A press-fit mounting device

Abstract

The utility model relates to a kind of compression mounting equipment, including drive mechanism and compression mounting mechanism, the drive mechanism is used to drive the compression mounting mechanism moves, the compression mounting mechanism includes mounting seat, execution component and heating component, the execution component and heating component are all located on the mounting seat, the execution component includes the suction head for suctioning to be mounted workpiece, the heating component is adjacent to the suction head arrangement, and be configured as heating the workpiece on the suction head, to make the glue pre-solidification on the workpiece.The utility model can guarantee the consistency of the height of workpiece when compression mounting, and then improve product quality.

Description

Technical Field

[0001] This utility model relates to the field of automated assembly equipment, and more specifically, to a pressing and bonding equipment. Background Technology

[0002] In the manufacturing process of some electronic products, it is necessary to pick up coils coated with adhesive using a pick-and-place tool and transfer the coils to the target substrate for bonding. However, because the adhesive is exposed to room temperature, its surface layer is prone to displacement due to flow, resulting in uneven adhesive distribution after the coil is pressed. This hinders the pick-and-place tool from fully bonding the coil, causing inconsistent coil mounting heights. At the same time, the uneven adhesive layer distribution reduces the bonding strength between the coil and the substrate, affecting product quality. Utility Model Content

[0003] The purpose of this invention is to provide a lamination and mounting equipment that can ensure a high degree of consistency of workpieces during lamination and mounting, thereby improving product quality.

[0004] A pressing and mounting device includes a driving mechanism and a pressing mechanism. The driving mechanism is used to drive the pressing mechanism to move. The pressing mechanism includes a mounting base, an actuating component, and a heating component. The actuating component and the heating component are both disposed on the mounting base. The actuating component includes a suction head for picking up a workpiece to be mounted. The heating component is disposed adjacent to the suction head and configured to heat the workpiece on the suction head to pre-cure the adhesive on the workpiece.

[0005] In the above technical solution, the suction head can pick up the workpiece to be mounted and drive it to the target position for pressing and mounting via a drive mechanism. By integrating the heating component into the mounting base and placing it adjacent to the suction head, the adhesive on the workpiece can be continuously heated during pressing and mounting, ensuring that the adhesive is pre-cured. This allows the adhesive to be applied more evenly during pressing, thereby avoiding the problem of inconsistent pressing height caused by adhesive flow.

[0006] Furthermore, the heating assembly includes at least one ultraviolet heating lamp, the light-emitting surface of which faces the workpiece.

[0007] In the above technical solution, the workpiece on the suction head is irradiated with ultraviolet heating lamps in a directional manner, which can accurately control the heating range and avoid energy waste.

[0008] Furthermore, the heating assembly also includes a fixing plate, through which the ultraviolet heating lamp passes.

[0009] In the above technical solution, a fixing plate is set to provide an installation base for the ultraviolet heating lamp, ensuring the stability of the ultraviolet heating lamp's position.

[0010] Furthermore, the execution component also includes a first lifting drive, which is used to drive the suction head to move vertically up and down.

[0011] In the above technical solution, the first lifting drive component can drive the suction head to move vertically, ensuring that the workpiece presses against the target surface with a vertical trajectory, thus ensuring uniform pressure.

[0012] Furthermore, a visual positioning component is mounted on the mounting base, and the visual positioning component is disposed adjacent to the suction head.

[0013] In the above technical solution, the vision positioning component can perform vision positioning before picking up the workpiece and pressing it, thereby ensuring the accuracy of pressing.

[0014] Furthermore, the visual positioning component includes a second lifting drive, a lifting base, a camera, and a light source. The output end of the second lifting drive is connected to the lifting base, and the camera and the light source are both mounted on the lifting base.

[0015] In the above technical solution, the overall lifting structure of the camera and light source is linked by the second lifting drive component, which can dynamically adjust the focal length of the vision system according to the thickness of the workpiece to adapt to the positioning requirements of coils of different specifications.

