Modular combined tea fermentation reaction bin device

Abstract

This utility model discloses a modular combined tea fermentation reaction chamber device, relating to the field of tea fermentation technology. The modular combined tea fermentation reaction chamber device includes a lower shell, a fermentation mechanism, and a connecting mechanism. An upper shell is positioned directly above the lower shell. The connecting mechanism is located between the lower and upper shells and includes fixing plates, magnets, and metal plates. Two sets of fixing plates are fixedly installed on each of the two outer surfaces of the upper shell, and a set of magnets is fixedly installed at the bottom of each of the four sets of fixing plates. A set of metal plates is fixedly installed on each of the two outer surfaces of the lower shell. This modular combined tea fermentation reaction chamber device, through the cooperation of the lower shell, upper shell, and connecting mechanism, allows for convenient maintenance by operators through modular assembly. It facilitates inspection and cleaning, as well as flexible relocation and use, thus improving the practicality of the device.

Description

Technical Field

[0001] This utility model relates to the field of tea fermentation technology, and in particular to a modular combined tea fermentation reaction chamber device. Background Technology

[0002] Chinese patent document CN219537354U discloses a multi-layer tea fermentation chamber, including a main body, a ventilation fan, a bearing ring, a mounting ring, a mesh bag, a mounting frame, a telescopic electric cylinder, and a motor. The main body is a one-piece structure with a hollow interior. The main body has an opening and closing door that communicates with the interior for placing tea leaves. The ventilation fan is installed on the top of the main body. The bearing ring is fixedly installed inside the main body. The mounting ring is installed inside the bearing ring and can rotate on it. The mesh bag is located inside the mounting ring. One end of the mounting frame is fixed to the inside of the main body, and the other end of the mounting frame is equipped with a pair of telescopic electric cylinders. The fixed end of the telescopic electric cylinder is fixed to the mounting frame, and the movable end of the telescopic electric cylinder is fixed to the side of the motor. The motor shaft is connected to the center of the mesh bag. By driving the mesh bag to move and deform, the tea leaves are turned over and fed in and out. This helps improve the efficiency of tea production and processing, has practical significance and promotional value, and is expected to generate good economic benefits.

[0003] However, the integrated design of the fermentation chamber makes it inconvenient for staff to inspect and maintain the components inside the chamber, resulting in high maintenance costs and making it difficult to clean the chamber after use, which gradually leads to pollution. Therefore, we propose a modular combined tea fermentation reaction chamber device. Utility Model Content

[0004] The purpose of this invention is to provide a modular combined tea fermentation reaction chamber device, which can solve the problem that the existing integrated design of some fermentation chambers is prone to maintenance difficulties.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a modular combined tea fermentation reaction chamber device, comprising:

[0006] The lower shell has an upper shell positioned directly above it;

[0007] The fermentation mechanism, located on the lower half of the shell, is used to assist in the fermentation of tea leaves.

[0008] The connecting mechanism is located between the lower shell and the upper shell. The connecting mechanism includes a fixing plate, a magnet and a metal plate. Two sets of fixing plates are fixedly installed on the outer surfaces of both sides of the upper shell. A set of magnets is fixedly installed at the bottom of each of the four sets of fixing plates. A set of metal plates is fixedly installed on the outer surfaces of both sides of the lower shell. The four sets of magnets are attached to and attracted to the corresponding metal plates.

[0009] Preferably, the connecting mechanism further includes positioning rods, with a set of positioning holes opened on each of the four metal plates, and a set of positioning rods fixedly installed on the bottom of each of the four magnets, with the four positioning rods inserted into the corresponding positioning holes.

[0010] Preferably, the fermentation mechanism includes a first motor, a flipping frame, a material-holding cloth, a connecting plate, a second motor, a rotating rod, and a cam. The first motor is fixedly installed on one outer surface of the lower half shell, and the flipping frame is rotatably installed between the inner walls of both sides of the lower half shell. The material-holding cloth is fixedly installed at the bottom of the flipping frame. The rotating shaft of the first motor is connected to the flipping frame for transmission. Two sets of connecting plates are fixedly installed at the bottom of the flipping frame. The second motor is fixedly installed on the side of one set of connecting plates closest to the other set of connecting plates. A rotating rod is fixedly installed on the output end of the second motor. One end of the rotating rod is rotatably installed on the other set of connecting plates. A cam is fixedly installed on the outer surface of the rotating rod, and the cam is in contact with the bottom of the material-holding cloth.

[0011] Preferably, a sealing gasket is fixedly installed on the top of the lower shell, and the sealing gasket is in contact with the bottom of the upper shell.

[0012] Preferably, an air inlet pipe communicating with the interior is fixedly installed on one outer surface of the lower shell, and a circular opening is integrally formed on the top of the upper shell, with a vent cap threaded onto the circular opening.

[0013] Preferably, a set of handles is fixedly installed on the front and rear outer surfaces of the lower shell, a fixing ring is fixedly installed on the outer surface of the lower shell, a support frame is provided on the outer side of the lower shell, and the lower shell is mounted on the support frame through the fixing ring.

