A mixing device for high and low temperature resistant expanded perlite
By combining shaking agitation and dust collection components, the problem of uneven mixing in expanded perlite mixing equipment has been solved, achieving uniform mixing and environmental protection, and improving product quality and stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHANGJIAGANG HUAFU IND
- Filing Date
- 2025-07-04
- Publication Date
- 2026-07-31
AI Technical Summary
Existing expanded perlite mixing equipment suffers from uneven mixing, resulting in unstable mixture quality and affecting the physical properties and application effects of the final product.
It adopts a shaking stirring structure and a dust collection component. The tank is driven to shake left and right by a variable speed motor to enhance the tumbling of particles. Combined with the mixing of the stirring blades driven by a servo motor, the dust collection component captures dust, ensuring uniform mixing and a clean operating environment.
It improves the uniformity of mixing expanded perlite with other materials, enhances product quality and performance stability, while reducing dust pollution and protecting the operating environment and worker health.
Smart Images

Figure CN224573613U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a mixing device for high and low temperature resistant expanded perlite, belonging to the technical field of mixing equipment. Background Technology
[0002] Expanded perlite is a mineral material that has undergone high-temperature expansion treatment. It is primarily made by heating natural perlite (the raw ore before expansion) to high temperatures (approximately 800-1100°C), causing the internal moisture to evaporate rapidly, forming particles with extremely high porosity and lightweight properties. The manufacturing process of expanded perlite utilizes the hydration reaction of its natural ore during heating, causing it to expand several times its original volume, thus acquiring excellent thermal insulation, sound insulation, moisture absorption, and fire resistance properties. Due to these unique physical properties, expanded perlite is widely used in various fields such as construction, horticulture, industrial insulation materials, lightweight concrete, and soil improvement.
[0003] Authorization announcement number (CN216323872U) discloses a mixing device for expanded perlite, relating to the technical field of mixing equipment. The device includes a support box with an inlet on one side of its upper end and an outlet on the other. A first magnet is fixedly installed in the inner cavity of the outlet, and a baffle is slidably installed within the inner cavity. A second magnet with the opposite magnetic pole to the first magnet is fixedly installed at one end of the baffle. A shoveling device is installed inside the support box. This invention, by setting up a shoveling device, can scoop up the expanded perlite entering the support box, separating the expanded perlite from dust. Simultaneously, a dust removal device can adsorb the separated dust and discharge it into the inner cavity of the support box. This makes cleaning the dust inside the perlite more convenient, making the expanded perlite more convenient, simple, and practical to use.
[0004] In summary, the aforementioned mixing equipment for expanded perlite suffers from uneven mixing during the process. This is primarily manifested in the incomplete mixing of expanded perlite particles with other materials (such as cement, sand, and mineral powder), leading to unstable mixture quality. Because expanded perlite particles are lightweight and porous, they easily float or clump during mixing, resulting in some areas with high particle density while others have sparse particle distribution, affecting the uniformity of mixing. This uneven mixing leads to significant differences in the physical properties of the finished product, such as uneven density, unstable strength, and inconsistent thermal conductivity, thus affecting the final product's quality and application performance. Therefore, it is urgent to improve the mixing equipment to enhance the uniformity of expanded perlite with other components, ensuring the high performance and stability of the product.
[0005] Therefore, a mixing device for high and low temperature resistant expanded perlite is proposed. Utility Model Content
[0006] In view of this, the present invention provides a mixing device for high and low temperature resistant expanded perlite to solve or alleviate the technical problems existing in the prior art, and at least provides a beneficial option.
[0007] The technical solution of this utility model is achieved as follows: a mixing device for high and low temperature resistant expanding perlite, comprising:
[0008] A mixing assembly, comprising a base, with support frames fixedly installed around the top of the base, a fixing block fixedly installed on the top of the support frames, a fixing ring movably connected to the inner side of the fixing block via a rotating shaft, and a tank fixedly installed on the inner side of the fixing ring.
