A catalyst addition device for water-reducing agent synthesis

By designing a catalyst metering device, a motor-driven lead screw and transmission gear system are used to achieve precise catalyst addition, solving the problem of inaccurate addition in existing technologies and improving reaction efficiency and safety.

CN224573704UActive Publication Date: 2026-07-31CHENGDU YILI CONCRETE TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHENGDU YILI CONCRETE TECH CO LTD
Filing Date
2025-08-01
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

Existing catalyst addition devices cannot accurately control the amount of catalyst added, leading to incomplete reactions or waste, and even posing safety hazards.

Method used

A device including a catalyst metering component and a measuring and feeding component was designed. The device achieves the metering and control of catalyst addition through a motor-driven lead screw and transmission gear system, ensuring that the catalyst enters the reactor in the required quantity.

Benefits of technology

This allows for precise addition of the catalyst, avoiding the problems of too much or too little, improving reaction efficiency and safety, and reducing waste.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224573704U_ABST
    Figure CN224573704U_ABST
Patent Text Reader

Abstract

This application provides a catalyst addition device for water-reducing agent synthesis, relating to the field of water-reducing agent synthesis technology. It includes a water-reducing agent synthesis reactor, with a support frame fixedly installed on the top. A catalyst storage cylinder and a catalyst measuring and feeding cylinder are fixedly installed on the top of the support frame. Through a catalyst quantitative addition component, a motor drives a lead screw to rotate. The lead screw can drive a sliding slider via a threaded connection. The lead screw can also drive another lead screw to rotate in the opposite direction via a first transmission gear, thereby enabling the fixed rods and piston heads on both sides to rise and fall. When the fixed rods and piston heads inside the catalyst storage cylinder descend, they can squeeze the catalyst inside into the catalyst measuring and feeding cylinder. When the piston head inside the catalyst measuring and feeding cylinder rises, it provides a certain storage space for the catalyst. The movement distance of the piston head corresponds to the scale mark, thus achieving quantitative feeding.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of water-reducing agent synthesis technology, and in particular to a catalyst addition device for water-reducing agent synthesis. Background Technology

[0002] Organic synthesis reactions are indispensable in the food industry, chemical smelting and other fields. The reaction conditions of organic synthesis reactions are complex. In order to increase the reaction rate, a certain amount of catalyst is added to many organic synthesis reactions. At present, the catalyst is added to the reaction equipment all at once, which can easily lead to excessive addition at one time, insufficient reaction of materials, or unstable reaction process. It may even lead to dangerous situations caused by excessive addition of catalyst.

[0003] Existing catalyst addition devices for organic synthesis raw materials cannot accurately add the appropriate amount of catalyst. Too little catalyst will not achieve the best catalytic effect, while too much catalyst will result in waste. Therefore, we propose a catalyst addition device for water-reducing agent synthesis. Utility Model Content

[0004] In view of this, this application provides a catalyst addition device for the synthesis of water-reducing agents, which aims to solve the above-mentioned technical problems.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A catalyst addition device for water-reducing agent synthesis includes a water-reducing agent synthesis kettle. A support frame is fixedly installed on the top of the water-reducing agent synthesis kettle. A catalyst storage cylinder and a catalyst measuring and feeding cylinder are fixedly installed on the top of the support frame. Scale markings are provided on the front side of the catalyst storage cylinder and the catalyst measuring and feeding cylinder. An installation box is fixedly installed at the rear of the top of the water-reducing agent synthesis kettle. A catalyst metering addition component is provided on the catalyst storage cylinder, the catalyst measuring and feeding cylinder, and the installation box.

[0007] The catalyst metering component includes a motor, a lead screw, a first transmission gear, and a movable slider. The motor is fixedly installed on the top of the mounting box, the lead screw is fixedly installed on the output end of the motor, and the lead screw is rotatably installed on the front and rear sides of the inner side of the mounting box. The first transmission gear is fixedly installed on the outer side of the two lead screws, and two adjacent first transmission gears mesh with each other. The movable slider is threadedly installed on the outer side of the lead screw.

[0008] Preferably, a fixing plate is fixedly installed on the rear side of the mounting box, and a catalyst measuring and feeding assembly is provided on the fixing plate, the catalyst measuring and feeding cylinder, and the scale mark.

[0009] Preferably, the catalyst metering component further includes a fixing rod and a piston head, wherein the fixing rod is fixedly installed at the bottom of the movable slider, and the piston head is fixedly installed at the bottom of the fixing rod.