[0014] Preferably, the bottom of the lower shell is integrally formed with a discharge port, and a collection cover is threaded onto the discharge port.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] (1) The modular combined tea fermentation reaction chamber device, through the cooperation of the lower half shell, the upper half shell and the connecting mechanism, makes the device easy for staff to maintain through modular combination. It is convenient for inspection and cleaning, and also convenient for flexible transfer and use. It solves the problem that some existing fermentation chambers are designed as a whole, which makes it inconvenient for staff to inspect the parts inside the chamber, resulting in high maintenance costs and inconvenience for cleaning the inside of the chamber after use, which gradually causes pollution. It improves the practicality of the device.

[0017] (2) The modular combined tea fermentation reaction chamber device can drive the cam to rotate and shake the tea in the holding cloth during the fermentation process through the fermentation mechanism to achieve full fermentation. Then, the holding cloth is flipped to achieve rapid feeding and avoid residual tea, which ensures the effect of the device and is conducive to the promotion and use of the device. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0019] Figure 1 This is a frontal perspective view of the present invention;

[0020] Figure 2 for Figure 1 Enlarged view of the structure at point A in the middle;

[0021] Figure 3 This is a front perspective view of the lower shell and its upper associated components of the present invention.

[0022] Figure 4 This is a bottom perspective view of the flip frame and its upper associated components of this utility model.

[0023] Reference numerals: 1. Lower shell; 2. Upper shell; 3. Connecting mechanism; 31. Fixing plate; 32. Magnet; 33. Positioning rod; 34. Metal plate; 4. Fermentation mechanism; 41. First motor; 42. Flipping frame; 43. Material cloth; 44. Connecting plate; 45. Second motor; 46. Rotating rod; 47. Cam; 5. Sealing gasket; 6. Air inlet pipe; 7. Ventilation cover; 8. Handle; 9. Fixing ring; 10. Support frame; 11. Collection cover. Detailed Implementation

[0024] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0025] Please see Figure 1-4 This utility model provides a technical solution: a modular combined tea fermentation reaction chamber device, including a lower shell 1, a fermentation mechanism 4 and a connecting mechanism 3. An upper shell 2 is arranged directly above the lower shell 1. The fermentation mechanism 4 is arranged on the lower shell 1 and is used to assist tea fermentation. A sealing gasket 5 is fixedly installed on the top of the lower shell 1. The sealing gasket 5 is in contact with the bottom of the upper shell 2. An air inlet pipe 6 communicating with the interior is fixedly installed on one side of the outer surface of the lower shell 1. A circular opening is integrally formed on the top of the upper shell 2. A vent cap 7 is threadedly installed at the circular opening. A set of handles 8 are fixedly installed on the front and rear outer surfaces of the lower shell 1. A fixing ring 9 is fixedly installed on the outer surface of the lower shell 1. A support frame 10 is arranged on the outer side of the lower shell 1. The lower shell 1 is mounted on the support frame 10 through the fixing ring 9. A discharge port is integrally formed on the bottom of the lower shell 1. A collection cap 11 is threadedly installed at the discharge port.

[0026] The connecting mechanism 3 is located between the lower shell 1 and the upper shell 2. The connecting mechanism 3 includes a fixing plate 31, a magnet 32 ​​and a metal plate 34. Two sets of fixing plates 31 are fixedly installed on both outer surfaces of the upper shell 2. A set of magnets 32 is fixedly installed at the bottom of each of the four sets of fixing plates 31. A set of metal plates 34 is fixedly installed on both outer surfaces of the lower shell 1. The four sets of magnets 32 are attached to and attracted to the corresponding metal plates 34.

[0027] The connecting mechanism 3 also includes positioning rods 33. Each of the four metal plates 34 has a set of positioning holes, and each of the four magnets 32 has a set of positioning rods 33 fixedly installed at its bottom. The four positioning rods 33 are inserted into the corresponding positioning holes. Through the cooperation of the lower shell 1, the upper shell 2 and the connecting mechanism 3, the device can be modularly combined to facilitate maintenance by staff. It is convenient for inspection and cleaning, as well as flexible transfer and use. This solves the problem of the existing integrated design of some fermentation chambers, which makes it inconvenient for staff to inspect the parts inside the chamber, resulting in high maintenance costs and inconvenience for cleaning the chamber after use, which gradually causes pollution. This improves the practicality of the device.

