 inside the mobile compartment 4 is relatively compact, making it easier to accommodate more folding frames 7 within a limited space. Simultaneously, the auxiliary unfolding mechanism 9 and the telescopic positioning structure 8 assist in unfolding and retracting, preventing damage to the folding frame 7 during the unfolding and retracting process. The tilt angle and height of the mobile compartment 4 are adjusted by the mobile compartment adjustment support component 6, ensuring the stability of the mobile compartment 4 and matching the height of the mobile compartment 4 with the support guide rail 2, facilitating the unfolding and retracting of the folding frame 7. The height adjustment module 31 and the tilt angle adjustment module 32 work together to support adjacent folding frames 7, allowing for adjustment of the tilt angle of the folding frame 7 according to actual site conditions, ensuring that the folding frame 7 is fully unfolded within the effective space, and allowing for adjustments as needed.
[0031] Example 2: In some embodiments, such as Figure 7 As shown, the guide rail support assembly 21 includes a fixed column 211 and an adjusting column 212. The fixed column 211 and the adjusting column 212 are connected in a limiting sliding connection. Multiple sets of locking holes 213 are evenly spaced on the sides of the fixed column 211 and the adjusting column 212. The top of the adjusting column 212 is fixedly connected to the support guide rail 2.
[0032] By sliding the fixed column 211 and the adjusting column 212 relative to each other, the overall height of the fixed column 211 and the adjusting column 212 is adjusted. After the locking holes 213 on the fixed column 211 and the adjusting column 212 are aligned, the fixed column 211 and the adjusting column 212 are locked with bolts, thereby fixing the overall height of the fixed column 211 and the adjusting column 212. The fixed column 211 is fixed to the ground, and the adjusting column 212 supports the guide rail 2. Thus, the support and adjustment of the guide rail 2 are achieved.
[0033] like Figure 7 As shown, the height adjustment module 31 includes a fixed mounting plate 311, a threaded rod 312, a guide rod 313, an adjustment frame 314, and an adjustment block 315. The threaded rod 312 is rotatably mounted on the fixed mounting plate 311, and the guide rods 313 are symmetrically fixedly mounted on the fixed mounting plate 311. The adjustment block 315 is threadedly connected to the threaded rod 312 through a threaded sleeve. The lower side of the adjustment frame 314 is connected to the threaded rod 312 and the guide rod 313. The upper side of the adjustment frame 314 is connected to the tilt adjustment module 32.
[0034] A cylindrical tube is symmetrically fixedly installed at the bottom of the adjusting frame 314. The cylindrical tube is slidably connected to the guide rod 313. An adjusting cylinder is fixedly installed at the bottom of the adjusting frame 314. The adjusting block 315 is rotatably connected to the adjusting cylinder. A horizontal plate is fixedly installed on the upper side of the adjusting frame 314. The horizontal plate is connected to the tilt adjustment module 32.
[0035] The tilt adjustment module 32 includes a synchronous adjustment module and a limit module. The synchronous adjustment module is installed on the horizontal plate on the adjustment frame 314, and the limit module is installed on the synchronous adjustment module.
[0036] The synchronous adjustment module includes a threaded rod 321, an adjusting block 322, and a moving block 324. The threaded rod 321 is threadedly connected to the adjusting block 322 via a threaded sleeve. The adjusting block 322 is rotatably mounted on the horizontal plate of the adjustment frame 314. The upper end of the threaded rod 321 passes through the horizontal plate and is fixedly connected to the moving block 324.
[0037] The limiting module includes a rotating frame 325, a limiting rod 326, and a support pad 327. The upper ends of the two rotating frames 325 are symmetrically rotated and mounted on a fixed shaft, which is fixedly connected to the moving block 324. The lower end of the rotating frame 325 is fixedly mounted with the limiting rod 326. The horizontal plate of the adjusting frame 314 has symmetrically opened guide grooves 323 on both sides. The limiting rod 326 slides in the guide groove 323. The upper side of the rotating frame 325 is fixedly mounted with the support pad 327.
[0038] Rotate the adjusting block 315, which drives the threaded rod 312 to rotate, thereby adjusting the length of the threaded rod 312 on the upper side of the adjusting block 315; the threaded rod 312 drives the adjusting frame 314 to move vertically under the limiting action of the guide rod 313, thereby adjusting the height of the adjusting frame 314.
