A kind of distillation column condensate water recycling diversion device
By introducing multi-stage filtration and a unidirectional flow structure into the condensate recovery unit of the distillation tower, the problem of insufficient condensate filtration is solved, achieving efficient condensate recovery and reuse, improving system stability and reducing equipment maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZAOZHUANG HAMANI CRAFTS CO LTD
- Filing Date
- 2025-08-13
- Publication Date
- 2026-07-31
AI Technical Summary
In traditional distillation column condensate recovery and reuse distillation devices, the liquid collected by the condenser is not adequately filtered, resulting in impurities not being effectively removed. This affects the efficiency of the recovery system and may lead to equipment damage or increased maintenance costs.
A flow guiding device was designed, comprising a filter tank, a support plate, a connecting rod, an active plate, a follower plate, a filter plate, and a magnetic block. Through multi-stage filtration and a unidirectional flow structure, the filtration efficiency of condensate is improved, and liquid backflow is prevented from affecting the operation of the condenser.
It improves the filtration efficiency of condensate, prevents impurities from clogging pipes, reduces the risk of equipment damage, lowers maintenance costs, and enhances the stability and efficiency of the recovery system.
Smart Images

Figure CN224573246U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of condensate recovery technology, and in particular to a distillation column condensate recovery and reuse distillation column ... Background Technology
[0002] With the increasing global demand for water resources, water conservation and water recycling have become important issues in the industrial sector. Distillation columns, as common equipment in chemical, petroleum, and other industrial processes, play a crucial role in conserving water resources and reducing operating costs through the recovery and reuse of their condensate. However, the recovery and reuse of distillation column condensate faces a series of technical challenges. The collection and diversion of condensate directly affect the recovery efficiency; therefore, optimizing the configuration of the condensate recovery system according to different operating conditions has become a core issue in modern distillation column design. Against this backdrop, the design of condensate recovery and reuse diversion devices is particularly important.
[0003] A distillation column condensate recovery and reuse system typically consists of three parts: the distillation column, a condensate collection device, and a support structure. The main function of the distillation column is to guide the condensate generated during distillation to the collection device through appropriate design, ensuring efficient and stable recovery. The condensate collection device is responsible for centrally collecting the recovered condensate and pre-treating or storing it as needed for subsequent reuse. The support structure ensures the stability of the entire recovery system, supporting and securing each component to maintain good working condition under different operating conditions and preventing system failure due to vibration or external forces.
[0004] In traditional distillation column condensate recovery and reuse distillation column distillation column condensate distillation column ... Summary of the Invention
[0005] To overcome the above shortcomings, this utility model provides a distillation tower condensate recovery and reuse distillation device, which aims to improve the problem of insufficient filtration of liquid collected by the condenser in the prior art.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: A distillation column condensate recovery and reuse distillation device includes a filter tank. A support plate is fixedly connected inside the filter tank. Multiple support blocks are fixedly connected to the outside of the support plate. A connecting rod is fixedly connected to the outside of the support blocks. An active plate is rotatably connected to the outside of the connecting rod. A follower plate is rotatably connected to the outside of the active plate. The follower plate is rotatably connected to the outside of the connecting rod. A filter plate is fixedly connected to the outside of the support blocks. Multiple magnetic blocks are fixedly connected to the inner wall of the filter plate. An anti-backflow component is fixedly connected to the outside of the filter tank. As a further description of the above technical solution: The backflow prevention assembly includes a first connecting pipe, which is externally and fixedly connected to the inside of the filter tank. A second connecting pipe is externally and fixedly connected to the first connecting pipe. A fixed pipe is internally and fixedly connected to the second connecting pipe. A limiting pipe is internally and fixedly connected to the fixed pipe. A second support block is internally and fixedly connected to the fixed pipe. As a further description of the above technical solution: Two of the support blocks are externally fixedly connected to a connecting plate, and a filter plate is externally fixedly connected to the connecting plate. As a further description of the above technical solution: The filter plate is externally slidably connected to the inner wall of the support plate, and a collection tank is fixedly connected to the outside of the filter tank. As a further description of the above technical solution: The second support block is externally fixedly connected to a spring, and the spring is externally fixedly connected to a limiting block. As a further description of the above technical solution: A sliding column is slidably connected inside the limiting block, and one side of the sliding column is fixedly connected to the outside of the second support block. Two limiting balls are fixedly connected to the outside of the limiting block. As a further description of the above technical solution: A water pump is fixedly connected to the outside of the collection tank, and a distillation device is fixedly connected to the outside of the water pump. As a further description of the above technical solution: A condenser is fixedly connected to the outside of the distillation apparatus, and the condenser is fixedly connected to the outside of the connecting pipe 2.
