Polyurethane batting

By introducing a breathable layer, a moisture-absorbing layer, and an electric heating wire assembly into the polyurethane foam pack, the problems of moisture, mold, and odor in the polyurethane foam pack in humid environments are solved, achieving an internally dry and comfortable user experience.

CN224572499UActive Publication Date: 2026-07-31QUANZHOU XIBAO HOME TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QUANZHOU XIBAO HOME TECH CO LTD
Filing Date
2025-07-23
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

Polyurethane foam padding is prone to dampness and mold growth in poorly ventilated and high-humidity environments, emitting unpleasant odors, affecting the user experience and potentially threatening health.

Method used

A polyurethane pouch was designed, comprising an outer layer, a breathable layer, a moisture-absorbing layer, and a heating wire assembly. The breathable layer has ventilation holes on its outer periphery, and an air circulation channel is formed in the middle of the outer layer. When the moisture-absorbing layer is wet, the heating wire assembly is activated to evaporate the moisture. The ventilation holes discharge the moisture, and the activated carbon layer absorbs odors.

Benefits of technology

It effectively keeps the inside of the polyurethane foam pack dry, improves user comfort, prevents mold growth, reduces odor, and enhances practicality and health safety.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224572499U_ABST
    Figure CN224572499U_ABST
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Abstract

This application discloses a polyurethane pouch, belonging to the field of polymer material technology. It includes an outer shell with a functional cavity in the middle, the cavity being an open structure. A breathable layer is sewn into the middle of the outer shell at the functional cavity, and a moisture-absorbing layer is inserted inside the breathable layer. A heating wire assembly is fixedly installed inside the moisture-absorbing layer. Several sets of ventilation holes are formed on the outer periphery of the breathable layer. An upper mounting cavity and a lower mounting cavity are formed inside the outer shell. The upper mounting cavity is located above the breathable layer, and the lower mounting cavity is located below it. The upper mounting cavity is filled with an upper polyurethane core, and the lower mounting cavity is filled with a lower polyurethane core. This application enhances the evaporation of moisture inside the outer shell and the evaporation of moisture in the moisture-absorbing layer, restoring the moisture-absorbing capacity of the layer. Simultaneously, moisture is discharged through the ventilation holes, which helps keep the inside of the polyurethane pouch dry and maintains user comfort.
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Description

Technical Field

[0001] This application relates to the field of polymer materials technology, and in particular to a polyurethane cotton pack. Background Technology

[0002] Polyurethane foam pillows, also known as memory foam pillows, utilize slow rebound properties to adjust their shape according to body temperature and pressure, precisely conforming to the curves of the head and neck, effectively dispersing pressure points, and relieving cervical fatigue. They are especially suitable for people with cervical discomfort or those who prefer to sleep on their side, as they can reduce muscle tension during sleep.

[0003] In actual use, in environments with poor ventilation and high humidity, the polyurethane foam pack is prone to becoming damp and moldy due to its porous structure and high water absorption. It may also emit an unpleasant odor, affecting the user's experience and potentially posing a threat to the user's health.

[0004] Therefore, this application provides a polyurethane foam pack. Utility Model Content To address the shortcomings of existing technologies, this application provides a polyurethane foam pack that overcomes these deficiencies. The purpose is to solve the problem that, in practical use, in environments with poor ventilation and high humidity, the polyurethane foam pack's porous structure and high water absorption cause it to easily become damp and moldy, emitting unpleasant odors, affecting the user experience, and potentially posing a health threat.

[0005] To achieve the above objectives, this application provides the following technical solution: a polyurethane pouch, comprising an outer jacket, a functional cavity in the middle of the outer jacket, the functional cavity being an open structure, a breathable layer sewn into the middle of the outer jacket at the functional cavity, a moisture-absorbing layer inserted inside the breathable layer, a heating wire assembly fixedly installed inside the moisture-absorbing layer, several sets of ventilation holes on the outer periphery of the breathable layer, an upper mounting cavity and a lower mounting cavity inside the outer jacket, the upper mounting cavity being located above the breathable layer, the lower mounting cavity being located below the breathable layer, the upper mounting cavity being filled with an upper polyurethane core, and the lower mounting cavity being filled with a lower polyurethane core.

[0006] By adopting the above technical solution, the upper and lower polyurethane cores provide good support during use. The functional cavity is located in the middle of the outer cover, creating an air circulation channel. The moisture-absorbing layer enhances the absorption of moisture inside the outer cover, and the ventilation holes enhance ventilation of the moisture-absorbing layer, thereby promoting moisture removal. In humid weather, the heating wire group inside the moisture-absorbing layer can be activated to enhance the evaporation of moisture inside the outer cover and the moisture in the moisture-absorbing layer, restoring the moisture-absorbing capacity of the layer. At the same time, moisture is discharged from the ventilation holes, which helps to keep the inside of the polyurethane padding dry and maintain user comfort.

[0007] As a preferred technical solution of this application, a zipper is sewn on the outer periphery of the breathable layer, and the zipper is C-shaped.

