A gas treatment device for carbon dioxide removal

By designing a gas treatment device with stirring, concentration measurement, and lifting mechanisms, the problems of inconvenient concentration detection and crystal cleaning of alkaline solutions were solved, achieving efficient removal and environmentally friendly treatment of carbon dioxide.

CN224573518UActive Publication Date: 2026-07-31江苏轻跃气体科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
江苏轻跃气体科技有限公司
Filing Date
2025-08-19
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

Existing technologies cannot detect the concentration of alkaline solutions in real time, resulting in uneven dispersion of waste gas in the solution, inconvenient crystallization and cleaning, and affecting carbon dioxide removal efficiency.

Method used

A gas treatment device was designed, which includes a stirring mechanism, a concentration measuring mechanism, and a lifting mechanism. The solution is stirred by a stirring rod, the concentration is monitored in real time, and raw materials and water are added automatically. Carbon dioxide is removed by the dissolution reaction of potassium carbonate, and crystals are easily cleaned by the lifting mechanism.

Benefits of technology

It achieves rapid dispersion and reaction of carbon dioxide, improves removal efficiency, facilitates crystallization and cleaning, and meets environmental protection requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a gas treatment device for carbon dioxide removal, including a treatment chamber. A liftable cover is installed at the top of the treatment chamber. Two symmetrically distributed vertical rods are connected to the bottom of the cover, and a base frame is fixedly installed at the bottom of the vertical rods. The base frame collects the precipitated solids. Two symmetrically distributed lifting mechanisms are installed on the treatment chamber to lift the cover. An agitation mechanism is installed on the cover to stir the liquid inside the treatment chamber, thereby ensuring that the gas is evenly distributed in the liquid. A raw material addition box for adding and replenishing raw materials is installed at the top of the cover. A concentration measuring mechanism for detecting the concentration of the liquid inside the treatment chamber is also installed on the cover. The cover is lifted by the lifting mechanisms, and as the cover is lifted, the base frame also rises from inside the treatment chamber and moves outside, facilitating the cleaning of the precipitated crystals.
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Description

Technical Field

[0001] This utility model belongs to the field of waste gas treatment technology, specifically, it relates to a gas treatment device for removing carbon dioxide. Background Technology

[0002] Carbon dioxide is a colorless, odorless, and slightly acidic gas at normal temperature and pressure. It is a common greenhouse gas and a component of air. With the acceleration of modernization, carbon dioxide pollution is becoming increasingly serious. For example, greenhouse gases such as carbon dioxide in the atmosphere can radiate even longer wavelengths of radiation back to the ground after strongly absorbing long-wave radiation from the ground, causing the greenhouse effect. The intensifying greenhouse effect of the atmosphere leads to global warming and a series of global climate problems.

[0003] In existing technologies, some factories typically treat exhaust gases when emitting waste gas. There are many methods for removing carbon dioxide, a common one being the reaction of an alkaline solution with carbon dioxide to produce carbonates. However, this approach has some technical limitations, such as the difficulty in real-time monitoring of the alkaline solution's concentration, the inability to quickly disperse the waste gas within the solution, and the difficulty in cleaning up any precipitated crystals.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies.

[0005] Therefore, in order to solve the above problems, this utility model provides a gas treatment device for carbon dioxide removal. Utility Model Content

[0006] In order to overcome the above-mentioned technical problems, the purpose of this utility model is to provide a gas treatment device for carbon dioxide removal.

[0007] The objective of this utility model can be achieved through the following technical solutions:

[0008] A gas treatment device for carbon dioxide removal includes a treatment chamber with a liftable cover at the top. Two symmetrically distributed vertical rods are connected to the bottom of the cover, and a base frame is fixedly installed at the bottom of each rod. The base frame collects precipitated solids. Two symmetrically distributed lifting mechanisms are installed on the treatment chamber to raise the cover. An agitation mechanism is installed on the cover to stir the liquid inside the treatment chamber, thereby ensuring a more uniform gas distribution. A raw material addition box for adding and replenishing raw materials is installed at the top of the cover. A concentration measuring mechanism for detecting the liquid concentration inside the treatment chamber is also installed on the cover. A controller is fixedly installed on the outer wall of the treatment chamber.

[0009] Furthermore, an air inlet pipe is installed at the bottom of one side of the processing box, and an exhaust pipe is installed at the top of the other side of the processing box. Both the air inlet pipe and the exhaust pipe are connected to the processing box, and a valve is installed on the air inlet pipe.

[0010] Furthermore, a filter screen is installed on the base frame.

