An open-type high-pressure glass-lined reactor

Abstract

This utility model discloses an open-type high-pressure glass-lined reactor, including a tank body and a tank cover. A first high-diameter flange is provided at the end face of the tank body and the tank cover. The first high-diameter flange has a countersunk groove and bolt holes for bolt tightening. An arc-shaped transition section is provided on the inner wall of the first high-diameter flange. The thickness of the first high-diameter flange is 3.5-5 times the thickness of the tank cover wall. Thickening the first high-diameter flange increases the effective number of locking threads for bolt tightening, thus improving the tightening strength. A stirring port is provided on the tank cover, and a second high-diameter flange is provided on the stirring port. The tank cover also has a pipe opening and a sight glass manhole, and a second high-diameter flange is provided on the pipe opening and the sight glass manhole. A discharge port is provided at the bottom of the tank body, and a second high-diameter flange is provided at the discharge port. This utility model, through the application of the first high-diameter flange at the tank body and tank cover, improves the tightness of the reactor, making it meet the requirements for use as a high-pressure reactor.

Description

Technical Field

[0001] This utility model belongs to the field of glass-lined reactor application technology, and specifically relates to an open-type high-pressure glass-lined reactor. Background Technology

[0002] The internal pressure of glass-lined reactors is mostly below 1 MPa, with most below 0.6 MPa. Reactors with pressures above 0.6-1 MPa are considered high-pressure reactors, and some can reach several megapascals. Depending on the application requirements, the manufacturing processes of high-pressure reactors differ from those of conventional reactors. Conventional reactors have thinner walls, with a structure primarily designed to meet low-pressure requirements, and adhere to the standard GB / T25027-2010. They are less expensive and have a shorter manufacturing cycle. High-pressure reactors, on the other hand, must comply with GB150-2011 "Pressure Vessels" or ASME and other high-pressure vessel standards, significantly increasing costs (materials, sealing technology, testing fees, and regular maintenance).

[0003] The existing technologies, such as the glass-lined reactor head announced in CN209968385U and the high-strength corrosion-resistant glass-lined reactor announced in CN206372825U, are all technical solutions for conventional reactors. Such reactors are closed reactors, while the invention is an open high-pressure reactor, which requires the tank cover and tank body to be fastened together by bolts. Therefore, under the requirements of high pressure, the tank body and tank cover need to be able to seal and connect sufficiently firmly.

[0004] Based on the aforementioned existing technologies and problems, the inventors provide an open reactor solution suitable for high pressure. Summary of the Invention

[0005] The purpose of this invention is to overcome the shortcomings of the existing technology and provide an open-type high-pressure glass-lined reactor. The application of the first high-diameter flange at the tank body and tank cover can improve the tightness and make the reactor meet the requirements for use as a high-pressure reactor.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] An open-type high-pressure glass-lined reactor includes a tank body and a tank cover. A first high-diameter flange is provided at the end face of the tank body and the tank cover. The first high-diameter flange has a countersunk groove and bolt holes for bolt tightening. An arc-shaped transition section is provided on the inner wall of the first high-diameter flange. The thickness of the first high-diameter flange is 3.5-5 times the wall thickness of the tank cover. By thickening the first high-diameter flange, the effective number of locking threads for bolt tightening is increased, improving the tightening strength and meeting the high-pressure reaction requirements of the tank. The tank cover has a stirring port, and a second high-diameter flange is provided on the stirring port. The tank cover also has a pipe opening and a sight glass manhole, and a second high-diameter flange is provided on the pipe opening and the sight glass manhole. The bottom of the tank body has a discharge port, and a second high-diameter flange is provided at the discharge port.

[0008] A sealing gasket is provided in the groove between the first high-diameter flanges to achieve a sealing effect when the tank body and tank cover are fastened together.

[0009] The tank body is equipped with a jacket on the outside, and the jacket is equipped with a steam inlet and a liquid outlet; the bottom of the jacket is equipped with a liquid inlet and a condensate outlet.

[0010] The top of the jacket is also provided with a vent.

[0011] The bottom of the jacket is also provided with a drain port.

[0012] The tank is equipped with support legs and a fixing frame that can be used with bolts and mounting brackets to install and fix the reactor.

[0013] It should be emphasized that a groove is also provided on the end face of the second high-diameter flange.

[0014] The advantages of this utility model compared with the prior art are as follows:

[0015] In this design, a first high-diameter flange is provided at the tank cover and the tank body port. The thickness of the first high-diameter flange is 3.5-5 times the thickness of the tank cover wall. By thickening the first high-diameter flange, the effective number of locking threads when the bolts are tightened is increased, thereby improving the tightening strength and meeting the high-pressure reaction requirements of the tank. Furthermore, an arc transition section is provided on the inner wall of the first high-diameter flange to achieve a smooth transition. With the use of a settling tank, this avoids the drawback of conventional right-angle settings causing the tank body and tank cover end faces to squeeze against each other and damage the glaze layer during tightening. At the same time, the end face of the bolt through hole of the first high-diameter flange does not need to be glazed, thereby enabling strong bolt tightening and meeting the application requirements of the reactor under high-pressure environment. Attached Figure Description

[0016] Appendix Figure 1 This is a schematic diagram of an open-type high-pressure glass-lined reactor according to the present invention;