[0009] A hybrid assembly includes a first fixing plate and a support block. The first fixing plate is fixedly installed on the inner side of the support frame, and the support block is fixedly installed on the top of the base. An mounting plate is fixedly installed on the top of the first fixing plate, and a limit post is fixedly installed on the rear side of the mounting plate.
[0010] More preferably, the top of the tank is provided with a feeding port, the inner side of the tank is movably connected to a stirring blade via a rotating shaft, and a servo motor is fixedly installed on the top of the tank, with the output end of the servo motor fixedly connected to the stirring blade.
[0011] More preferably, the bottom of the tank is provided with a discharge port, and a valve is movably connected to the inner side of the discharge port.
[0012] More preferably, a limiting block is fixedly installed on the front side of the tank, a limiting plate is fixedly installed on the front side of the limiting block, and the limiting post is slidably connected to the inner side of the limiting plate.
[0013] More preferably, a variable speed motor is fixedly installed on the top of the support block, and a first connecting rod is fixedly connected to the output end of the variable speed motor. A second connecting rod is movably connected to the left side of the first connecting rod.
[0014] More preferably, a second fixing plate is fixedly installed on the right side of the tank, and the end of the second connecting rod away from the first connecting rod is fixedly connected to the inner side of the second fixing plate.
[0015] More preferably, the assembly further includes a dust collection component, which includes a housing fixedly installed on the top of the tank, the bottom of the housing being connected to the top of the tank, and a perforated plate fixedly installed on the bottom of the housing.
[0016] More preferably, a connecting plate is fixedly installed in the inner cavity of the box, and a fan blade is movably connected to the bottom of the connecting plate via a rotating shaft. U-shaped plates are fixedly installed on both the front and rear sides of the top of the box, and a dust collection net is slidably connected to the inner side of the U-shaped plate.
[0017] The present invention has the following advantages due to the adoption of the above technical solution:
[0018] I. This utility model, by starting a variable speed motor, drives the first connecting rod to rotate at its output end. The rotation of the first connecting rod simultaneously drives the second connecting rod to rotate. The second connecting rod, through a fixed connection with the second fixed plate, causes the tank to shake. At the same time, the tank is limited and fixed by a limiting post slidably connected to the inner side of the limiting plate. The left and right shaking method can enhance the rolling and distribution of particles, thereby effectively improving the mixing uniformity, ensuring that the components are fully integrated, and improving the quality and performance stability of the final product.
[0019] II. This utility model, by activating the fan blades, generates suction force that isolates the material inside the tank through the action of the perforated plate, drawing the dust generated during mixing into the tank and ultimately adsorbing it onto the surface of the dust collection net. This effectively captures and filters the dust generated during the mixing process, reducing air pollution and protecting the operating environment and the health of workers.
[0020] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 This is a first-view perspective three-dimensional structural diagram of the present invention;
[0023] Figure 2 This is a second-view perspective three-dimensional structural diagram of the present invention;
[0024] Figure 3 This is a schematic diagram of the internal structure of the tank of this utility model;
[0025] Figure 4 This is a schematic diagram of the first structure of the hybrid component of this utility model;
[0026] Figure 5 This is a schematic diagram of the second structure of the hybrid component of this utility model;
[0027] Figure 6This is a schematic diagram of the dust collection component structure of this utility model.
[0028] Reference numerals: 100, mixing component; 101, base; 102, support frame; 103, fixing block; 104, fixing ring; 105, tank body; 106, feeding port; 107, servo motor; 108, stirring blade; 109, discharge port; 110, valve; 200, mixing component; 201, first fixing plate; 202, mounting plate; 203, limiting post; 204, limiting block; 205, limiting plate; 206, support block; 207, variable speed motor; 208, first connecting rod; 209, second connecting rod; 210, second fixing plate; 300, dust collection component; 301, box body; 302, perforated plate; 303, connecting plate; 304, fan blade; 305, U-shaped plate; 306, dust collection net. Detailed Implementation
[0029] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.