[0010] Preferably, the catalyst measuring and feeding assembly includes an electric telescopic rod, a control frame, a toothed groove, a mounting block, a rotating shaft, and a second transmission gear. The electric telescopic rod is fixedly installed at the bottom of the fixed plate, the control frame is fixedly installed at the output end of the electric telescopic rod, the toothed groove is formed on the left and right sides of the control frame, the mounting block is fixedly installed on the left and right sides of the catalyst measuring and feeding cylinder, the rotating shaft is rotatably installed on the inner side of the mounting block, and the second transmission gear is fixedly installed on the outer side of the rotating shaft. The second transmission gear meshes with the toothed groove.

[0011] Preferably, the catalyst measuring and feeding assembly further includes a connecting cylinder, a movable shaft, a valve core, and a bevel gear. The connecting cylinder is fixedly installed on the left and right sides of the front side of the catalyst measuring and feeding cylinder. The movable shaft is rotatably installed on the inner side of the connecting cylinder. The valve core is fixedly installed on the outer side of the movable shaft and fits against the connecting cylinder. The bevel gear is fixedly installed on the outer side of the movable shaft and the rotating shaft, and adjacent bevel gears mesh with each other.

[0012] Preferably, the catalyst measuring and feeding assembly further includes a catalyst feeding pipe and a catalyst feeding pipe. One end of the catalyst feeding pipe is fixedly installed on one side of the catalyst storage cylinder, and the other end of the catalyst feeding pipe is fixedly installed on the front side of the left connecting cylinder. One end of the catalyst feeding pipe is fixedly installed on the front side of the right connecting cylinder, and the other end of the catalyst feeding pipe is fixedly installed on the top of the water-reducing agent synthesis reactor.

[0013] Preferably, the front and right sides of the mounting box are provided with guide grooves, and the movable slider is slidably mounted on the inner side of the guide grooves.

[0014] Preferably, the catalyst measuring feed cylinder has an installation groove on its front side, and the connecting cylinder is fixedly installed inside the installation groove.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] (1) The present invention provides a catalyst addition device for water-reducing agent synthesis. Through the catalyst quantitative addition component, the motor drives the lead screw to rotate. The lead screw can drive the sliding block to slide through the threaded engagement. The lead screw can drive the other lead screw to rotate in the opposite direction through the first transmission gear, thereby realizing the rise and fall of the fixed rods and piston heads on both sides. After the fixed rods and piston heads inside the catalyst storage cylinder descend, they can squeeze the catalyst inside into the catalyst measuring and feeding cylinder. The rise of the piston head inside the catalyst measuring and feeding cylinder can give the catalyst a certain storage space. The movement distance of the piston head corresponds to the scale mark to realize quantitative feeding.

[0017] (2) The present invention provides a catalyst addition device for the synthesis of water-reducing agents. The catalyst is added to the inside of the catalyst storage cylinder by a catalyst measuring and feeding component. When it is necessary to feed the catalyst quantitatively, the electric telescopic rod can be controlled to drive the control frame to rise. The tooth groove above the control frame drives the second transmission gear above the rotating shaft. After the second transmission gear rotates, it can drive the rotating shaft to rotate. After the rotating shaft rotates, it can drive the movable shaft and valve core to rotate through the bevel gear. This allows the connecting cylinder connected to the catalyst feed pipe to be in the open state and the connecting cylinder connected to the catalyst discharge pipe to be in the closed state.

[0018] To make the above-mentioned objectives, features and advantages of this application more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of a catalyst addition device for water-reducing agent synthesis proposed in this utility model;

[0020] Figure 2 This is a schematic diagram of a three-dimensional view of a partial structure of a catalyst addition device for water-reducing agent synthesis according to an embodiment of this application;

[0021] Figure 3 A schematic diagram showing a three-dimensional view of a portion of the structure of the electric telescopic pole and control frame provided according to an embodiment of this application is shown;

[0022] Figure 4 A schematic diagram of a three-dimensional view of the structure of an explosion section of a catalyst addition device for water-reducing agent synthesis according to an embodiment of this application is shown;

[0023] Figure 5 A schematic diagram showing a three-dimensional view of a portion of the structure of the movable shaft and valve core provided according to an embodiment of this application is shown.