[0008] By adopting the above technical solution, the moisture-absorbing layer can be easily maintained by unzipping the zipper, thus improving its practicality during use.

[0009] As a preferred technical solution of this application, an electrical connector is fixedly installed on one side of the breathable layer, and the electrical connector is electrically connected to the heating wire assembly.

[0010] By adopting the above technical solution, the heating wire assembly can be turned on and off by connecting to an external power source via an electrical connector, thus improving the portability of controlling the heating wire assembly.

[0011] As a preferred technical solution of this application, an activated carbon layer is fixedly installed on the side of the upper polyurethane core and the lower polyurethane core near the outer jacket, and the activated carbon layer is fixedly installed with the outer jacket.

[0012] By adopting the above technical solution, the odors inside the upper and lower polyurethane cores are adsorbed through the adsorption effect of the activated carbon layer, further improving the practicality during use.

[0013] As a preferred technical solution of this application, a neck support is fixedly connected to the top of the outer garment.

[0014] By adopting the above technical solution, the thickness of the neck area is increased by the neck support, which provides better support for the cervical spine and better relieves cervical fatigue.

[0015] As a preferred technical solution of this application, the top of the coat is provided with a headrest area, and the top of the coat is provided with a number of ventilation holes in the middle of the headrest area.

[0016] By adopting the above technical solution, the ventilation holes promote heat dissipation in the headrest area, reducing sweating and discomfort caused by stuffiness of the head, and helping to keep the upper and lower polyurethane cores dry.

[0017] As a preferred technical solution of this application, the outer garment is made of spring spun fabric.

[0018] By adopting the above technical solution, the spring spun fabric has excellent breathability and durability, and is easy to clean and maintain, thus improving its practicality in use.

[0019] The beneficial effects of this application are: 1. During use, the upper and lower polyurethane cores provide good support. The functional cavity is located in the middle of the outer cover, creating an air circulation channel. The moisture-absorbing layer enhances the absorption of moisture inside the outer cover, and the ventilation holes enhance ventilation of the moisture-absorbing layer, thereby promoting the expulsion of moisture. In humid weather, the heating wire group inside the moisture-absorbing layer can be turned on to enhance the evaporation of moisture inside the outer cover and the moisture in the moisture-absorbing layer, restoring the moisture-absorbing capacity of the layer. At the same time, moisture is discharged from the ventilation holes, which helps to keep the inside of the polyurethane padding dry and maintain the comfort of use.

[0020] 2. By unzipping the zipper, the moisture-absorbing layer can be easily maintained, improving its practicality during use. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this application; Figure 2 This is a cross-sectional structural diagram of this application; Figure 3 for Figure 2 Enlarged structural diagram at point A in the middle; Figure 4 This is a top view of the structure of this application.

[0022] In the diagram: 1. Outer cover; 2. Functional cavity; 3. Breathable layer; 4. Moisture-absorbing layer; 5. Ventilation hole; 6. Upper mounting cavity; 7. Upper polyurethane core; 8. Lower mounting cavity; 9. Lower polyurethane core; 10. Zipper; 11. Electrical connector; 12. Activated carbon layer; 13. Neck support; 14. Headrest area; 15. Ventilation hole. Detailed Implementation

[0023] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0024] Reference Figure 1-4A polyurethane pouch includes an outer jacket 1, a functional cavity 2 in the middle of the outer jacket 1, the functional cavity 2 being an open structure, a breathable layer 3 sewn into the middle of the outer jacket 1 at the functional cavity 2, a moisture-absorbing layer 4 inserted inside the breathable layer 3, an electric heating wire assembly fixedly installed inside the moisture-absorbing layer 4, several sets of ventilation holes 5 on the outer periphery of the breathable layer 3, an upper mounting cavity 6 and a lower mounting cavity 8 inside the outer jacket 1, the upper mounting cavity 6 being located above the breathable layer 3, and the lower mounting cavity 8 being located below the breathable layer 3, the upper mounting cavity 6 being filled with an upper polyurethane core 7, and the lower mounting cavity 8 being filled with a lower polyurethane core 9; an electrical connector 11 is fixedly installed on one side of the breathable layer 3, and the electrical connector 11 is electrically connected to the electric heating wire assembly.

[0025] In use, the upper polyurethane core 7 and lower polyurethane core 9 provide good support. The functional cavity 2 is located in the middle of the outer jacket 1, forming an air circulation channel in the middle of the outer jacket 1. The moisture-absorbing layer 4 enhances the absorption of moisture inside the outer jacket 1, and the ventilation holes 5 enhance the ventilation of the moisture-absorbing layer 4, thereby promoting the expulsion of moisture. In humid weather, the heating wire assembly inside the moisture-absorbing layer 4 can be turned on to enhance the evaporation of moisture inside the outer jacket 1 and the moisture in the moisture-absorbing layer 4, restoring the moisture-absorbing capacity of the moisture-absorbing layer 4. At the same time, moisture is discharged from the ventilation holes 5, which helps to keep the inside of the polyurethane padding dry and maintain the comfort of use. The heating wire assembly can be turned on and off by connecting to an external power source through the electrical connector 11, which improves the portability of the control of the heating wire assembly.