[0017] Appendix Figure 2 This is a top view of an open-type high-pressure glass-lined reactor according to this utility model;

[0018] Appendix Figure 3 This is a structural schematic diagram of the first high-diameter flange;

[0019] In the diagram: 1. Tank body; 11. Discharge port; 2. Tank cover; 3. Jacket; 31. Vent; 32. Steam inlet; 33. Liquid inlet; 34. Condensate outlet; 35. Support leg; 36. Drain port; 37. Fixture; 38. Liquid outlet; 4. Agitator; 5. Sight glass manhole; 6. Pipe port; 7. First high-diameter flange; 71. Settling tank; 72. Sealing gasket; 73. Arc transition section; 74. Bolt through hole; 8. Second high-diameter flange. Detailed Implementation

[0020] To facilitate understanding by those skilled in the art, the following is a detailed explanation in conjunction with the appendix. Figure 1-3 The technical solution of this utility model will be further described in detail below.

[0021] An open-type high-pressure glass-lined reactor includes a tank body 1 and a tank cover 2. A first high-diameter flange 7 is provided at the end faces of the tank body 1 and the tank cover 2. The first high-diameter flange 7 has a countersunk groove 71 and a bolt through hole 74 for bolt fastening. An arc transition portion 73 is provided on the inner wall of the first high-diameter flange 7. The thickness of the first high-diameter flange 7 is 3.5-5 times the wall thickness of the tank cover 2. By thickening the first high-diameter flange 7, the effective number of locking threads when bolts are tightened is increased, improving the tightening strength and meeting the high-pressure reaction requirements of the tank body 1. The tank cover 2 has a stirring port 4, and a second high-diameter flange 8 is provided on the stirring port 4. The tank cover 2 also has a pipe opening 6 and a sight glass manhole 5, and the second high-diameter flange 8 is provided on the pipe opening 6 and the sight glass manhole 5. The bottom of the tank body 1 has a discharge port 11, and the second high-diameter flange 8 is provided at the discharge port 11.

[0022] In this embodiment, the thickness of the first high-diameter flange 7 is four times the wall thickness of the can cover 2.

[0023] A sealing gasket 72 is provided in the groove 71 between the first high-diameter flanges 7, so that the tank body 1 and the tank cover 2 can be tightly connected to achieve a sealing effect.

[0024] The outer side of the tank body 1 is provided with a jacket 3, on which a steam inlet 32 ​​and a liquid outlet 38 are provided; the bottom of the jacket 3 is provided with a liquid inlet 33 and a condensate outlet 34; steam can enter the steam heating tank body 1 through the steam inlet 32, and then condensate is discharged through the condensate outlet 34 to achieve heating circulation. Furthermore, heating medium, including liquid heating oil, can be added through the liquid inlet 33 and then discharged through the liquid outlet 38 to complete the circulation.

[0025] The top of the jacket 3 is also provided with an air vent 31.

[0026] The bottom of the jacket 3 is also provided with a drain port 36.

[0027] The tank body 1 is provided with support legs 35, and the tank body 1 is also provided with a fixing frame 37, which can be used with bolts and mounting brackets to install and fix the reactor.

[0028] In this embodiment, a groove is also provided on the end face of the second high-diameter flange.

[0029] In the description of this utility model, unless otherwise stated, the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," and "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0030] The above description is merely an example and illustration of the structure of this utility model. Those skilled in the art can make various modifications or additions to the specific embodiments described or use similar methods to replace them, as long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of this utility model.

Claims

1. An open-type high-pressure glass-lined reactor, comprising a tank body and a tank cover, characterized in that... The tank body and the tank cover end face are provided with a first high-diameter flange, which has a countersunk groove and a bolt through hole for bolt fastening; the inner wall of the first high-diameter flange has an arc transition part; the thickness of the first high-diameter flange is 3.5-5 times the thickness of the tank cover wall; by thickening the first high-diameter flange, the effective number of locking threads when the bolts are locked is increased, and the locking strength is improved; the tank cover is provided with a stirring port, and a second high-diameter flange is provided on the stirring port; the tank cover is also provided with a pipe opening and a sight glass manhole, and a second high-diameter flange is provided on the pipe opening and the sight glass manhole; the bottom of the tank body is provided with a discharge port, and a second high-diameter flange is provided at the discharge port.

2. The open high-pressure glass reaction vessel according to claim 1, characterized in that A sealing gasket is provided in the groove between the first high-diameter flanges to achieve a sealing effect when the tank body and tank cover are fastened together.

3. The open high pressure glass reaction vessel according to claim 1, wherein The tank body is equipped with a jacket on the outside, and the jacket is equipped with a steam inlet and a liquid outlet; the bottom of the jacket is equipped with a liquid inlet and a condensate outlet.

4. The open high-pressure glass reaction vessel according to claim 3, characterized in that The top of the jacket is also provided with a vent.

5. The open high pressure glass reaction vessel according to claim 3, wherein The bottom of the jacket is also provided with a drain port.

6. The open high pressure glass reaction vessel according to claim 1, wherein The tank is equipped with support legs and a fixing frame that can be used with bolts and mounting brackets to install and fix the reactor.

7. An open-type high-pressure glass-lined reactor according to claim 1, characterized in that... The second high-diameter flange end face is also provided with a groove.

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