[0024] Figure label:

[0025] 1. Catalyst metering and adding component; 2. Catalyst measuring and feeding component; 3. Water-reducing agent synthesis kettle; 4. Support frame; 5. Catalyst storage cylinder; 6. Catalyst measuring and feeding cylinder; 7. Scale markings; 8. Mounting box; 9. Fixing plate;

[0026] 11. Motor; 12. Lead screw; 13. First transmission gear; 14. Moving slider; 15. Fixed rod; 16. Piston head;

[0027] 21. Electric telescopic rod; 22. Control frame; 23. Gear; 24. Mounting block; 25. Rotating shaft; 26. Second transmission gear; 27. Connecting cylinder; 28. Movable shaft; 29. ​​Valve core; 30. Bevel gear; 31. Catalyst feed pipe; 32. Catalyst discharge pipe. Detailed Implementation

[0028] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given below in conjunction with the accompanying drawings;

[0029] The structure of this utility model will now be described in detail with reference to the accompanying drawings.

[0030] refer to Figure 1-5 A catalyst addition device for water-reducing agent synthesis includes a water-reducing agent synthesis kettle 3. A support frame 4 is fixedly installed on the top of the water-reducing agent synthesis kettle 3. A catalyst storage cylinder 5 and a catalyst measuring and feeding cylinder 6 are fixedly installed on the top of the support frame 4. Scale marks 7 are provided on the front side of the catalyst storage cylinder 5 and the catalyst measuring and feeding cylinder 6. An installation box 8 is fixedly installed at the rear of the top of the water-reducing agent synthesis kettle 3. A catalyst quantitative addition component 1 is provided on the catalyst storage cylinder 5, the catalyst measuring and feeding cylinder 6 and the installation box 8.

[0031] The catalyst metering component 1 includes a motor 11, a lead screw 12, a first transmission gear 13, and a movable slider 14. The motor 11 is fixedly installed on the top of the mounting box 8. The lead screw 12 is fixedly installed on the output end of the motor 11 and is rotatably installed on the front and rear sides of the inner side of the mounting box 8. The first transmission gear 13 is fixedly installed on the outer side of the two lead screws 12, and the two adjacent first transmission gears 13 mesh with each other. The movable slider 14 is threadedly installed on the outer side of the lead screw 12.

[0032] In this embodiment, a fixing plate 9 is fixedly installed on the rear side of the mounting box 8, and a catalyst measuring and feeding assembly 2 is provided on the fixing plate 9, the catalyst measuring and feeding cylinder 6, and the scale mark 7.

[0033] In this embodiment, the catalyst metering component 1 further includes a fixing rod 15 and a piston head 16. The fixing rod 15 is fixedly installed at the bottom of the movable slider 14, and the piston head 16 is fixedly installed at the bottom of the fixing rod 15.

[0034] In this embodiment, the catalyst measuring and feeding assembly 2 includes an electric telescopic rod 21, a control frame 22, a toothed groove 23, a mounting block 24, a rotating shaft 25, and a second transmission gear 26. The electric telescopic rod 21 is fixedly installed at the bottom of the fixed plate 9, the control frame 22 is fixedly installed at the output end of the electric telescopic rod 21, the toothed groove 23 is opened on the left and right sides of the control frame 22, the mounting block 24 is fixedly installed on the left and right sides of the catalyst measuring and feeding cylinder 6, the rotating shaft 25 is rotatably installed on the inner side of the mounting block 24, and the second transmission gear 26 is fixedly installed on the outer side of the rotating shaft 25. The second transmission gear 26 and the toothed groove 23 mesh with each other.

[0035] In this embodiment, the catalyst measuring and feeding assembly 2 further includes a connecting cylinder 27, a movable shaft 28, a valve core 29, and a bevel gear 30. The connecting cylinder 27 is fixedly installed on the left and right sides of the front side of the catalyst measuring and feeding cylinder 6. The movable shaft 28 is rotatably installed on the inner side of the connecting cylinder 27. The valve core 29 is fixedly installed on the outer side of the movable shaft 28 and is in contact with the connecting cylinder 27. The bevel gear 30 is fixedly installed on the outer side of the movable shaft 28 and the rotating shaft 25, and adjacent bevel gears 30 mesh with each other. The control electric telescopic rod 21 drives the control frame 22 to rise, and drives the second transmission gear 26 above the rotating shaft 25 through the tooth groove 23 above the control frame 22. After the second transmission gear 26 rotates, it can drive the rotating shaft 25 to rotate. After the rotating shaft 25 rotates, it can drive the movable shaft 28 and the valve core 29 to rotate through the bevel gear 30, so that the connecting cylinder 27 connected to the catalyst feed pipe 31 is in the open state, and the connecting cylinder 27 connected to the catalyst feeding pipe 32 is in the closed state.