[0016] Furthermore, the light source is located below the camera, and the light source is ring-shaped with a through hole in its center for the camera to capture images.

[0017] In the above technical solution, the ring-shaped light source can provide shadowless ring illumination while avoiding obstruction of the camera.

[0018] Furthermore, the driving mechanism includes a first driving component and a second driving component, wherein the first driving component is used to drive the pressing mechanism to move along a first horizontal direction, and the second driving component is used to drive the pressing mechanism to move along a second horizontal direction orthogonal to the first horizontal direction.

[0019] In the above technical solution, the first drive component and the second drive component cooperate to drive the pressing mechanism to move in two orthogonal horizontal directions, so that the pressing mechanism can move flexibly and be accurately aligned.

[0020] Compared with the prior art, the beneficial effects of this utility model are: the suction head can pick up the workpiece to be mounted and drive it to the target position for pressing and mounting via a drive mechanism. By integrating the heating component into the mounting base and placing it adjacent to the suction head, the adhesive on the workpiece can be continuously heated during pressing and mounting, ensuring that the adhesive is pre-cured. This allows the adhesive to be applied more evenly during pressing, thereby avoiding the problem of inconsistent pressing height caused by adhesive flow. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of the lamination and bonding equipment according to an embodiment of the present invention.

[0022] Figure 2 This is a schematic diagram of the pressing mechanism according to an embodiment of the present utility model.

[0023] Figure 3 This is a schematic diagram of the structure of the execution component and the heating component in an embodiment of the present utility model.

[0024] Explanation of icon numbers: Drive mechanism 1, first drive assembly 11, second drive assembly 12, press-fitting mechanism 2, mounting base 21, execution assembly 22, suction head 221, heating assembly 23, ultraviolet heating lamp 231, fixing plate 232, vision positioning assembly 24, second lifting drive component 241, lifting base 242, camera 243, light source 244. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0026] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0027] Please refer to Figures 1 to 3 In a preferred embodiment, the pressing and mounting equipment of this utility model mainly includes a driving mechanism 1 and a pressing mechanism 2. The driving mechanism 1 is used to drive the pressing mechanism 2 to move. The pressing mechanism 2 includes a mounting base 21, an execution component 22, and a heating component 23. The execution component 22 and the heating component 23 are both disposed on the mounting base 21. The execution component 22 includes a suction head 221 for picking up the workpiece to be mounted. The heating component 23 is disposed adjacent to the suction head 221 and is configured to heat the workpiece on the suction head 221 so that the adhesive on the workpiece is pre-cured.

[0028] The suction head 221 is connected to a negative pressure device (not shown), which can suck up the workpiece to be pressed and mounted by negative pressure, and drive it to the target position by the drive mechanism 1 for pressing and mounting. By integrating the heating component 23 into the mounting base 21 and setting it adjacent to the suction head 221, the adhesive on the workpiece can be continuously heated during pressing and mounting, ensuring that the adhesive is pre-cured, so that the adhesive can be more uniform during pressing, thereby avoiding the problem of inconsistent pressing height caused by adhesive flow.

[0029] Please refer to Figure 3 The heating assembly 23 includes at least one ultraviolet (UV) heating lamp 231, with the light-emitting surface of the UV heating lamp 231 facing the workpiece. The UV heating lamp 231 can be any existing type. A mounting base 21 has a fixing plate 232, through which the UV heating lamp 231 passes, its light-emitting surface facing the workpiece, thereby directionally irradiating the workpiece on the suction head 221. This allows for precise control of the heating range and avoids energy waste. The fixing plate 232 provides a mounting foundation for the UV heating lamp 231, ensuring the stability of its position.