[0028] The fermentation mechanism 4 includes a first motor 41, a tilting frame 42, a material-holding cloth 43, a connecting plate 44, a second motor 45, a rotating rod 46, and a cam 47. The first motor 41 is fixedly installed on one outer surface of the lower half shell 1. The tilting frame 42 is rotatably installed between the inner walls of both sides of the lower half shell 1. The material-holding cloth 43 is fixedly installed at the bottom of the tilting frame 42. The rotating shaft of the first motor 41 is connected to the tilting frame 42. Two sets of connecting plates 44 are fixedly installed at the bottom of the tilting frame 42. On one set of connecting plates 44, the side closest to the other set of connecting plates 44 is fixedly installed with... A second motor 45 is provided, and a rotating rod 46 is fixedly installed on the output end of the second motor 45. One end of the rotating rod 46 is rotatably installed on another set of connecting plates 44. A cam 47 is fixedly installed on the outer surface of the rotating rod 46. The cam 47 is in contact with the bottom of the material-containing cloth 43. Through the fermentation mechanism 4, the cam 47 can be driven to rotate during the fermentation process to shake the tea leaves in the material-containing cloth 43, so as to achieve full fermentation. Then, the material-containing cloth 43 is flipped to achieve rapid feeding, which can also avoid residual tea leaves, ensure the effectiveness of the device, and facilitate the promotion and use of the device.

[0029] Working principle: Open the vent cover 7, pour the tea leaves to be fermented onto the feeding cloth 43, and then close the vent cover 7. Connect the air inlet pipe 6 to the steam source through the pipe. The steam enters the lower half shell 1 to moisten the tea leaves and is discharged through the vent cover 7. At the same time, control the second motor 45 to start and drive the rotating rod 46 to rotate. The rotating rod 46 drives the cam 47 to continuously collide with the feeding cloth 43, making the tea leaves in the feeding cloth 43 bounce and turn over until they are fully fermented. Then, control the first motor 41 to start and drive the flipping frame 42 to rotate, causing the feeding cloth 43 to flip over. The tea leaves will fall onto the collection cover 11. Unscrew the collection cover 11 to complete the collection. When it is necessary to maintain the lower half shell 1 and the upper half shell 2, simply remove the upper half shell 2 from the lower half shell 1.

[0030] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A modular combined tea fermentation reaction chamber device, characterized in that, include: The lower half shell (1) has an upper half shell (2) located directly above it. Fermentation mechanism (4) is set on the lower half shell (1) and is used to assist tea fermentation; The connecting mechanism (3) is located between the lower shell (1) and the upper shell (2). The connecting mechanism (3) includes a fixing plate (31), a magnet (32) and a metal plate (34). Two sets of fixing plates (31) are fixedly installed on the outer surfaces of both sides of the upper shell (2). A set of magnets (32) is fixedly installed at the bottom of each of the four sets of fixing plates (31). A set of metal plates (34) is fixedly installed on the outer surfaces of both sides of the lower shell (1). The four sets of magnets (32) are attached to and attracted to the corresponding metal plates (34).

2. The modular combined tea fermentation reaction chamber device according to claim 1, characterized in that: The connecting mechanism (3) also includes a positioning rod (33). Each of the four metal plates (34) has a positioning hole. Each of the four magnets (32) has a positioning rod (33) fixedly installed at its bottom. The four positioning rods (33) are inserted into the corresponding positioning holes.

3. The modular combined tea fermentation reaction chamber device according to claim 2, characterized in that: The fermentation mechanism (4) includes a first motor (41), a flipping frame (42), a material-holding cloth (43), a connecting plate (44), a second motor (45), a rotating rod (46), and a cam (47). The first motor (41) is fixedly installed on one outer surface of the lower shell (1), and the flipping frame (42) is rotatably installed between the inner walls of the two sides of the lower shell (1). The material-holding cloth (43) is fixedly installed at the bottom of the flipping frame (42), and the shaft of the first motor (41) is connected to the flipping frame (42) for transmission. Two sets of connecting plates (44) are fixedly installed at the bottom of the flip frame (42). A second motor (45) is fixedly installed on one of the connecting plates (44) near the other connecting plate (44). A rotating rod (46) is fixedly installed on the output end of the second motor (45). One end of the rotating rod (46) is rotatably installed on the other connecting plate (44). A cam (47) is fixedly installed on the outer surface of the rotating rod (46). The cam (47) is in contact with the bottom of the material holding cloth (43).

4. The modular combined tea fermentation reaction chamber device according to claim 3, characterized in that: A sealing gasket (5) is fixedly installed on the top of the lower shell (1), and the sealing gasket (5) is in contact with the bottom of the upper shell (2).

5. The modular, combined tea fermentation reaction chamber device according to claim 4, characterized in that: An air inlet pipe (6) communicating with the interior is fixedly installed on one side of the outer surface of the lower shell (1), and a circular opening is integrally formed on the top of the upper shell (2), with a vent cap (7) threaded onto the circular opening.

6. The modular, combined tea fermentation reaction chamber device according to claim 5, characterized in that: A set of handles (8) are fixedly installed on the front and rear outer surfaces of the lower shell (1), a fixing ring (9) is fixedly installed on the outer surface of the lower shell (1), and a support frame (10) is provided on the outer side of the lower shell (1). The lower shell (1) is mounted on the support frame (10) through the fixing ring (9).

7. The modular, combined tea fermentation reaction chamber device according to claim 6, characterized in that: The bottom of the lower shell (1) is integrally formed with a discharge port, and a collection cover (11) is threadedly installed at the discharge port.

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