An integrated powder processing equipment

Abstract

This utility model provides an integrated powder processing device, belonging to the field of powder material processing technology. It includes a support frame and a hopper mounted on the upper part of the support frame. A weighing component for weighing the hopper is installed at the top of the support frame. A feed pipe is installed at the top of the hopper, and a filter component for filtering materials is installed on the feed pipe. A discharge pipe is installed at the bottom of the hopper. A stirring component and a spraying unit are installed inside the hopper cavity. A drive mechanism for driving the stirring component is installed outside the hopper. The spraying unit is used to rinse the stirring component and the hopper cavity. This integrated powder processing device integrates batching, conveying, weighing, mixing, dust removal, and cleaning processes into one unit, eliminating the material transfer path and connection time between dispersing equipment, simplifying the operation process, significantly shortening the production cycle, and significantly improving production efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of powder material processing technology, and more specifically, it relates to an integrated powder processing equipment. Background Technology

[0002] In the pharmaceutical, food, and chemical industries, powder materials generally require batching, conveying, weighing, mixing, dust removal, and cleaning processes according to the process formula. However, currently, each of these five processes is typically carried out by a separate piece of equipment, which greatly increases the space occupied by the equipment. The connection between these pieces of equipment also increases the risk of exposure to food and medicine.

[0003] Especially in the pharmaceutical industry, the requirements for precision, consistency, residue levels, and exposure levels in drug production are extremely high. Therefore, dispersed powder processing equipment can no longer meet the industry's high demands for production efficiency, product quality, and safety, increasing the instability of product production. Utility Model Content

[0004] The purpose of this invention is to provide an integrated powder processing equipment, which aims to solve the problem that dispersed powder processing equipment can no longer meet the high requirements of industries for production efficiency, product quality and safety, and increases the instability of product production.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: An integrated powder processing device is provided, comprising a support frame and a hopper disposed on the upper end of the support frame. A weighing component for weighing the weight of the hopper is disposed on the top of the support frame. A feed pipe is disposed on the top of the hopper, and a filter component for filtering materials is disposed on the feed pipe. A discharge pipe is disposed on the bottom of the hopper. A stirring component and a spraying unit are disposed within the inner cavity of the hopper. A drive mechanism for driving the stirring component is disposed outside the hopper. The spraying unit is used to rinse the stirring component and the inner cavity of the hopper.

[0006] In one possible implementation, the support frame has multiple support legs, and each support leg is provided with a vibration damper at its bottom end.

[0007] In one possible implementation, the weighing assembly includes a plurality of weighing modules evenly distributed on the top of the support frame, and the bin is mounted on the upper end of the plurality of weighing modules.

[0008] In one possible implementation, the filtration assembly includes a feeding cylinder disposed at the top of the hopper, the feeding cylinder having a lower chamber and an upper chamber inside, the upper chamber being provided with a filtration unit, the lower port of the lower chamber being connected to the inner cavity of the hopper, the feeding pipe being connected to the lower part of the side wall of the feeding cylinder and being connected to the lower chamber, and an exhaust pipe being disposed on the upper part of the side wall of the feeding cylinder, the exhaust pipe being connected to the upper chamber.

[0009] In one possible implementation, the filtration unit is a sintered mesh filter cartridge.

[0010] In one possible implementation, the feed pipe is equipped with a feed valve, and the exhaust pipe is equipped with a vacuum backflush valve.

[0011] In one possible implementation, a discharge valve is provided on the discharge pipe.

[0012] In one possible implementation, the stirring assembly includes a rotating shaft, a rotating disk, and a plurality of stirring blades. The rotating shaft passes through the rear side wall of the chamber, the rotating disk is mounted on the end of the rotating shaft that enters the chamber, the plurality of stirring blades are circumferentially mounted on the rotating disk, and the driving mechanism is mounted on the rear side of the chamber and is connected to the end of the rotating shaft that exits the chamber.