[0007] This utility model has the following beneficial effects: 1. In this utility model, the second filter plate drives the first support block to move, the first support block drives the connecting rod to move, the connecting rod drives the active plate to rotate, the active plate drives the follower plate to move, the first support block drives the connecting plate to move, and the connecting plate drives the first filter plate to move. The magnetic block in the second filter plate is used to purify the metal substances in the liquid, thus increasing the filtration time of the filtration device, improving the filtration efficiency, and solving the problem of insufficient filtration of the liquid collected by the condenser.
[0008] 2. In this utility model, the limiting block drives the limiting ball to move, the limiting block and the second support block compress the spring, and the limiting block slides by relying on the sliding column. The liquid can flow through the gap between the limiting tube and the limiting block, thus achieving unidirectional flow and solving the problem of liquid backflow affecting the operation of the condenser. Attached Figure Description
[0009] Figure 1 This is a three-dimensional schematic diagram of the filter tank of a distillation tower condensate recovery and reuse distillation column guiding device proposed in this utility model. Figure 2 This is a schematic diagram of the connecting pipe of a distillation tower condensate recovery and reuse guiding device proposed in this utility model; Figure 3 This is a schematic diagram of the magnetic suction block of a distillation tower condensate recovery and reuse guiding device proposed in this utility model; Figure 4 This is a schematic diagram of the limiting block of a distillation tower condensate recovery and reuse guiding device proposed in this utility model; Legend: 1. Filter tank; 2. Support plate; 3. Support block one; 4. Connecting rod; 5. Active plate; 6. Follower plate; 7. Connecting plate; 8. Filter plate one; 9. Filter plate two; 10. Magnetic block; 11. Connecting pipe one; 12. Fixed pipe; 13. Restricting pipe; 14. Support block two; 15. Spring; 16. Sliding column; 17. Restricting block; 18. Restricting ball; 19. Connecting pipe two; 20. Condenser; 21. Collection tank; 22. Water pump; 23. Distillation apparatus. Detailed Implementation
[0010] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0011] Reference Figures 1 to 3This utility model provides an embodiment of a distillation tower condensate recovery and reuse distillation device, comprising a filter tank 1, a support plate 2 fixedly connected inside the filter tank 1, the filter tank 1 being supported by the support plate 2, multiple support blocks 3 fixedly connected outside the support plate 2, the support plate 2 being supported by the support blocks 3, a connecting rod 4 fixedly connected outside the support blocks 3, the support blocks 3 driving the connecting rod 4 to move, an active plate 5 rotatably connected outside the connecting rod 4, the connecting rod 4 providing rotational support to the active plate 5, a follower plate 6 rotatably connected outside the active plate 5, the active plate 5 driving the follower plate 6 to rotate, the follower plate 6 rotatably connected outside the connecting rod 4, the connecting rod 4 providing rotational support to the follower plate 6, a filter plate 9 fixedly connected outside the support blocks 3, the filter plate 9 driving the support blocks 3 to move, multiple magnetic blocks 10 fixedly connected to the inner wall of the filter plate 9, the magnetic blocks 10 being used to remove metal impurities in the liquid, and an anti-backflow assembly fixedly connected outside the filter tank 1, the filter tank 1 being supported by the anti-backflow assembly.
[0012] The anti-backflow assembly includes a connecting pipe 11, which is externally and fixedly connected to the inside of the filter tank 1, and the filter tank 1 supports the connecting pipe 11. A connecting pipe 2 19 is externally and fixedly connected to the connecting pipe 11, and the connecting pipe 11 supports the connecting pipe 2 19. A fixing pipe 12 is internally and fixedly connected to the connecting pipe 2 19, and the connecting pipe 2 19 supports the fixing pipe 12. A limiting pipe 13 is internally and fixedly connected to the fixing pipe 12, and the limiting pipe 13 is used to limit the position of the limiting block 17. A support block 2 14 is internally and fixedly connected to the fixing pipe 12, and the fixing pipe 12 supports the support block 2 14. Two support blocks 1 3 are externally and fixedly connected to the connecting plate 7, and the support blocks 1 3 support the connecting plate 7. A filter plate 1 8 is externally and fixedly connected to the connecting plate 7, and the filter plate 1 8 is used to filter finer impurities.
[0013] Reference Figures 2 to 4The filter plate 29 is externally slidably connected to the inner wall of the support plate 2, and the support plate 2 provides sliding support for the filter plate 29. The filter tank 1 is externally fixedly connected to the collection tank 21, which is used to collect the filtered liquid. The support block 24 is externally fixedly connected to the spring 15, and the support block 24 provides support for the spring 15. The spring 15 is externally fixedly connected to the limiting block 17, and the limiting block 17 drives the spring 15 to move. The limiting block 17 is internally slidably connected to the sliding column 16, which provides sliding support for the limiting block 17. One side of the sliding column 16 is fixedly connected to the support block. Externally, support block 14 provides sliding support to sliding column 16. Two limiting balls 18 are fixedly connected to the externally of limiting block 17, used to limit the position of limiting block 17. A water pump 22 is fixedly connected to the externally of collecting tank 21, capable of extracting water from collecting tank 21. A distillation device 23 is fixedly connected to the externally of water pump 22, allowing the extracted water to be transported into distillation device 23. A condenser 20 is fixedly connected to the externally of distillation device 23, used for cooling steam. The condenser 20 is fixedly connected to the externally of connecting pipe 19. Cooled steam enters connecting pipe 19.