[0039] Rotating adjustment block 322 causes threaded rod 321 to rotate, thereby adjusting the length of threaded rod 321 on the upper side of adjustment block 322. Threaded rod 321 causes moving block 324 to move vertically, thereby causing the upper side of rotating frame 325 to move vertically. During this process, the lower side of rotating frame 325 moves horizontally along guide groove 323 through the limiting rod 326, thereby adjusting the angle of rotating frame 325. This makes the angle of rotating frame 325 match the included angle between it and the adjacent folding frame 7, thus facilitating the support of folding frame 7 by the support pad 327 on rotating frame 325.
[0040] like Figures 8-12 As shown, the mobile cabin adjustment support assembly 6 includes a mobile cabin support module 61, an adjustment component 62, and an adaptive movement module 63. The mobile cabin support module 61 is equipped with an adjustment component 62 for adjusting the overall height of the mobile cabin support module 61. Multiple sets of adaptive movement modules 63 are symmetrically installed on both sides of the mobile cabin support module 61 to facilitate the movement of the mobile cabin support module 61.
[0041] The mobile warehouse support module 61 includes an adjustment module and a limit module, with the limit module installed on the adjustment module.
[0042] The adjustment module includes an upper mounting plate 611, a lower mounting plate 612, a first rotating rod 613, and a second rotating rod 614. The first rotating rod 613 and the second rotating rod 614 are rotatably connected to the middle section. The two sets of first rotating rods 613 and second rotating rods 614 are symmetrically distributed between the upper mounting plate 611 and the lower mounting plate 612. One end of the first rotating rod 613 is rotatably connected to the lower mounting plate 612, and the other end of the first rotating rod 613 is connected to the upper mounting plate 611 through a limiting module. One end of the second rotating rod 614 is rotatably connected to the upper mounting plate 611, and the other end of the second rotating rod 614 is connected to the lower mounting plate 612 through a limiting module.
[0043] The limiting module includes a slider 615, which is fixedly installed at the other end of the first rotating rod 613 and the second rotating rod 614; the upper mounting plate 611 and the lower mounting plate 612 are symmetrically provided with sliding grooves 616, and the slider 615 slides within the sliding grooves 616 for limiting.
[0044] The mobile cabin support module 61 also includes an anti-slip plate 617, which is fixedly installed on the upper side of the upper mounting plate 611 and on the lower side of the lower mounting plate 612.
[0045] The adjustment assembly 62 includes a fixed plate 621, a movable plate 622, a threaded rod 623, and an adjustment block 624. The fixed plate 621 is fixedly installed on the lower mounting plate 612. The movable plate 622 is fixedly connected to the lower slider 615. The threaded rod 623 is threadedly connected to the movable plate 622 through a threaded sleeve. One end of the threaded rod 623 is rotatably connected to the fixed plate 621, and the other end of the threaded rod 623 is fixedly installed with the adjustment block 624.
[0046] The adaptive moving module 63 includes an elastic support module and a moving wheel 634. The elastic support module is installed on the lower side of the upper mounting plate 611, and the moving wheel 634 is installed on the lower side of the elastic support module. The elastic support module includes a telescopic rod 631, a spring 632, and a mounting frame 633. The upper mounting plate 611 and the mounting frame 633 are connected by the telescopic rod 631. The spring 632 is sleeved on the telescopic rod 631. One end of the spring 632 is fixedly connected to the upper mounting plate 611, and the other end of the spring 632 is fixedly connected to the mounting frame 633. The moving wheel 634 is rotatably mounted on the mounting frame 633.
[0047] The telescopic rod 631 consists of a sleeve and a center rod, which are connected in a limiting sliding connection; the sleeve is fixedly connected to the upper mounting plate 611, and the center rod is fixedly connected to the mounting bracket 633.
[0048] In the initial state, the movable wheel 634 supports the upper mounting plate 611 and the lower mounting plate 612, the first rotating rod 613, the second rotating rod 614, the slider 615, and other components via the spring 632 and the mounting bracket 633. At this time, the bottom of the lower mounting plate 612 does not contact the base 1. The support of the movable wheel 634 facilitates the overall movement, making it easy to move the movable wheel 634 into the conformal slot 41 at the bottom of the movable chamber 4. This facilitates the movement of the upper mounting plate 611 and the lower mounting plate 612 to the raised position when lifting and adjusting the movable chamber 4, which has a large mass. Then, the adjusting block 624 is adjusted, and the rotation of the adjusting block 624 drives the threaded rod 623 to move from... The length of the threaded rod 623 on one side of the moving plate 622 is changed, thereby driving the moving plate 622 to move. The moving plate 622 moves horizontally under the limiting action of the slider 615 and the slide groove 616. The slider 615 drives one end of the first rotating rod 613 and the second rotating rod 614 to move, thereby changing the included angle between the first rotating rod 613 and the second rotating rod 614, so that the upper mounting plate 611 and the lower mounting plate 612 unfold. Until the distance between the lower mounting plate 612 and the upper mounting plate 611 is greater than the height of the conformal slot 41, at which point the bottom of the lower mounting plate 612 contacts the base 1, and the top of the upper mounting plate 611 contacts the moving chamber 4. Anti-slip is achieved by the anti-slip plate 617, making the support more stable.