[0013] In one possible implementation, the front sidewall of the chamber is a sight glass, the spray unit includes a spray pipe that passes through the sight glass, a spray ball is provided at one end of the spray pipe that enters the chamber, and the other end of the spray pipe that exits the chamber is used to connect to a cleaning pipe.

[0014] In one possible implementation, the drive mechanism is an explosion-proof motor, and the drive end of the explosion-proof motor is connected to one end of the rotating shaft that extends out of the chamber body.

[0015] The beneficial effects of the integrated powder processing equipment provided by this utility model are as follows: Compared with the prior art, this integrated powder processing equipment integrates processes such as batching and conveying, weighing, mixing, dust removal, and cleaning into one unit, eliminating the material transfer path and connection time between dispersing equipment, simplifying the operation process, significantly shortening the production cycle, and significantly improving production efficiency. The weighing component can accurately weigh the materials in the silo in real time, avoiding the loss and error caused by material transfer in dispersing equipment. The mixing component directly mixes the materials in the silo, reducing formula deviations caused by residues and ensuring uniform product composition. The integrated silo structure reduces the contact points between materials and the outside environment, the filtration component can filter impurities and block contaminants, and the closed design avoids material exposure at the connection points of dispersing equipment. The spray unit can wash the silo and mixing component, reducing residues and cross-contamination, and enhancing production safety. This equipment simplifies the operation process, reduces the probability of human error, and improves production stability and reliability. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 A perspective view of an integrated powder processing device provided by this utility model; Figure 2 A front view of an integrated powder processing device provided by this utility model; Figure 3 A side view of an integrated powder processing device provided by this utility model.

[0018] In the diagram: 1. Support frame; 2. Support leg; 3. Vibration damper; 4. Chamber body; 5. Weighing module; 6. Feed pipe; 7. Feed valve; 8. Exhaust pipe; 9. Vacuum backflush valve; 10. Discharge pipe; 11. Discharge valve; 12. Feeding cylinder; 13. Sintered mesh filter cartridge; 14. Sight glass; 15. Rotating shaft; 16. Rotating disc; 17. Stirring blades; 18. Explosion-proof motor; 19. Spray pipe; 20. Spray ball. Detailed Implementation

[0019] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0020] Unless otherwise explicitly specified, the use of terms such as "first," "second," or "third" is intended to distinguish different objects, not to describe a specific order.

[0021] Unless otherwise expressly defined, the use of directional terms such as “center,” “lateral,” “longitudinal,” “horizontal,” “vertical,” “top,” “bottom,” “inner,” “outer,” “upper,” “lower,” “front,” “back,” “left,” “right,” “clockwise,” “counterclockwise,” “high,” and “low” to indicate orientation or positional relationships is based on the orientation and positional relationships shown in the accompanying drawings and is only for the convenience of describing the present invention and simplifying the description. It is not intended to indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as limiting the specific protection scope of the present invention.

[0022] Please see Figures 1 to 3 The present invention provides an integrated powder processing device. The integrated powder processing device includes a support frame 1 and a hopper 4 disposed on the upper end of the support frame 1. A weighing component for weighing the hopper 4 is disposed on the top of the support frame 1. A feed pipe 6 is disposed on the top of the hopper 4, and a filter component for filtering materials is disposed on the feed pipe 6. A discharge pipe 10 is disposed on the bottom of the hopper 4. A stirring component and a spraying unit are disposed inside the hopper 4. A drive mechanism for driving the stirring component is disposed outside the hopper 4. The spraying unit is used to rinse the stirring component and the inside of the hopper 4.