[0030] The execution component 22 also includes a first lifting drive, which drives the suction head 221 to move vertically. The first lifting drive can be an existing linear drive device, such as a linear cylinder, whose output end is connected to the suction head 221, enabling it to move vertically. It should be noted that in this embodiment, the first lifting drive is located inside a housing, therefore it is not directly shown in the accompanying drawings. The first lifting drive can drive the suction head 221 to move vertically, ensuring that the workpiece presses against the target surface along a vertical trajectory, thus guaranteeing uniform pressure.

[0031] In this embodiment, a vision positioning component 24 is mounted on the mounting base 21, and the vision positioning component 24 is disposed adjacent to the suction head 221. The vision positioning component 24 can perform visual positioning before picking up the workpiece and pressing, thereby ensuring the accuracy of pressing.

[0032] Specifically, the vision positioning component 24 includes a second lifting drive 241, a lifting base 242, a camera 243, and a light source 244. The output end of the second lifting drive 241 is connected to the lifting base 242, and both the camera 243 and the light source 244 are mounted on the lifting base 242. The second lifting drive 241 can be an existing linear drive device, such as a linear module. The second lifting drive 241 can drive the camera 243 and the light source 244 to rise and fall as a whole, dynamically adjusting the focal length of the vision system according to the workpiece thickness to adapt to the positioning requirements of coils of different specifications.

[0033] In this embodiment, the light source 244 is located below the camera 243. The light source 244 is ring-shaped, with a through-hole in its center for the camera 243 to capture images. The ring-shaped light source 244 can provide shadowless ring illumination while avoiding obstruction of the camera 243.

[0034] Please refer to this again. Figure 1 The drive mechanism 1 includes a first drive assembly 11 and a second drive assembly 12. The first drive assembly 11 drives the pressing mechanism 2 to move along a first horizontal direction, and the second drive assembly 12 drives the pressing mechanism 2 to move along a second horizontal direction orthogonal to the first horizontal direction. The first drive assembly 11 and the second drive assembly 12 can be existing linear drive modules. Through the cooperation of the first drive assembly 11 and the second drive assembly 12, the pressing mechanism 2 can be driven to move in two orthogonal horizontal directions, making the pressing mechanism 2 move flexibly and be accurately aligned.

[0035] In the description of this utility model, it should be understood that terms such as "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0036] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A lamination and bonding device, characterized in that, The device includes a drive mechanism and a pressing mechanism. The drive mechanism is used to drive the pressing mechanism to move. The pressing mechanism includes a mounting base, an actuation component, and a heating component. The actuation component and the heating component are both disposed on the mounting base. The actuation component includes a suction head for picking up the workpiece to be mounted. The heating component is disposed adjacent to the suction head and is configured to heat the workpiece on the suction head to pre-cure the adhesive on the workpiece.

2. The lamination and mounting equipment according to claim 1, characterized in that, The heating assembly includes at least one ultraviolet heating lamp, the light-emitting surface of which faces the workpiece.

3. The lamination and mounting equipment according to claim 2, characterized in that, The heating assembly also includes a fixing plate, through which the ultraviolet heating lamp passes.

4. The lamination and mounting equipment according to claim 1, characterized in that, The execution component further includes a first lifting drive, which is used to drive the suction head to move vertically up and down.

5. The lamination and mounting equipment according to claim 1, characterized in that, A visual positioning component is mounted on the mounting base, and the visual positioning component is positioned adjacent to the suction head.

6. The lamination and mounting equipment according to claim 5, characterized in that, The visual positioning component includes a second lifting drive, a lifting base, a camera, and a light source. The output end of the second lifting drive is connected to the lifting base, and the camera and the light source are both mounted on the lifting base.

7. The lamination and mounting equipment according to claim 6, characterized in that, The light source is located below the camera. The light source is ring-shaped and has a through hole in its center for the camera to capture images.

8. The lamination and mounting equipment according to claim 1, characterized in that, The driving mechanism includes a first driving component and a second driving component. The first driving component is used to drive the pressing mechanism to move along a first horizontal direction, and the second driving component is used to drive the pressing mechanism to move along a second horizontal direction orthogonal to the first horizontal direction.

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