[0049] like Figure 6 As shown, the telescopic positioning structure 8 includes a limiting installation module and a material blocking module. The limiting installation module is installed on the mobile compartment 4, and the material blocking module is installed on the limiting installation module.
[0050] The limiting installation module includes an installation cylinder 81 and a second movable block 83. The installation cylinder 81 is fixedly installed on the movable compartment 4. A receiving groove 82 is opened inside the installation cylinder 81, and the second movable block 83 slides within the receiving groove 82.
[0051] The material blocking module includes a telescopic rod 84, a spring 85, and a telescopic baffle 86. The telescopic baffle 86 is fixedly installed on the lower side of the movable block 83 and extends out of the mounting cylinder 81. A guide surface 87 is formed at the bottom of the telescopic baffle 86. A central hole is opened on the upper side of the telescopic baffle 86 and the movable block 83. The telescopic rod 84 is located in the central hole and is connected to the mounting cylinder 81 through the telescopic rod 84. The spring 85 is sleeved on the telescopic rod 84. One end of the spring 85 is fixedly connected to the mounting cylinder 81, and the other end of the spring 85 is fixedly connected to the telescopic baffle 86.
[0052] The telescopic rod 84 consists of a sleeve and a central rod, which are connected in a limiting sliding connection; the sleeve is fixedly connected to the telescopic baffle 86, and the central rod is fixedly connected to the mounting cylinder 81.
[0053] like Figures 3-5As shown, the auxiliary folding mechanism 9 includes a linear movement module 91, a flip support structure 92, and a flip drive module 93. The linear movement module 91 for horizontal movement is installed on the base 1, and the flip support structure 92 for assisting in the folding of the folding frame 7 is installed on the linear movement module 91. The flip drive module 93 for driving the flip support structure 92 is installed on the linear movement module 91.
[0054] Side support rods 71 are spaced apart on multiple folding frames 7; the side support rods 71 are fixedly installed on the side of the folding frame 7.
[0055] The linear motion module 91 includes a mounting platform 911, a moving platform 912, a limiting guide rail 913, and a drive module. The mounting platform 911 is fixedly mounted on the base 1, and the limiting guide rail 913 is fixedly mounted on the mounting platform 911. The moving platform 912 is slidably mounted on the limiting guide rail 913. The drive module is mounted on the moving platform 912.
[0056] The drive module includes a rack 914, a gear 915, and a drive motor 916. The drive motor 916 is fixedly installed on the moving platform 912. The output end of the drive motor 916 passes through the moving platform 912 and is fixedly connected to the gear 915. The rack 914 is fixedly installed on the mounting platform 911. The rack 914 is meshed with the gear 915.
[0057] The flipping support structure 92 includes a flipping frame 921, a support plate 922, an unlocking block 923, and a material support structure. The lower end of the flipping frame 921 is rotatably mounted inside the moving platform 912. The support plate 922 is fixedly mounted on the upper side of the flipping frame 921. The unlocking block 923 is fixedly mounted in the middle of the support plate 922. The material support structure is mounted on the right side of the support plate 922.
[0058] The material support structure includes a material support plate 924 and a limiting block 925. The lower end of the material support plate 924 is hinged to the support plate 922. A torsion spring is sleeved on the hinge shaft of the material support plate 924 and the support plate 922. The two elastic legs of the torsion spring abut against the material support plate 924 and the support plate 922 respectively. A limiting block 925 for limiting the rotation direction of the right side material support plate 924 is fixedly installed on the right side of the support plate 922.
[0059] The flipping drive module 93 includes a support frame 931, a guide wheel 932, a traction rope 933, a reduction motor 934, and a take-up reel 935. The support frame 931 is fixedly mounted on the mounting platform 911. The guide wheel 932 is rotatably mounted on the support frame 931, and a gear 915 is rotatably mounted on the support frame 931. The reduction motor 934 is fixedly mounted on the support frame 931. The output end of the reduction motor 934 is fixedly connected to the take-up reel 935. One end of the traction rope 933 is fixedly connected to the take-up reel 935, and the other end of the traction rope 933 passes around the guide wheel 932 and is fixedly connected to the upper side of the flipping frame 921.