[0036] In this embodiment, the catalyst measuring and feeding assembly 2 also includes a catalyst feeding pipe 31 and a catalyst feeding pipe 32. One end of the catalyst feeding pipe 31 is fixedly installed on one side of the catalyst storage cylinder 5, and the other end of the catalyst feeding pipe 31 is fixedly installed on the front side of the left connecting cylinder 27. One end of the catalyst feeding pipe 32 is fixedly installed on the front side of the right connecting cylinder 27, and the other end of the catalyst feeding pipe 32 is fixedly installed on the top of the water-reducing agent synthesis kettle 3. The piston head 16 inside the catalyst measuring and feeding cylinder 6 is pressed down to squeeze the catalyst into the catalyst feeding pipe 32. The catalyst feeding pipe 32 can feed the catalyst into the interior of the water-reducing agent synthesis kettle 3 for catalytic reaction. The valve core 29 inside the two connecting cylinders 27 can prevent numerical errors in the catalyst during quantitative feeding.

[0037] In this embodiment, guide grooves are provided on the front and right sides of the mounting box 8, and the movable slider 14 is slidably installed on the inner side of the guide grooves. The controllable motor 11 drives the lead screw 12 to rotate. The lead screw 12 can drive the movable slider 14 to slide through the threaded engagement. The lead screw 12 can drive the other lead screw 12 to rotate in the opposite direction through the first transmission gear 13, so that the fixed rods 15 and piston heads 16 on both sides can rise and fall. After the fixed rods 15 and piston heads 16 inside the catalyst storage cylinder 5 descend, they can squeeze the catalyst inside into the catalyst measuring and feeding cylinder 6. The piston head 16 inside the catalyst measuring and feeding cylinder 6 rises to allow the catalyst to have a certain storage space.

[0038] In this embodiment, an installation groove is provided on the front side of the catalyst measuring and feeding cylinder 6, and the connecting cylinder 27 is fixedly installed inside the installation groove; the installation groove allows the catalyst to flow, so that the device can achieve quantitative feeding without manual operation by the staff, resulting in high work efficiency.

[0039] The specific operation is as follows: The catalyst is added to the inside of the catalyst storage cylinder 5. When quantitative feeding of the catalyst is required, the electric telescopic rod 21 can be controlled to raise the control frame 22, and the toothed groove 23 above the control frame 22 drives the second transmission gear 26 above the rotating shaft 25. The second transmission gear 26, after rotating, drives the rotating shaft 25 to rotate. The rotating shaft 25, after rotating, can drive the movable shaft 28 and valve core 29 to rotate via the bevel gear 30, allowing the connecting cylinder 27 connected to the catalyst feed pipe 31 to be in the open state and the connecting cylinder 27 connected to the catalyst discharge pipe 32 to be in the closed state. At this time, the motor 11 can be controlled to drive the lead screw 12 to rotate. The lead screw 12, through threaded engagement, drives the movable slider 14 to slide. The lead screw 12 can also drive the other lead screw 12 to rotate in the opposite direction via the first transmission gear 13, thereby achieving… The fixed rods 15 and piston heads 16 on both sides rise and fall in turn. After the fixed rods 15 and piston heads 16 inside the catalyst storage cylinder 5 descend, they can squeeze the catalyst inside into the catalyst measuring and feeding cylinder 6. The piston head 16 inside the catalyst measuring and feeding cylinder 6 rises to provide a certain storage space for the catalyst. At this time, the electric telescopic rod 21 can drive the control frame 22 to slide in the opposite direction, which can open the connecting cylinder 27 connected to the catalyst feeding pipe 32 and control the motor 11 to rotate in the opposite direction, which can press down the piston head 16 inside the catalyst measuring and feeding cylinder 6 to squeeze the catalyst into the catalyst feeding pipe 32. The catalyst feeding pipe 32 can feed the catalyst into the interior of the water-reducing agent synthesis kettle 3 for catalytic reaction. The valve cores 29 inside the two connecting cylinders 27 can prevent numerical errors in the catalyst during quantitative delivery.