[0030] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0031] Example 1
[0032] like Figure 1-5 As shown, this utility model embodiment provides a mixing device for high and low temperature resistant expanding perlite, comprising:
[0033] The mixing assembly 100 includes a base 101. Support frames 102 are fixedly installed on all four sides of the top of the base 101. A fixing block 103 is fixedly installed on the top of the support frame 102. A fixing ring 104 is movably connected to the inner side of the fixing block 103 through a rotating shaft. A tank body 105 is fixedly installed on the inner side of the fixing ring 104.
[0034] The hybrid assembly 200 includes a first fixing plate 201 and a support block 206. The first fixing plate 201 is fixedly installed on the inner side of the support frame 102, and the support block 206 is fixedly installed on the top of the base 101. An mounting plate 202 is fixedly installed on the top of the first fixing plate 201, and a limit post 203 is fixedly installed on the rear side of the mounting plate 202.
[0035] By starting the variable speed motor 207, the output end of the variable speed motor 207 drives the first connecting rod 208 to rotate. At the same time, the rotation of the first connecting rod 208 drives the second connecting rod 209 to rotate. The second connecting rod 209, through its fixed connection with the second fixed plate 210, causes the tank 105 to shake. Simultaneously, the tank 105 is limited and fixed by the limiting post 203 slidably connected to the inner side of the limiting plate 205. The left and right shaking method can enhance the rolling and distribution of particles, thereby effectively improving the mixing uniformity, ensuring that the components are fully integrated, and improving the quality and performance stability of the final product.
[0036] Example 2
[0037] like Figure 1-6 As shown, in one embodiment, a feeding port 106 is provided at the top of the tank 105. A stirring blade 108 is movably connected to the inner side of the tank 105 via a rotating shaft. A servo motor 107 is fixedly installed at the top of the tank 105, and the output end of the servo motor 107 is fixedly connected to the stirring blade 108. A discharge port 109 is provided at the bottom of the tank 105, and a valve 110 is movably connected to the inner side of the discharge port 109. A limit block 204 is fixedly installed at the front of the tank 105, and a limit plate 205 is fixedly installed at the front of the limit block 204. A limit post 203 is slidably connected to the inner side of the limit plate 205. A variable speed motor 207 is fixedly installed at the top of the support block 206, and a first connecting rod 208 is fixedly connected to the output end of the variable speed motor 207. The left side of the tank 105 is movably connected to a second connecting rod 209, and the right side of the tank 105 is fixedly installed with a second fixing plate 210. The end of the second connecting rod 209 away from the first connecting rod 208 is fixedly connected to the inner side of the second fixing plate 210. The tank 105 also includes a dust collection assembly 300, which includes a housing 301. The housing 301 is fixedly installed on the top of the tank 105, and the bottom of the housing 301 is connected to the top of the tank 105. A slotted plate 302 is fixedly installed on the bottom of the housing 301, and a connecting plate 303 is fixedly installed in the inner cavity of the housing 301. A fan blade 304 is movably connected to the bottom of the connecting plate 303 through a pivot. U-shaped plates 305 are fixedly installed on both the front and rear sides of the top of the housing 301, and a dust collection net 306 is slidably connected to the inner side of the U-shaped plate 305.
[0038] By activating the fan blades 304, the fan blades 304 generate suction force, which isolates the material inside the tank 105 through the action of the perforated plate 302. The dust generated during mixing in the tank 105 is sucked into the box 301 and finally adsorbed onto the surface of the dust collection net 306. This can effectively capture and filter the dust generated during the mixing process, reduce air pollution, and protect the operating environment and the health of workers.