[0060] During assisted unfolding, the drive motor 916 drives the gear 915 to rotate. The gear 915, in conjunction with the rack 914, drives the moving platform 912 to move. The moving platform 912 moves horizontally under the limiting action of the limiting guide rail 913; this causes the flipping frame 921 to move horizontally, positioning it opposite the folding frame 7 to be flipped. During this process, the material support plate 924 contacts the side support rod 71 and is pressed down by the side support rod 71, causing the torsion spring to twist. When it moves to the left side of the side support rod 71, the torsion spring resets, causing the material support plate 924 to reset; and the unlocking block 923 is pushed by the guide surface 87. The telescopic baffle 86 moves vertically, the second spring 85 retracts, and the second moving block 83 moves vertically upward. At this time, the telescopic baffle 86 no longer obstructs the movement of the side support rod 71. Then, the folding frame 7 can be flipped manually or with external mechanical assistance. At the same time, the reduction motor 934 drives the traction rope 933 to unwind through the winding wheel 935, so that the folding frame 7 flips slowly and smoothly. At this time, the other folding frames 7 in the moving compartment 4 are blocked by the telescopic baffle 86 and the side support rod 71, thus avoiding the simultaneous flipping of other folding frames 7 inside when one folding frame 7 is flipped, and realizing the orderly unfolding of the folding frame 7.
[0061] When the folding frame 7 is being stored in the mobile compartment 4, the tilting frame 921 is tilted downwards until the material support plate 924 contacts the side support rod 71. After the material support plate 924 rotates and moves to the underside of the side support rod 71, the torsion spring resets, causing the material support plate 924 to return to its original position, thus supporting the side support rod 71. Then, the reduction motor 934 drives the winding wheel 935 to rotate, thereby winding the traction rope 933. The traction rope 933, guided by the guide wheel 932, drives the tilting frame 921 to tilt upwards, thereby passing through the support plate 922 and the unlocking block 9. 23. The material support plate 924 and the limiting block 925 drive the side support rod 71 to flip upward; when the side support rod 71 moves to the side of the telescopic baffle 86, the unlocking pressure block 923 in the middle of the support plate 922 pushes the telescopic baffle 86 vertically upward again, so that the telescopic baffle 86 does not block the movement of the side support rod 71, thereby making it easier to store the folding frame 7 into the mobile compartment 4; and with the cooperation of the telescopic baffle 86, the folding frame 7 that has been stored is positioned to prevent the folding frame 7 stored in the mobile compartment 4 from being pulled open again by the external folding frame 7.
[0062] like Figures 1-8 As shown, the method for folding and recycling photovoltaic panels using this invention is as follows: Step 1: The folding frame 7 is stored inside the mobile compartment 4, which facilitates the overall transfer of the mobile compartment 4 and the folding frame 7. After being transported to the designated location, the mobile compartment 4 and the folding frame 7 inside are hoisted onto the base 1 by a crane. Step 2: Fill the conformal slot 41 at the bottom of the mobile compartment 4 with the mobile compartment adjustment support component 6, and fine-tune the flatness and height of the mobile compartment 4 by adjusting the mobile compartment adjustment support component 6; install the two auxiliary retraction mechanisms 9 on the base 1 on both sides of the mobile compartment 4, and fix the guide rail support component 21 to the support guide rail 2, and support the support guide rail 2 by the guide rail support component 21; Step 3: Unlock the telescopic positioning structure 8 sequentially through the auxiliary unfolding mechanism 9, and then assist in unfolding the folding frame 7; during the unfolding process of the folding frame 7, the telescopic positioning structure 8 limits the folding frame 7 to unfold in an orderly manner; move the folding frame 7 onto the support rail 2, and support the folding frame 7 through the support rail 2; adjust the angle between adjacent folding frames 7 according to the actual site conditions, and adjust the height through the height adjustment module 31 and adjust the support angle of the folding frame 7 through the tilt adjustment module 32; Step 4: When it is necessary to transfer again, the folding frame 7 is stored in the mobile compartment 4 with the help of the auxiliary unfolding mechanism 9, and then the mobile compartment 4 is lifted onto the transport vehicle by an external crane for transfer.
[0063] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A photovoltaic panel assisted folding and recycling device, comprising a base (1), a mobile compartment (4), and a folding frame (7), characterized in that: The base (1) is used to support the mobile compartment (4), and solar panels are fixedly installed on the folding frame (7); adjacent folding frames (7) are hinged together. Multiple sets of telescopic positioning structures (8) for limiting the folding frame (7) are symmetrically installed on both sides of the mobile compartment (4); auxiliary folding mechanisms (9) for assisting in folding the folding frame (7) are symmetrically installed on both sides of the base (1) on the mobile compartment (4). The auxiliary folding mechanism (9) includes a linear movement module (91), a flip support structure (92), and a flip drive module (93). A linear movement module (91) for horizontal movement is installed on the base (1), and a flip support structure (92) for assisting the folding frame (7) in folding is installed on the linear movement module (91). A flip drive module (93) for driving the flip support structure (92) is installed on the linear movement module (91).
