A continuous emulsifier preparation device
By introducing a reversible and sliding waste receiving tray structure into the continuous emulsifier preparation device, the problems of residual material contamination during vacuum emulsification equipment cleaning and high-viscosity material feeding are solved, achieving tank cleanliness and safety assurance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LIAONING LUTONG CHEM
- Filing Date
- 2026-07-01
- Publication Date
- 2026-07-31
AI Technical Summary
In chemical production, when cleaning vacuum emulsification equipment and feeding high-viscosity materials, residual material in the stirring module is difficult to return, which contaminates the external environment of the tank and poses a safety risk.
A continuous emulsifier dispensing device was designed, equipped with a reversible and sliding waste collection tray. The waste collection tray can be flipped and slid horizontally through a shaft seat, connecting seat and guide rail structure. With the help of magnetic rod and limit screw, residual material is prevented from dripping. The cover plate and guide plate are used for directional collection and rapid discharge.
It effectively prevents residual material contamination, reduces cleaning difficulty and safety risks, and improves operational safety.
Smart Images
Figure CN224573628U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of emulsification equipment technology, and in particular to a continuous emulsifier preparation device. Background Technology
[0002] Vacuum emulsification equipment in chemical production is a unit device that integrates mixing, dispersion, homogenization and vacuuming functions in a closed container; Vacuum emulsification equipment utilizes the strong mechanical force generated by high-shear agitators and homogenizers to rapidly break immiscible liquid, solid, or gaseous materials into tiny droplets or particles, forming a uniform and stable emulsion or dispersion. The introduction of a vacuum environment effectively eliminates air bubbles in the material, preventing oxidation reactions. In vacuum emulsification equipment used in chemical production, when cleaning the tank or opening the tank lid to discharge high-viscosity materials, it is often necessary to lift the agitator module from inside the emulsification tank to above the tank opening. At this time, due to the high viscosity and strong adhesion of the residual material, it is not easy for it to flow back into the tank naturally. The material remaining on the agitator shaft surface and blades will drip down the shaft due to gravity or seep out from sealing gaps, blade grooves, etc., thus contaminating the external environment of the tank and the operating platform, increasing cleaning difficulty, and posing safety risks to operators. Utility Model Content
[0003] The purpose of this invention is to provide a continuous emulsifier mixing device, which, when combined with a rotatable and sliding waste collection tray, can effectively prevent residual material contamination and effectively solve the problems in the background art.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A continuous emulsifier mixing device includes a main unit, a secondary unit, and a water tank, an oil tank, and an emulsification tank. The emulsification tank is rotatably connected between the main unit and the secondary unit. A vacuum module is fixedly connected inside the main unit. A power unit is fixedly connected to the main unit via a hydraulic lifting module. The power unit is electrically connected to a main controller inside the external main unit via wires. A sealing cover is fixedly connected to the lower end of the power unit. The sealing cover is connected to the vacuum module via a pipeline. The water tank and oil tank are respectively connected to the corresponding feed inlets at the upper end of the sealing cover via a delivery pump and pipelines. A stirring module is driven to a coaxial position relative to the emulsification tank in the power unit and extends through the sealing cover to a position below the sealing cover. A waste collection module is provided on the side of the secondary unit away from the emulsification tank. The waste collection module includes at least two bearing seats and a waste collection disc. The bearing seats are fixedly connected to one side of the secondary unit, and a connecting seat is rotatably connected inside the bearing seat. The waste collection disc is slidably mounted on the connecting seat.
[0005] As a further preferred embodiment of this utility model, two fixed shafts are fixedly connected to the outside of the emulsifying tank. The two fixed shafts are rotatably connected to the main unit and the auxiliary unit respectively. One end of one of the fixed shafts is fixedly connected to a worm gear. A worm is rotatably connected to the auxiliary unit corresponding to the position of the worm gear. The worm gear meshes with the worm wheel. After the power box is vertically lifted by the hydraulic lifting module, it can simultaneously drive the sealing cover and the stirring module to move upward. With the transmission structure of the worm, worm wheel and fixed shaft, the emulsifying tank can be flipped to complete the material unloading or cleaning of the inside of the tank.