[0011] Furthermore, the lifting mechanism includes a mounting groove formed on the side wall of the processing box, and an electric telescopic rod is installed inside the mounting groove. The output end of the electric telescopic rod is connected to the bottom end of the box cover.

[0012] Furthermore, the stirring mechanism includes a motor fixedly installed on the top of the box cover, the output end of the motor is connected to a stirring rod, and multiple sets of stirring blades are fixedly installed on the stirring rod.

[0013] Furthermore, the raw material addition box includes a storage box fixedly installed on the top of the box cover, a discharge pipe is installed at the bottom of the storage box, an electrically controlled valve is installed on the discharge pipe, and the outlet end of the discharge pipe is connected to the processing box.

[0014] Furthermore, the concentration measuring mechanism includes an online refractometer fixedly installed on the top of the box cover, with a signal line connected below the online refractometer, and an optical probe connected to one end of the signal line.

[0015] Furthermore, a high water level gauge and a low water level gauge are embedded inside the processing box.

[0016] Furthermore, a water inlet pipe is installed at the top of the box cover, one end of which is connected to an external water source, and a valve is installed on the water inlet pipe.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. In this utility model, potassium carbonate is pre-placed in the raw material addition tank. When carbon dioxide needs to be treated, a certain amount of water is injected into the treatment tank, allowing potassium carbonate to dissolve in the water. Then, the gas to be treated is transported into the treatment tank, where carbon dioxide reacts with potassium carbonate, effectively separating carbon dioxide from the waste gas, reducing its emission concentration, and meeting environmental protection requirements. The stirring mechanism can agitate the solution, facilitating rapid diffusion of the waste gas in the solution when it is injected into the treatment tank, thereby increasing the reaction rate.

[0019] 2. In this utility model, the lid is lifted by a lifting mechanism. As the lid is lifted, the base frame can also be lifted from inside the processing box and moved outside the processing box, making it convenient for staff to clean the precipitated crystals.

[0020] 3. In this utility model, the concentration measuring mechanism can detect the concentration of the solution in the processing tank, which facilitates the subsequent replenishment and addition of solute and solvent. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the external structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0024] Figure 3 This is a cross-sectional view of the present invention.

[0025] Figure label:

[0026] 1. Processing box; 101. Air inlet pipe; 102. Exhaust pipe; 2. Box cover; 201. Vertical rod; 202. Base frame; 203. Filter screen; 3. Lifting mechanism; 301. Mounting slot; 302. Electric telescopic rod; 4. Stirring mechanism; 401. Motor; 402. Stirring rod; 403. Stirring blade; 5. Raw material addition box; 501. Storage box; 502. Discharge pipe; 503. Electrically controlled valve; 6. Concentration measuring mechanism; 601. Online refractometer; 602. Signal line; 603. Optical probe; 7. High water level gauge; 8. Low water level gauge; 9. Controller; 10. Water inlet pipe. Detailed Implementation

[0027] The utility model will now be further described with reference to the accompanying drawings and specific embodiments:

[0028] Please see Figure 1-3According to an embodiment of the present invention, a gas treatment device for carbon dioxide removal includes a treatment tank 1. A liftable tank cover 2 is installed at the top of the treatment tank 1. Two sets of symmetrically distributed vertical rods 201 are connected to the bottom of the tank cover 2. A base frame 202 is fixedly installed at the bottom of the vertical rods 201, and the base frame 202 can collect the precipitated solids. Two sets of symmetrically distributed lifting mechanisms 3 are installed on the treatment tank 1 to lift the tank cover 2. The lifting mechanisms 3 lift the tank cover 2, and as the tank cover 2 is lifted, the base frame 202 also rises from inside the treatment tank 1 and moves outside, facilitating the cleaning of the precipitated crystals. An agitation mechanism 4 is installed on the tank cover 2 to agitate the liquid inside the treatment tank 1, thereby ensuring that the gas is distributed more evenly in the liquid. A raw material addition box for adding raw materials and replenishing raw materials is installed at the top of the tank cover 2. 5. Potassium carbonate is pre-placed in the raw material addition tank 5. When carbon dioxide needs to be treated, a certain amount of water is injected into the treatment tank 1, allowing potassium carbonate to be injected from the raw material addition tank 5 into the treatment tank 1, dissolving in the water. Then, the gas to be treated is transported into the treatment tank 1, where carbon dioxide reacts with potassium carbonate, effectively separating carbon dioxide from the waste gas, reducing its emission concentration, and meeting environmental protection requirements. The stirring mechanism 4 can stir the solution, facilitating rapid diffusion of the waste gas in the solution when injected into the treatment tank 1, thus increasing the reaction rate. The tank cover 2 is also equipped with a concentration measuring mechanism 6 for detecting the concentration of the liquid in the treatment tank 1. The concentration measuring mechanism 6 can detect the concentration of the solution in the treatment tank 1, facilitating subsequent replenishment and addition of solute and solvent. A controller 9 is fixedly installed on the outer wall of the treatment tank 1.