[0014] Working principle: When the equipment is needed, the distillation device 23 is started first. After the distillation device 23 distills the liquid, it passes through the condenser 20. The condenser 20 cools the steam, which then liquefies and flows into the connecting pipe 19 through the pipe of the condenser 20. The liquid pushes the limiting block 17, which in turn moves the limiting ball 18. The fixed pipe 12 provides support to the second support block 14. Therefore, the limiting block 17 and the second support block 14 compress the spring 15. The limiting block 17 slides by the sliding column 16, allowing the liquid to flow through the gap between the limiting pipe 13 and the limiting block 17. This achieves one-way flow, preventing backflow of liquid and affecting the operation of the condenser 20. After the liquid passes through the fixed pipe 12, it enters the connecting pipe 11 and then the filter tank 1. Inside, the liquid first contacts the filter plate 29, simultaneously pushing the filter plate 29. The filter plate 29 drives the support block 3 to move, and the support plate 2 provides support to the support block 3. The support block 3 drives the connecting rod 4 to move, and the connecting rod 4 drives the active plate 5 to rotate. The active plate 5 drives the follower plate 6 to move, and the connecting rod 4 provides rotational support to the active plate 5 and the follower plate 6. The support block 3 drives the connecting plate 7 to move, and the connecting plate 7 drives the filter plate 8 to move. The magnetic block 10 in the filter plate 29 is used to purify the metal substances in the liquid. This filtration device buffers the flow rate of the liquid entering the collection tank 21, thus better filtering impurities in the liquid and improving filtration efficiency. The liquid entering the collection tank 21 can also be further transported to the distillation device 23 by the water pump 22 for recycling and reuse.
[0015] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A distillation column condensate recovery and reuse distillation device, comprising a filter tank (1), characterized in that: The filter tank (1) is fixedly connected to a support plate (2) inside. Multiple support blocks (3) are fixedly connected to the outside of the support plate (2). A connecting rod (4) is fixedly connected to the outside of the support block (3). An active plate (5) is rotatably connected to the outside of the connecting rod (4). A follower plate (6) is rotatably connected to the outside of the active plate (5). The follower plate (6) is rotatably connected to the outside of the connecting rod (4). A filter plate (9) is fixedly connected to the outside of the support block (3). Multiple magnetic blocks (10) are fixedly connected to the inner wall of the filter plate (9). An anti-backflow component is fixedly connected to the outside of the filter tank (1).
2. The distillation column condensate recovery and reuse distillation device according to claim 1, characterized in that: The anti-backflow assembly includes a connecting pipe one (11), which is externally fixedly connected to the inside of the filter tank (1). A connecting pipe two (19) is externally fixedly connected to the connecting pipe one (11), and a fixing pipe (12) is internally fixedly connected to the connecting pipe two (19). A limiting pipe (13) is internally fixedly connected to the fixing pipe (12), and a support block two (14) is internally fixedly connected to the fixing pipe (12).
3. The condensate water recycling and guiding device for distillation column according to claim 1, characterized in that; Two of the support blocks (3) are externally fixedly connected to a connecting plate (7), and the connecting plate (7) is externally fixedly connected to a filter plate (8).
4. The condensate water recycling and guiding device for distillation column according to claim 2, characterized in that: The filter plate 2 (9) is externally slidably connected to the inner wall of the support plate (2), and the filter tank (1) is externally fixedly connected to the collection tank (21).
5. The distillation column condensate recovery and reuse diversion device according to claim 2, characterized in that: The second support block (14) is externally fixedly connected to a spring (15), and the spring (15) is externally fixedly connected to a limiting block (17).
6. The distillation column condensate recovery and reuse distillation device according to claim 5, characterized in that: The limiting block (17) has a sliding column (16) slidably connected inside. One side of the sliding column (16) is fixedly connected to the outside of the second support block (14). Two limiting balls (18) are fixedly connected to the outside of the limiting block (17).
7. The condensate water recycling and guiding device for distillation column according to claim 4, characterized in that: A water pump (22) is fixedly connected to the outside of the collection tank (21), and a distillation device (23) is fixedly connected to the outside of the water pump (22).
8. The condensate water recycling and guiding device for distillation column according to claim 7, characterized in that: The distillation apparatus (23) is externally fixedly connected to a condenser (20), which is externally fixedly connected to the outside of the connecting pipe (19).