[0023] This utility model provides an integrated powder processing device that, compared with existing technologies, integrates batching, conveying, weighing, mixing, dust removal, and cleaning processes into one unit. This eliminates the material transfer paths and connection times between dispersing equipment, simplifies the operation process, significantly shortens the production cycle, and significantly improves production efficiency. The weighing component can accurately weigh the materials in the silo in real time, avoiding losses and errors caused by material transfer in dispersing equipment. The mixing component directly mixes the materials in the silo, reducing formula deviations caused by residues and ensuring uniform product composition. The integrated silo structure reduces the contact points between materials and the outside environment, the filter component filters impurities and blocks contaminants, and the closed design prevents material exposure at the connection points of dispersing equipment. The spray unit washes the silo and mixing component, reducing residues and cross-contamination, and enhancing production safety. This equipment simplifies the operation process, reduces the probability of human error, and improves production stability and reliability.

[0024] The hopper body 4 can be made of stainless steel, and the inner surface of the hopper body 4 is polished to meet medical and sanitary requirements and comply with pharmaceutical industry standards. Alternatively, carbon steel can be used in the agriculture / feed / plastics industry.

[0025] It is worth noting that the feed pipe 6 is connected to an external feed system, which has multiple feed pipes. Different feed pipes are controlled by corresponding valves, and different materials can be selectively introduced into the silo 4, thus enabling the mixing of different materials in the silo 4.

[0026] Please see Figure 1 The support frame 1 has multiple support legs 2, and each support leg 2 is equipped with a vibration damper 3 at its bottom. The vibration damper 3 can be a rubber vibration damper, a spring vibration damper, or an air spring vibration damper. The vibration damper 3 at the bottom of the support leg 2 can reduce the vibration during equipment operation, prevent vibration from affecting the weighing accuracy and equipment stability, reduce vibration interference to the surrounding environment, and improve the overall reliability of the equipment operation.

[0027] Specifically, the weighing assembly includes several weighing modules 5 evenly distributed on the top of the support frame 1, with the silo 4 mounted on top of these weighing modules 5. The weighing modules 5 can be column-type, beam-type, or tubular. The evenly distributed weighing modules 5 can more uniformly bear the weight of the silo 4 and its internal materials, avoiding localized overload due to uneven stress and extending the service life of the weighing assembly. Simultaneously, the collaborative work of multiple weighing modules 5 improves weighing accuracy and stability, reducing errors that may occur when weighing with a single module. Especially when the silo 4 has a large loading capacity or slightly uneven material distribution, data complementarity ensures weighing accuracy.

[0028] Please see Figure 1 The filtration assembly includes a feeding cylinder 12 located at the top of the silo body 4. The feeding cylinder 12 has a lower chamber and an upper chamber. The upper chamber is equipped with a filtration unit, and the lower port of the lower chamber is connected to the inner cavity of the silo body 4. A feed pipe 6 is connected to the lower part of the side wall of the feeding cylinder 12 and is connected to the lower chamber. An exhaust pipe 8 is located on the upper part of the side wall of the feeding cylinder 12 and is connected to the upper chamber. When material enters the lower chamber through the feed pipe 6, the filtration unit can effectively filter the material, intercepting impurities, clumps, etc., to ensure the purity of the material entering the inner cavity of the silo body 4.

[0029] The exhaust pipe 8 connects to the upper chamber. During the process of material entering the lower chamber, the air in the silo 4 and the lower chamber can enter the upper chamber through the filter unit and then be discharged through the exhaust pipe 8. This avoids the problem of the internal air pressure rising due to material filling, which affects the smoothness of feeding. At the same time, it can also prevent unfiltered dust from overflowing with the air and play a certain role in dust removal.

[0030] Specifically, the filtration unit uses a sintered mesh filter cartridge 13. The sintered mesh filter cartridge 13 is made of multiple layers of metal mesh sintered together, which has high-precision filtration performance and can effectively intercept fine impurities and particles in materials. In addition, it has high mechanical strength, high temperature resistance, and corrosion resistance, and can adapt to the characteristics of different materials and complex production environments in industries such as pharmaceuticals, food, and chemicals.