[0040] It should be noted that although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A catalyst addition device for the synthesis of water-reducing agents, characterized in that, include: A water-reducing agent synthesis reactor (3) is provided with a support frame (4) fixedly installed on the top of the water-reducing agent synthesis reactor (3). A catalyst storage cylinder (5) and a catalyst measuring and feeding cylinder (6) are fixedly installed on the top of the support frame (4). A scale mark (7) is provided on the front side of the catalyst storage cylinder (5) and the catalyst measuring and feeding cylinder (6). An installation box (8) is fixedly installed at the rear of the top of the water-reducing agent synthesis reactor (3). A catalyst quantitative addition component (1) is provided on the catalyst storage cylinder (5), the catalyst measuring and feeding cylinder (6) and the installation box (8). The catalyst metering component (1) includes a motor (11), a lead screw (12), a first transmission gear (13), and a movable slider (14). The motor (11) is fixedly installed on the top of the mounting box (8). The lead screw (12) is fixedly installed on the output end of the motor (11). The lead screw (12) is rotatably installed on the front and rear sides of the inner side of the mounting box (8). The first transmission gear (13) is fixedly installed on the outer side of the two lead screws (12). The two adjacent first transmission gears (13) mesh with each other. The movable slider (14) is threaded onto the outer side of the lead screw (12).

2. The device for adding catalyst in the synthesis of water-reducing agents according to claim 1, characterized in that, A fixing plate (9) is fixedly installed on the rear side of the mounting box (8), and a catalyst measuring and feeding assembly (2) is provided on the fixing plate (9), the catalyst measuring and feeding cylinder (6), and the scale mark (7).

3. The device for adding catalyst in the synthesis of water-reducing agents according to claim 1, characterized in that, The catalyst metering component (1) also includes a fixing rod (15) and a piston head (16). The fixing rod (15) is fixedly installed at the bottom of the movable slider (14), and the piston head (16) is fixedly installed at the bottom of the fixing rod (15).

4. The device for adding catalyst in the synthesis of water-reducing agents according to claim 2, characterized in that, The catalyst measuring and feeding assembly (2) includes an electric telescopic rod (21), a control frame (22), a toothed groove (23), a mounting block (24), a rotating shaft (25), and a second transmission gear (26). The electric telescopic rod (21) is fixedly installed at the bottom of the fixed plate (9). The control frame (22) is fixedly installed at the output end of the electric telescopic rod (21). The toothed groove (23) is opened on the left and right sides of the control frame (22). The mounting block (24) is fixedly installed on the left and right sides of the catalyst measuring and feeding cylinder (6). The rotating shaft (25) is rotatably installed on the inner side of the mounting block (24). The second transmission gear (26) is fixedly installed on the outer side of the rotating shaft (25). The second transmission gear (26) and the toothed groove (23) mesh with each other.

5. The device for adding catalyst in the synthesis of water-reducing agents according to claim 4, characterized in that, The catalyst measuring and feeding assembly (2) also includes a connecting cylinder (27), a movable shaft (28), a valve core (29), and a bevel gear (30). The connecting cylinder (27) is fixedly installed on the left and right sides of the front side of the catalyst measuring and feeding cylinder (6). The movable shaft (28) is rotatably installed on the inner side of the connecting cylinder (27). The valve core (29) is fixedly installed on the outer side of the movable shaft (28) and is in contact with the connecting cylinder (27). The bevel gear (30) is fixedly installed on the outer side of the movable shaft (28) and the rotating shaft (25), and adjacent bevel gears (30) mesh with each other.

6. The device for adding catalyst in the synthesis of water-reducing agents according to claim 5, characterized in that, The catalyst measuring and feeding assembly (2) also includes a catalyst feeding pipe (31) and a catalyst feeding pipe (32). One end of the catalyst feeding pipe (31) is fixedly installed on one side of the catalyst storage cylinder (5), and the other end of the catalyst feeding pipe (31) is fixedly installed on the front side of the left connecting cylinder (27). One end of the catalyst feeding pipe (32) is fixedly installed on the front side of the right connecting cylinder (27), and the other end of the catalyst feeding pipe (32) is fixedly installed on the top of the water-reducing agent synthesis kettle (3).

7. The device for adding catalyst in the synthesis of water-reducing agents according to claim 1, characterized in that, The front and right sides of the mounting box (8) are provided with guide grooves, and the movable slider (14) is slidably installed on the inner side of the guide groove.

8. The device for adding catalyst in the synthesis of water-reducing agents according to claim 5, characterized in that, The catalyst measuring feed cylinder (6) has an installation groove on its front side, and the connecting cylinder (27) is fixedly installed inside the installation groove.