[0039] In operation, the following steps are taken: First, the materials to be mixed are poured into the tank 105 through the feeding port 106. Then, the servo motor 107 is activated, and its output drives the stirring blade 108 to rotate for mixing. Simultaneously, the variable speed motor 207 is activated, and its output drives the first connecting rod 208 to rotate. The rotation of the first connecting rod 208 also drives the second connecting rod 209 to rotate. The second connecting rod 209, fixedly connected to the second fixing plate 210, causes the tank 105 to shake. At the same time, the limiting post 203 is slidably connected to the limiting plate 210. The inner side of 05 limits and fixes the tank 105. By shaking left and right, the rolling and distribution of particles can be enhanced, thereby effectively improving the mixing uniformity, ensuring that the components are fully integrated, and improving the quality and performance stability of the final product. By activating the fan blade 304, the fan blade 304 generates suction force, which isolates the material in the tank 105 through the action of the perforated plate 302. The dust generated during mixing in the tank 105 is sucked into the box 301 and finally adsorbed on the surface of the dust collection net 306. This can effectively capture and filter the dust generated during the mixing process, reduce air pollution, and protect the operating environment and the health of workers.
[0040] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this utility model, and these should all be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. A mixing device for high and low temperature resistant expanded perlite, characterized in that, include: A mixing assembly (100) includes a base (101), a support frame (102) is fixedly installed around the top of the base (101), a fixing block (103) is fixedly installed on the top of the support frame (102), a fixing ring (104) is movably connected to the inner side of the fixing block (103) through a rotating shaft, and a tank body (105) is fixedly installed on the inner side of the fixing ring (104). The hybrid assembly (200) includes a first fixing plate (201) and a support block (206). The first fixing plate (201) is fixedly installed on the inner side of the support frame (102), and the support block (206) is fixedly installed on the top of the base (101). An mounting plate (202) is fixedly installed on the top of the first fixing plate (201), and a limit post (203) is fixedly installed on the rear side of the mounting plate (202).
2. The mixing equipment for high and low temperature resistant expanded perlite according to claim 1, characterized in that: The top of the tank (105) is provided with a feeding port (106), and the inner side of the tank (105) is movably connected with a stirring blade (108) via a rotating shaft. A servo motor (107) is fixedly installed on the top of the tank (105), and the output end of the servo motor (107) is fixedly connected to the stirring blade (108).
3. The mixing device of claim 1, wherein the mixing device is a high and low temperature resistant perlite mixing device. The bottom of the tank (105) is provided with a discharge port (109), and a valve (110) is movably connected to the inside of the discharge port (109).
4. The high and low temperature resistant expanded perlite mixing device according to claim 1, characterized in that: A limiting block (204) is fixedly installed on the front side of the tank (105), and a limiting plate (205) is fixedly installed on the front side of the limiting block (204). The limiting post (203) is slidably connected to the inner side of the limiting plate (205).
5. The high and low temperature resistant expanded perlite mixing device according to claim 1, characterized in that: A variable speed motor (207) is fixedly installed on the top of the support block (206). The output end of the variable speed motor (207) is fixedly connected to a first connecting rod (208). A second connecting rod (209) is movably connected to the left side of the first connecting rod (208).
6. The mixing apparatus of claim 5, wherein the mixing apparatus is a high and low temperature resistant perlite mixing apparatus. A second fixing plate (210) is fixedly installed on the right side of the tank (105), and the end of the second connecting rod (209) away from the first connecting rod (208) is fixedly connected to the inner side of the second fixing plate (210).
7. The high and low temperature resistant expanded perlite mixing device according to claim 1, characterized in that: It also includes a vacuuming assembly (300), which includes a housing (301) fixedly installed on the top of the tank (105), the bottom of the housing (301) being connected to the top of the tank (105), and a perforated plate (302) fixedly installed on the bottom of the housing (301).
8. The mixing device of claim 7, wherein the mixing device is a high and low temperature resistant perlite mixing device. A connecting plate (303) is fixedly installed in the inner cavity of the box (301). A fan blade (304) is movably connected to the bottom of the connecting plate (303) via a rotating shaft. U-shaped plates (305) are fixedly installed on the front and rear sides of the top of the box (301). A dust collection net (306) is slidably connected to the inner side of the U-shaped plate (305).