[0031] Preferably, a feed valve 7 is installed on the feed pipe 6. The feed valve 7 can flexibly control the opening and closing of the feed pipe 6, facilitating precise adjustment of the feed amount based on the weighing of the material in the silo 4, avoiding excessive material entry that could lead to weighing deviations. It can also be closed promptly when the equipment stops or when feeding needs to be paused, preventing material leakage or external contaminants from entering the silo 4 through the feed pipe 6, further ensuring the accuracy of material measurement and the cleanliness of the internal environment of the silo 4. A vacuum backflushing valve 9 is installed on the exhaust pipe 8. Working in conjunction with the exhaust pipe 8, the vacuum backflushing valve 9 can be opened after the equipment has been running for a period of time to introduce high-pressure gas for backflushing and cleaning of the sintered mesh filter cartridge 13. This effectively removes dust and impurities adhering to the surface of the filter cartridge, preventing filter cartridge blockage from affecting the filtration effect and exhaust flow, extending the service life of the sintered mesh filter cartridge 13, and reducing the number of equipment downtime maintenance caused by filter cartridge blockage.

[0032] Preferably, the discharge pipe 10 is equipped with a discharge valve 11. By adjusting the opening and closing degree of the discharge valve 11, the discharge speed and discharge volume of the material in the silo 4 can be precisely controlled. In conjunction with the weighing component, on-demand discharge can be achieved, avoiding excessive or insufficient material discharge and ensuring the accuracy of material supply for subsequent processes. When the equipment is performing mixing or cleaning operations, closing the discharge valve 11 can effectively isolate the silo 4 from the outside world, preventing material leakage or cleaning fluid outflow, ensuring thorough mixing of materials during mixing, and maintaining the airtightness of the silo 4's inner cavity during cleaning, reducing the risk of material residue and cross-contamination.

[0033] Please see Figure 3 The mixing assembly includes a rotating shaft 15, a rotating disk 16, and multiple mixing blades 17. The rotating shaft 15 penetrates the rear wall of the chamber 4. The rotating disk 16 is installed at the end of the rotating shaft 15 that penetrates into the chamber 4. The multiple mixing blades 17 are circumferentially mounted on the rotating disk 16. The drive mechanism is installed on the rear side of the chamber 4 and is connected to the end of the rotating shaft 15 that extends out of the chamber 4. The drive mechanism drives the rotating shaft 15 to rotate, thereby causing the rotating disk 16 and the circumferentially distributed mixing blades 17 to rotate synchronously. The multiple mixing blades 17 form a three-dimensional mixing area inside the chamber 4, which can tumble and mix the materials from all directions and at multiple angles, effectively breaking up the agglomeration of the materials and allowing powder materials of different components to quickly and evenly blend, greatly improving mixing efficiency and mixing uniformity. The design of the rotating shaft 15 penetrating the rear wall of the chamber 4 makes the installation layout of the mixing assembly more compact and highly integrated with the chamber 4, avoiding excessive occupation of the internal space of the chamber 4 by complex structures and reducing dead corners of material residue during the mixing process.

[0034] Please see Figure 1 and Figure 3The front wall of the chamber 4 is a sight glass 14. The spray unit includes a spray pipe 19 that penetrates the sight glass 14. One end of the spray pipe 19, which enters the chamber 4, is equipped with a spray ball 20. The other end of the spray pipe 19, which exits the chamber 4, is used to connect to the cleaning pipeline. When the equipment needs cleaning, the cleaning fluid in the cleaning pipeline is delivered to the spray ball 20 through the spray pipe 19. The spray ball 20 can spray the cleaning fluid into the interior of the chamber 4 and the agitator components from all directions without dead angles, ensuring that the agitator blades 17, the rotating disc 16, the inner wall of the chamber 4, and other parts are thoroughly rinsed. This effectively removes residual powder materials, avoids cross-contamination between different batches of materials, and meets the stringent cleanliness requirements of industries such as pharmaceuticals and food. The sight glass 14 allows for a clearer and more intuitive observation of the cleaning status inside the chamber 4, facilitating timely adjustment of the relevant parameters for the spraying operation.