[0006] As a further preferred embodiment of this utility model, the auxiliary housing is rotatably connected with a number of support rollers that match the number of connecting seats. The support rollers are used to form vertical support and horizontal sliding guidance for the receiving waste tray, making the horizontal movement of the receiving waste tray more stable.
[0007] As a further preferred embodiment of this utility model, two limiting seats are symmetrically fixedly connected to one side of the bearing seat. After the connecting seat rotates 90 degrees inside the bearing seat and drives the waste receiving plate to rotate 90 degrees and be placed on the side of the auxiliary machine box, the limiting seats limit and support the connecting seat.
[0008] As a further preferred embodiment of this utility model, a slider is fixedly connected to the connecting seat.
[0009] As a further preferred embodiment of this utility model, the lower end of the waste receiving tray is fixedly connected with a number of guide rails that are consistent with the number of sliders. A guide groove is opened on the lower end face of the guide rail, and a magnetic rod is fixedly connected to the top of the guide groove. The guide rail and the slider at the corresponding position slide in each other. After the guide rail and the slider slide in cooperation, the waste receiving tray and the connecting seat can be slidably connected, so that the waste receiving tray has both angle flipping and horizontal sliding adjustment functions.
[0010] As a further preferred embodiment of this utility model, a cover plate is fixedly connected to one side of the upper end face of the waste receiving tray. Two guide plates are fixedly connected symmetrically to the inner bottom surface of the cover plate and the waste receiving tray between the two guide plates. A drain pipe is fixedly connected to the waste receiving tray. After the waste receiving tray is horizontally placed between the stirring module and the emulsifying tank, it is used to receive the residual material attached to the stirring module. After the waste receiving tray is adjusted to a vertical position, it can be rinsed and cleaned.
[0011] Compared with the prior art, the present invention has the following beneficial effects: In this invention, a waste receiving module is provided, supported by a shaft seat and a connecting seat. This module can rotate the waste receiving disc 90 degrees. With the sliding cooperation of the slider and the guide rail, the waste receiving disc can be horizontally moved and its angle adjusted. This allows the waste receiving disc to receive residual material below the mixing module. Furthermore, after the waste receiving disc is adjusted to a vertical position, the cover plate and the guide plate can directionally collect the residual material, which is then quickly discharged through the drain pipe. This effectively prevents residual material from dripping from the mixing shaft and the blades and contaminating the outside of the tank and the operating platform. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the first state of the main structure of this utility model; Figure 2 This is a schematic diagram of the second state of the main structure of this utility model; Figure 3 This is a schematic diagram of the main structure of this utility model; Figure 4 This is a schematic diagram of the waste receiving module structure of this utility model; Figure 5 for Figure 4 Enlarged view of point A in the middle; Figure 6 This is a schematic diagram of the disassembled guide rail structure of this utility model; Figure 7 This is a schematic diagram of the disassembled structure of the waste receiving tray of this utility model.
[0013] In the diagram: 1. Main unit housing; 2. Auxiliary unit housing; 3. Water tank; 4. Oil tank; 5. Vacuum module; 6. Hydraulic lifting module; 7. Power box; 8. Sealing cover; 9. Mixing module; 10. Emulsifying tank; 11. Waste receiving module; 12. Shaft seat; 13. Connecting seat; 14. Waste receiving tray; 15. Fixed shaft; 16. Worm gear; 17. Worm; 18. Support roller; 19. Limit seat; 20. Slider; 21. Guide rail; 22. Guide groove; 23. Magnetic rod; 24. Limit screw; 25. Cover plate; 26. Guide plate. Detailed Implementation
[0014] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0015] like Figures 1-7As shown, this utility model provides a continuous emulsifier mixing device, including a main unit 1, a secondary unit 2, a water tank 3, an oil tank 4, and an emulsification tank 10. The emulsification tank 10 is rotatably connected between the main unit 1 and the secondary unit 2. A vacuum module 5 is fixedly connected inside the main unit 1. A power box 7 is fixedly connected to the main unit 1 via a hydraulic lifting module 6. The power box 7 is electrically connected to the main controller inside the external main unit 1 via wires. A sealing cover 8 is fixedly connected to the lower end of the power box 7. The sealing cover 8 is connected to the vacuum module 5 via a pipeline. The water tank 3 and the oil tank... 4 are connected to the feed inlet corresponding to the upper end of the sealing cover 8 via a delivery pump and pipeline respectively; the power box 7 is coaxially connected to the stirring module 9 relative to the emulsifying tank 10 and extends through the sealing cover 8 to the position below the sealing cover 8; the auxiliary machine box 2 is provided with a waste receiving module 11 on the side away from the emulsifying tank 10; the waste receiving module 11 includes no less than two bearing seats 12 and a waste receiving plate 14. The bearing seats 12 are fixedly connected to one side of the auxiliary machine box 2, and a connecting seat 13 is rotatably connected inside the bearing seats 12. The waste receiving plate 14 is slidably assembled on the connecting seat 13.