[0029] like Figure 1 , 2 As shown, an air inlet pipe 101 is installed at the bottom of one side of the treatment box 1, and an exhaust pipe 102 is installed at the top of the other side of the treatment box 1. Both the air inlet pipe 101 and the exhaust pipe 102 are connected to the treatment box 1, and a valve is installed on the air inlet pipe 101. The exhaust gas can be injected into the bottom of the treatment box 1 through the air inlet pipe 101, and then flow from bottom to top. After reacting with the potassium carbonate solution in the treatment box 1, it is discharged through the exhaust pipe 102. The discharged exhaust gas can be input into other external equipment for treatment.

[0030] like Figure 2 As shown, a filter screen 203 is installed on the base frame 202. The filter screen 203 can retain the precipitated crystals on it and will not carry the solution out when the base frame 202 is raised.

[0031] like Figure 1 , 3As shown, the lifting mechanism 3 includes an installation groove 301 on the side wall of the processing box 1. An electric telescopic rod 302 is installed inside the installation groove 301. The output end of the electric telescopic rod 302 is connected to the bottom end of the box cover 2. The box cover 2 can be raised and lowered by the telescopic action of the electric telescopic rod 302, thereby saving manpower and facilitating the subsequent cleaning of the precipitated crystals on the base frame 202.

[0032] like Figure 1 , 2 As shown, the stirring mechanism 4 includes a motor 401 fixedly installed on the top of the tank cover 2. The output end of the motor 401 is connected to a stirring rod 402. Multiple sets of stirring blades 403 are fixedly installed on the stirring rod 402. The motor 401 drives the stirring rod 402 to rotate, and the stirring rod 402 drives the multiple sets of stirring blades 403 to rotate. The multiple sets of stirring blades 403 can stir the solution, so that when the waste gas is injected into the treatment tank 1, it can quickly diffuse in the solution and improve the reaction rate.

[0033] like Figure 1 , 3 As shown, the raw material addition box 5 includes a storage box 501 fixedly installed on the top of the box cover 2. A discharge pipe 502 is installed at the bottom of the storage box 501. An electric control valve 503 is installed on the discharge pipe 502. The outlet end of the discharge pipe 502 is connected to the processing box 1. By opening the electric control valve 503, the potassium carbonate stored in the storage box 501 can flow into the interior of the processing box 1 through the discharge pipe 502, which is convenient for manual operation.

[0034] like Figure 1 , 3 As shown, the concentration measuring mechanism 6 includes an online refractometer 601 fixedly installed on the top of the box cover 2. A signal line 602 is connected below the online refractometer 601. One end of the signal line 602 is connected to an optical probe 603. The concentration value is directly calculated by measuring the refractive index of the solution, utilizing the correspondence between optical refractive index and concentration.

[0035] like Figure 2 As shown, a high water level gauge 7 and a low water level gauge 8 are embedded inside the treatment tank 1. The high water level gauge 7 and the low water level gauge 8 can detect the liquid level of the solution in the treatment tank 1, thereby facilitating the operation of adding small amounts of water.

[0036] like Figure 1 As shown, a water inlet pipe 10 is installed on the top of the cover 2. One end of the water inlet pipe 10 is connected to an external water source, and a valve is installed on the water inlet pipe 10.