[0035] Specifically, the drive mechanism is an explosion-proof motor 18, and the drive end of the explosion-proof motor 18 is connected to one end of the rotating shaft 15 that extends out of the chamber 4. The explosion-proof motor 18 has a special explosion-proof structure and performance, which can effectively prevent sparks, arcs or high temperatures inside the motor from igniting flammable and explosive substances outside, reducing the risk of explosions, fires and other safety accidents from the source, and providing reliable safety assurance for the production process.

[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An integrated powder processing device, characterized in that, The device includes a support frame (1) and a chamber (4) disposed on the upper end of the support frame (1). The top of the support frame (1) is provided with a weighing component for weighing the weight of the chamber (4). The top of the chamber (4) is provided with a feed pipe (6). The feed pipe (6) is provided with a filter component for filtering materials. The bottom of the chamber (4) is provided with a discharge pipe (10). The inner cavity of the chamber (4) is provided with a stirring component and a spraying unit. The outside of the chamber (4) is provided with a driving mechanism for driving the stirring component. The spraying unit is used to rinse the stirring component and the inner cavity of the chamber (4).

2. The integrated powder processing equipment as described in claim 1, characterized in that, The support frame (1) has multiple support legs (2), and each support leg (2) is provided with a shock absorber (3) at its bottom end.

3. The integrated powder processing equipment as described in claim 1, characterized in that, The weighing assembly includes several weighing modules (5) evenly distributed on the top of the support frame (1), and the bin (4) is installed on the upper end of the several weighing modules (5).

4. The integrated powder processing equipment as described in claim 1, characterized in that, The filter assembly includes a feeding cylinder (12) disposed at the top of the chamber (4). The feeding cylinder (12) has a lower chamber and an upper chamber. The upper chamber is provided with a filter unit. The lower port of the lower chamber is connected to the inner cavity of the chamber (4). The feed pipe (6) is connected to the lower part of the side wall of the feeding cylinder (12) and is connected to the lower chamber. An exhaust pipe (8) is disposed on the upper part of the side wall of the feeding cylinder (12) and is connected to the upper chamber.

5. The integrated powder processing equipment as described in claim 4, characterized in that, The filtration unit is a sintered mesh filter cartridge (13).

6. The integrated powder processing equipment as described in claim 4, characterized in that, The feed pipe (6) is equipped with a feed valve (7), and the exhaust pipe (8) is equipped with a vacuum backflush valve (9).

7. The integrated powder processing equipment as described in claim 1, characterized in that, The discharge pipe (10) is equipped with a discharge valve (11).

8. The integrated powder processing equipment as described in claim 1, characterized in that, The stirring assembly includes a rotating shaft (15), a rotating disk (16), and multiple stirring blades (17). The rotating shaft (15) passes through the rear side wall of the chamber (4). The rotating disk (16) is installed at one end of the rotating shaft (15) that passes into the chamber (4). The multiple stirring blades (17) are circumferentially mounted on the rotating disk (16). The driving mechanism is installed on the rear side of the chamber (4) and is connected to the end of the rotating shaft (15) that passes out of the chamber (4).

9. An integrated powder processing device as described in claim 8, characterized in that, The front wall of the chamber (4) is a sight glass (14). The spray unit includes a spray pipe (19) that passes through the sight glass (14). One end of the spray pipe (19) that enters the chamber (4) is provided with a spray ball (20). The other end of the spray pipe (19) that exits the chamber (4) is used to connect to a cleaning pipe.

10. An integrated powder processing device as described in claim 8, characterized in that, The driving mechanism is an explosion-proof motor (18), and the driving end of the explosion-proof motor (18) is connected to one end of the rotating shaft (15) that extends out of the silo body (4).

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