2. The photovoltaic panel auxiliary folding and recycling device according to claim 1, characterized in that, Side support rods (71) are spaced apart on multiple folding frames (7); side support rods (71) are fixedly installed on the side of the folding frame (7).
3. The photovoltaic panel auxiliary folding and recycling device according to claim 2, characterized in that, The linear motion module (91) includes a mounting platform (911), a moving platform (912), a limiting guide rail (913), and a drive module. The mounting platform (911) is fixedly mounted on the base (1), and the limiting guide rail (913) is fixedly mounted on the mounting platform (911). The moving platform (912) is slidably mounted on the limiting guide rail (913). The drive module is mounted on the moving platform (912).
4. The photovoltaic panel auxiliary folding and recycling device according to claim 3, characterized in that, The drive module includes a rack (914), a gear (915), and a drive motor (916). The drive motor (916) is fixedly installed on the moving platform (912). The output end of the drive motor (916) passes through the moving platform (912) and is fixedly connected to the gear (915). The rack (914) is fixedly installed on the mounting platform (911). The rack (914) meshes with the gear (915).
5. The photovoltaic panel auxiliary folding and recycling device according to claim 4, characterized in that, The flipping support structure (92) includes a flipping frame (921), a support plate (922), an unlocking block (923), and a material support structure. The lower end of the flipping frame (921) is rotatably installed inside the moving platform (912). The support plate (922) is fixedly installed on the upper side of the flipping frame (921). The unlocking block (923) is fixedly installed in the middle of the support plate (922). The material support structure is installed on the right side of the support plate (922).
6. The photovoltaic panel auxiliary folding and recycling device according to claim 5, characterized in that, The material support structure includes a material support plate (924) and a limiting block (925). The lower end of the material support plate (924) is hinged to the support plate (922). A torsion spring is sleeved on the hinge shaft of the material support plate (924) and the support plate (922). The two elastic legs of the torsion spring abut against the material support plate (924) and the support plate (922) respectively. A limiting block (925) for limiting the rotation direction of the right side material support plate (924) is fixedly installed on the right side of the support plate (922).
7. The photovoltaic panel auxiliary folding and recycling device according to claim 6, characterized in that, The flipping drive module (93) includes a support frame (931), a guide wheel (932), a traction rope (933), a reduction motor (934), and a take-up wheel (935). The support frame (931) is fixedly installed on the mounting platform (911). The guide wheel (932) is rotatably installed on the support frame (931), and a gear (915) is rotatably installed on the support frame (931). The reduction motor (934) is fixedly installed on the support frame (931). The output end of the reduction motor (934) is fixedly connected to the take-up wheel (935). One end of the traction rope (933) is fixedly connected to the take-up wheel (935), and the other end of the traction rope (933) passes around the guide wheel (932) and is fixedly connected to the upper side of the flipping frame (921).
8. The photovoltaic panel auxiliary folding and recycling device according to claim 7, characterized in that, The telescopic positioning structure (8) includes a limiting installation module and a blocking module. The limiting installation module is installed on the mobile compartment (4), and the blocking module is installed on the limiting installation module. The limiting installation module includes an installation cylinder (81) and a second moving block (83). The installation cylinder (81) is fixedly installed on the mobile compartment (4), and a receiving groove (82) is provided inside the installation cylinder (81). The second moving block (83) slides within the receiving groove (82). The blocking module includes a second telescopic rod (84), a second spring (85), and a telescopic baffle (86). The telescopic baffle (86) is fixedly installed on the mobile compartment (4). On the lower side of the moving block 2 (83), the telescopic baffle (86) extends out of the mounting cylinder (81), and a guide surface (87) is formed at the bottom of the telescopic baffle (86); a central hole is opened on the upper side of the telescopic baffle (86) and the moving block 2 (83), and the telescopic rod 2 (84) is located in the central hole. The telescopic baffle (86) and the mounting cylinder (81) are connected by the telescopic rod 2 (84); a spring 2 (85) is sleeved on the telescopic rod 2 (84); one end of the spring 2 (85) is fixedly connected to the mounting cylinder (81), and the other end of the spring 2 (85) is fixedly connected to the telescopic baffle (86).