[0026] Reference Figure 1-3 A zipper 10 is sewn around the outer periphery of the breathable layer 3, and the zipper 10 is C-shaped; an activated carbon layer 12 is fixedly installed on the side of the upper polyurethane core 7 and the lower polyurethane core 9 near the outer jacket 1, and the activated carbon layer 12 is fixedly installed with the outer jacket 1. By unzipping 10, the moisture-absorbing layer 4 can be easily maintained, improving its practicality during use; the activated carbon layer 12 adsorbs odors in the upper polyurethane core 7 and lower polyurethane core 9, further improving its practicality during use.

[0027] Reference Figure 1-3 The top of the outer cover 1 is fixedly connected to a neck support part 13; the outer cover 1 is made of spring fabric; the neck support part 13 increases the thickness of the neck area, providing better support for the cervical spine and better relieving cervical fatigue; the spring fabric has excellent breathability and durability, and is easy to clean and maintain, improving its practicality during use.

[0028] Reference Figure 2-4The top of the outer cover 1 is provided with a headrest area 14, and the top of the outer cover 1 is provided with several sets of ventilation holes 15 in the middle of the headrest area 14. The ventilation holes 15 promote heat dissipation of the headrest area 14, reduce sweating and discomfort caused by head stuffiness, and help keep the upper polyurethane core 7 and lower polyurethane core 9 dry.

[0029] Working principle: During use, the upper polyurethane core 7 and lower polyurethane core 9 provide good support. The functional cavity 2 is located in the middle of the outer jacket 1, forming an air circulation channel in the middle of the outer jacket 1. The moisture-absorbing layer 4 enhances the absorption of moisture inside the outer jacket 1, and the ventilation holes 5 enhance the ventilation of the moisture-absorbing layer 4, thereby promoting the expulsion of moisture. When encountering humid weather, the heating wire group inside the moisture-absorbing layer 4 can be turned on to enhance the evaporation of moisture inside the outer jacket 1 and the evaporation of water in the moisture-absorbing layer 4, restoring the moisture-absorbing capacity of the moisture-absorbing layer 4. At the same time, moisture is discharged from the ventilation holes 5, which helps to keep the inside of the polyurethane cotton pack dry and maintain the comfort of use. By unzipping the zipper 10, it is easy to maintain the moisture-absorbing layer 4, which improves the practicality during use. The electric connector 11 connects to an external power source to turn the heating wire assembly on and off, improving the portability of the heating wire assembly control. The activated carbon layer 12 adsorbs odors in the upper polyurethane core 7 and lower polyurethane core 9, further improving the practicality of use. At the same time, the thickness of the neck area is increased by the neck support part 13, which provides better support for the cervical spine and better relieves cervical fatigue; the ventilation holes 15 promote heat dissipation in the headrest area 14, reduce sweating and discomfort caused by head stuffiness, and help keep the upper polyurethane core 7 and lower polyurethane core 9 dry. In addition, the spring spun fabric has excellent breathability and durability, and is easy to clean and maintain, which improves its practicality during use.

[0030] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A polyurethane bale wrap comprising an outer cover (1), characterised in that, The outer jacket (1) has a functional cavity (2) in the middle. The functional cavity (2) is an open structure. A breathable layer (3) is sewn into the middle of the outer jacket (1) at the functional cavity (2). A moisture-absorbing layer (4) is inserted into the breathable layer (3). A heating wire assembly is fixedly installed inside the moisture-absorbing layer (4). Several sets of ventilation holes (5) are opened on the outer periphery of the breathable layer (3). An upper mounting cavity (6) and a lower mounting cavity (8) are opened inside the outer jacket (1). The upper mounting cavity (6) is located above the breathable layer (3). The lower mounting cavity (8) is located below the breathable layer (3). The upper mounting cavity (6) is filled with an upper polyurethane core (7). The lower mounting cavity (8) is filled with a lower polyurethane core (9).

2. The polyurethane batting of claim 1, wherein, The outer periphery of the breathable layer (3) is sewn with a zipper (10), and the zipper (10) is C-shaped.

3. The polyurethane batting of claim 1, wherein, An electrical connector (11) is fixedly installed on one side of the breathable layer (3), and the electrical connector (11) is electrically connected to the heating wire assembly.

4. The polyurethane batting of claim 1, wherein, Both the upper polyurethane core (7) and the lower polyurethane core (9) are fixedly installed with activated carbon layers (12) on the side near the outer jacket (1), and the activated carbon layers (12) are fixedly installed with the outer jacket (1).

5. The polyurethane batting of claim 1, wherein, The top of the outer garment (1) is fixedly connected to a neck support (13).

6. The polyurethane batting of claim 1, wherein, The top of the outer cover (1) is provided with a headrest area (14), and the top of the outer cover (1) is provided with a number of ventilation holes (15) in the middle of the headrest area (14).

7. The polyurethane batting of claim 1, wherein, The outer garment (1) is made of spring spun fabric.