[0016] like Figures 1-3 As shown, two fixed shafts 15 are fixedly connected to the outside of the emulsifying tank 10. The two fixed shafts 15 are rotatably connected to the main unit box 1 and the auxiliary unit box 2 respectively. One end of one of the fixed shafts 15 is fixedly connected to a worm gear 16. A worm 17 is rotatably connected to the position of the worm gear 16 in the auxiliary unit box 2. The worm 17 is meshed with the worm gear 16. After the power box 7 is vertically lifted by the hydraulic lifting module 6, it can synchronously drive the sealing cover 8 and the stirring module 9 to move upward. With the transmission structure of the worm 17, worm gear 16 and fixed shaft 15, the emulsifying tank 10 is turned over to complete the material discharge or cleaning operation inside the tank.
[0017] like Figures 1-7As shown, the auxiliary housing 2 is rotatably connected with a number of support rollers 18 matching the number of connecting seats 13. The support rollers 18 are used to form vertical support and horizontal sliding guide for the receiving waste tray 14, making the horizontal movement of the receiving waste tray 14 more stable. Two limit seats 19 are symmetrically fixedly connected to one side of the shaft seat 12. After the connecting seat 13 rotates 90 degrees within the shaft seat 12 and drives the receiving waste tray 14 to rotate 90 degrees and be placed on one side of the auxiliary housing 2, the limit seats 19 limit and support the connecting seat 13. A slider 20 is fixedly connected to the connecting seat 13. A guide rail 21 with a number matching the number of sliders 20 is fixedly connected to the lower end of the receiving waste tray 14. A guide groove 22 is opened on the lower end face of the guide rail 21. The top of the guide groove 22 is fixed. A magnetic rod 23 is connected, and the guide rail 21 and the corresponding slider 20 slide in each other. After the guide rail 21 and the slider 20 slide in each other, the waste receiving tray 14 and the connecting seat 13 can be slidably connected, so that the waste receiving tray 14 has both angle flipping and horizontal sliding adjustment functions. A cover plate 25 is fixedly connected to one side of the upper end face of the waste receiving tray 14. Two guide plates 26 are fixedly connected symmetrically to the inner bottom surface of the cover plate 25 and the waste receiving tray 14. A drain pipe is fixedly connected to the waste receiving tray 14 located between the two guide plates 26. After the waste receiving tray 14 is horizontally placed between the stirring module 9 and the emulsification tank 10, it is used to receive the residual material attached to the stirring module 9. After the waste receiving tray 14 is adjusted to a vertical position, it can be rinsed and cleaned.