[0037] The working principle of this utility model patent for a carbon dioxide removal gas treatment device is as follows: A certain amount of potassium carbonate is pre-added to the treatment tank 1 through the raw material addition box 5, and then a certain amount of water is injected into the treatment tank 1 through the water addition pipe 10 to prepare a potassium carbonate solution. Then, waste gas is injected into the treatment tank 1 through the air inlet pipe 101. The waste gas mixes and reacts with the potassium carbonate solution, thereby removing carbon dioxide from the waste gas. The gas after carbon dioxide removal is discharged through the exhaust pipe 102. During this process, the motor 401 drives the stirring rod 402 to rotate, and the stirring rod 402 drives multiple sets of stirring blades 403 to rotate. The multiple sets of stirring blades 403 can stir the solution, thereby facilitating the rapid diffusion of the waste gas in the solution when it is injected into the treatment tank 1, improving the reaction speed. The reaction is further enhanced by the optical probe 603 and the online refractometer 601. In conjunction with the above, the concentration of potassium carbonate solution can be monitored online in real time. When the detected concentration is low, it transmits a signal to the controller 9. The controller 9 then opens the electrically controlled valve 503, allowing the material in the storage tank 501 to be injected into the treatment tank 1 through the discharge pipe 502. As the treatment tank 1 processes the waste gas, when the liquid level inside drops to the low water level gauge 8, it transmits a signal to the controller 9. The controller 9 then opens the valve on the water inlet pipe 10, allowing water to be injected into the treatment tank 1. When the water level reaches the high water level gauge 7, the valve is closed. When the solution in the treatment tank 1 is saturated and crystals precipitate, the processing of waste gas is stopped. The electric telescopic rod 302 drives the tank cover 2 to rise, thereby moving the base frame 202 to the outside of the treatment tank 1, making it convenient for staff to process the crystals precipitated on the base frame 202.

[0038] It should be noted that the electric telescopic rod 302, motor 401, electric control valve 503, online refractometer 601, signal line 602, optical probe 603, high water level gauge 7, low water level gauge 8 and controller 9 are existing devices or equipment, or devices or equipment that can be implemented by existing technology. Their power supply, specific composition and principle are clear to those skilled in the art, so they will not be described in detail.

[0039] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0040] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A gas treatment device for carbon dioxide removal, comprising a treatment box (1), characterized in that, The top of the processing tank (1) is equipped with a liftable lid (2). Two sets of symmetrically distributed vertical rods (201) are connected to the bottom of the lid (2). A base frame (202) is fixedly installed at the bottom of the vertical rods (201). The base frame (202) can collect the precipitated solids. Two sets of symmetrically distributed lifting mechanisms (3) for lifting the lid (2) are installed on the processing tank (1). A stirring mechanism (4) for stirring the liquid in the processing tank (1) is installed on the lid (2) so that the gas can be distributed more evenly in the liquid. A raw material addition box (5) for adding raw materials and replenishing raw materials is installed at the top of the lid (2). A concentration measuring mechanism (6) for detecting the concentration of the liquid in the processing tank (1) is also installed on the lid (2). A controller (9) is fixedly installed on the outer wall of the processing tank (1).

2. A carbon dioxide removal gas treatment device according to claim 1, characterized in that An air inlet pipe (101) is installed at the bottom of one side of the processing box (1), and an exhaust pipe (102) is installed at the top of the other side of the processing box (1). Both the air inlet pipe (101) and the exhaust pipe (102) are connected to the processing box (1), and a valve is installed on the air inlet pipe (101).

3. A carbon dioxide removal gas treatment device according to claim 1, characterized in that, A filter screen (203) is installed on the base frame (202).

4. The carbon dioxide removal gas treatment device according to claim 1, wherein The lifting mechanism (3) includes a mounting groove (301) on the side wall of the processing box (1), and an electric telescopic rod (302) is installed inside the mounting groove (301). The output end of the electric telescopic rod (302) is connected to the bottom end of the box cover (2).

5. The carbon dioxide removal gas treatment device according to claim 1, wherein The stirring mechanism (4) includes a motor (401) fixedly installed on the top of the box cover (2). The output end of the motor (401) is connected to a stirring rod (402), and multiple sets of stirring blades (403) are fixedly installed on the stirring rod (402).

6. The carbon dioxide removal gas treatment device according to claim 1, wherein The raw material addition box (5) includes a storage box (501) fixedly installed on the top of the box cover (2). A discharge pipe (502) is installed at the bottom of the storage box (501). An electrically controlled valve (503) is installed on the discharge pipe (502). The outlet end of the discharge pipe (502) is connected to the processing box (1).

7. The carbon dioxide removal gas treatment device according to claim 1, wherein The concentration measuring mechanism (6) includes an online refractometer (601) fixedly installed on the top of the box cover (2). A signal line (602) is connected to the bottom of the online refractometer (601), and an optical probe (603) is connected to one end of the signal line (602).

8. The carbon dioxide removal gas treatment device according to claim 1, wherein The processing box (1) is internally fitted with a high water level gauge (7) and a low water level gauge (8).

9. The carbon dioxide removal gas treatment device according to claim 1, wherein A water inlet pipe (10) is installed on the top of the cover (2). One end of the water inlet pipe (10) is connected to an external water source. A valve is installed on the water inlet pipe (10).