[0018] It should be noted that this utility model is a continuous emulsifier preparation device. During the normal emulsification preparation process, the water tank 3 and the oil tank 4 respectively transport the water phase and oil phase materials to the corresponding feed ports above the sealing cover 8 through the delivery pump, and then enter the emulsification tank 10. At this time, the vacuum module 5 is activated and the emulsification tank 10 is evacuated through the pipeline to eliminate air bubbles and prevent oxidation. Meanwhile, the power motor in the power box 7 drives the stirring module 9 to rotate at high speed through the transmission mechanism to perform high shear dispersion and homogenization of the materials to form a stable emulsion. After emulsification is completed, the stirring module 9 needs to be cleaned, or when opening the lid to discharge high-viscosity materials, the hydraulic lifting module 6 drives the power box 7 to rise, raising the sealing cover 8 along with the stirring module 9 to above the opening of the emulsification tank 10. At this time, a large amount of residual material is attached to the stirring shaft and blades of the stirring module 9. The waste receiving tray 14 can be manually operated to rotate 90 degrees around the shaft seat 12 under the drive of the connecting seat 13, changing from a vertical storage posture to a horizontal posture. At the same time, the magnetic rod 23 at the top of the guide groove 22 at the lower end of the guide rail 21 and the corresponding support roller 18 are in the same position. The waste receiving tray 14 is adsorbed, thus preventing one end of the waste receiving tray 14 from tilting up. The lower end face of the guide rail 21 is also symmetrically threaded with two limiting screws 24, which are used to control the maximum movement of the guide rail 21 on the slider 20 and prevent the guide rail 21 from separating from the slider 20. Then, with the cooperation of the slider 20 and the guide rail 21, the waste receiving tray 14 is pushed horizontally to the bottom of the stirring module 9, collecting all the residual material dripping from the stirring module 9 and the liquid during subsequent rinsing in the waste receiving tray 14. After the waste receiving tray 14 completes its receiving task, it can slide in the opposite direction and flip back to a vertical position for easy cleaning and storage.
[0019] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An emulsifier continuous formulation device, characterized by: The system includes a main unit (1), a secondary unit (2), a water tank (3), an oil tank (4), and an emulsification tank (10). The emulsification tank (10) is rotatably connected between the main unit (1) and the secondary unit (2). A vacuum module (5) is fixedly connected inside the main unit (1). A power box (7) is fixedly connected to the main unit (1) via a hydraulic lifting module (6). The power box (7) is electrically connected to the main controller inside the external main unit (1) via a wire. A sealing cover (8) is fixedly connected to the lower end of the power box (7). The sealing cover (8) is connected to the vacuum module (5) via a pipeline. The water tank (3) and the oil tank (4) are respectively connected to the corresponding feed inlets at the upper end of the sealing cover (8) via a delivery pump and a pipeline. The power box (7) is connected to the stirring module (9) in a coaxial position relative to the emulsifying tank (10), and extends through the sealing cover (8) to the position below the sealing cover (8). The auxiliary machine box (2) is provided with a waste receiving module (11) on the side away from the emulsifying tank (10). The waste receiving module (11) includes no less than two bearing seats (12) and a waste receiving plate (14). The bearing seats (12) are fixedly connected to one side of the auxiliary housing (2). A connecting seat (13) is rotatably connected inside the bearing seats (12). The waste receiving plate (14) is slidably assembled on the connecting seat (13).
2. An emulsifier continuous formulation device according to claim 1, characterized in that: Two fixed shafts (15) are fixedly connected to the outside of the emulsifying tank (10). The two fixed shafts (15) are rotatably connected to the main machine box (1) and the auxiliary machine box (2) respectively. One end of one of the fixed shafts (15) is fixedly connected to a worm gear (16). A worm (17) is rotatably connected to the auxiliary machine box (2) at the position corresponding to the worm gear (16). The worm (17) meshes with the worm gear (16).
3. An emulsifier continuous formulation device according to claim 1, characterized in that: The auxiliary housing (2) is rotatably connected with a number of support rollers (18) that match the number of connecting seats (13).
4. The continuous emulsifier preparation device according to claim 1, characterized in that: Two limiting seats (19) are symmetrically fixedly connected to one side of the bearing (12).
5. The continuous emulsifier preparation device according to claim 1, characterized in that: A slider (20) is fixedly connected to the connecting seat (13).
6. The continuous emulsifier preparation device according to claim 5, characterized in that: The waste receiving tray (14) is fixedly connected to a number of guide rails (21) that are the same as the number of sliders (20). The guide rails (21) have guide grooves (22) on their lower surfaces. A magnetic rod (23) is fixedly connected to the top of the guide grooves (22). The guide rails (21) and the corresponding sliders (20) slide and cooperate with each other.
7. The continuous emulsifier preparation device according to claim 1, characterized in that: A cover plate (25) is fixedly connected to one side of the upper end face of the waste receiving tray (14). Two guide plates (26) are fixedly connected to the cover plate (25) and the inner bottom surface of the waste receiving tray (14). A drain pipe is fixedly connected to the waste receiving tray (14) located between the two guide plates (26).