An engineering plastic reactor

By designing movable sealing plates and heat insulation blocks, sealing rings, and stirring rod scraper structures in the engineering plastic reactor, the problems of heat loss and blockage were solved, and the heating efficiency and reaction efficiency of the reactor were improved.

CN224573732UActive Publication Date: 2026-07-31JIANGSU HESHILI NEW MATERIAL
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU HESHILI NEW MATERIAL
Filing Date
2025-08-28
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

In existing plastic reactors, heat is easily lost during the heating process, and the inlet and outlet are prone to blockage, affecting reaction efficiency.

Method used

An engineering plastic reactor was designed, which uses a vertically movable sealing plate and heat insulation block to seal and insulate the feed pipe, and a horizontally movable sealing ring to seal and insulate the discharge valve. The reaction efficiency is improved by combining a stirring rod and a scraper, and condensate is discharged through a drain valve.

Benefits of technology

It effectively reduces heat loss, improves the insulation and heating efficiency inside the reactor, reduces the amount of raw material accumulating on the walls, and improves reaction efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224573732U_ABST
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Abstract

This utility model belongs to the field of plastic reactors, specifically an engineering plastic reactor, including a reaction vessel; the top of the reaction vessel is connected to a feed pipe, the side of the feed pipe is connected to a feed inlet, the bottom of the reaction vessel is connected to a discharge valve, a heating tank is opened on the inner side of the reaction vessel, the heating tank is connected to an air inlet, a first motor is fixedly connected to the side of the reaction vessel, the output end of the first motor is fixedly connected to a first screw, and a first movable plate is threadedly connected to the surface of the first screw; the feed pipe can be sealed and insulated by the first sealing plate and the first heat insulation block that can move up and down, and the discharge valve can be sealed and insulated by the sealing ring that can move left and right, reducing the outflow of heat inside the reactor, achieving the effect of heat preservation of the reactor, and increasing the heating efficiency inside the reactor.
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Description

Technical Field

[0001] This utility model relates to the field of plastic reactors, specifically an engineering plastic reactor. Background Technology

[0002] A reactor is a device used to realize a reaction process and is widely used in chemical, oil refining, and metallurgical industries. Reactors are used to realize single-phase liquid reaction processes and multiphase reaction processes such as liquid-liquid, gas-liquid, liquid-solid, and gas-liquid-solid reactions.

[0003] In the prior art, when plastic is in a reactor, the reactor needs to be heated during the reaction process. However, during long-term use, the inlet and outlet of the reactor are prone to heat loss. It is not possible to block the inlet and outlet at the same time, which is not conducive to the reaction of plastic.

[0004] Therefore, an engineering plastic reactor is proposed to address the above problems. Utility Model Content

[0005] In order to overcome the shortcomings of the prior art and solve at least one of the technical problems mentioned in the background art, this utility model proposes an engineering plastic reactor.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: An engineering plastic reactor of this utility model includes a reaction tank; a feed pipe is connected to the top of the reaction tank, a feed inlet is connected to the side of the feed pipe, a discharge valve is connected to the bottom of the reaction tank, a heating groove is opened on the inner side of the reaction tank, an air inlet is connected to the heating groove, a first motor is fixedly connected to the side of the reaction tank, a first screw is fixedly connected to the output end of the first motor, a first moving plate is threadedly connected to the surface of the first screw, a first sealing plate is fixedly connected to the side of the first moving plate, the side of the first sealing plate is in contact with the top of the feed pipe, and the first sealing plate… A first heat insulation block is fixedly connected to the bottom of the reactor. The first heat insulation block is slidably connected to the feed pipe. A second motor is fixedly connected to the bottom of the reactor. A second screw is fixedly connected to the output end of the second motor. A second moving plate is threadedly connected to the surface of the second screw. A sealing ring is fixedly connected to the inner side of the second moving plate. The inner side of the sealing ring is in contact with the discharge valve. This step, through the vertically movable first sealing plate and the first heat insulation block, can seal and insulate the feed pipe. Through the horizontally movable sealing ring, it can seal and insulate the discharge valve, reducing the outflow of heat from inside the reactor and achieving the effect of heat preservation of the reactor, thus increasing the heating efficiency inside the reactor.

[0007] Preferably, a third motor is fixedly connected to the top of the reaction vessel, a stirring rod is fixedly connected to the output end of the third motor, and a first scraper is fixedly connected to the side of the stirring rod. The surface of the first scraper is in contact with the inner wall of the reaction vessel. This step increases the efficiency of the reaction and heating of the raw materials inside the reaction vessel. The first scraper can scrape the inner wall of the reaction vessel, reducing the raw materials accumulated on the inner wall of the reaction vessel.

[0008] Preferably, a limiting plate is fixedly connected to the top of the reaction vessel, the limiting plate is slidably connected to the first moving plate, a first fixing block is fixedly connected to the top of the limiting plate, the first fixing block is rotatably connected to the first screw, a second fixing block is fixedly connected to the bottom of the reaction vessel, a sliding rod is fixedly connected to the inner side of the second fixing block, and the sliding rod is slidably connected to the second moving plate. This step, by setting the limiting plate and the first fixing block, can increase the stability when the first screw rotates and the first moving plate moves, and by using the second fixing block and the sliding rod, can increase the stability when the second screw rotates and the second moving plate moves.

[0009] Preferably, a first heat insulation plate is fixedly connected to the surface of the reaction vessel, and the first heat insulation plate is fixedly connected to the first motor. A second heat insulation plate is fixedly connected to the bottom of the reaction vessel, and the second heat insulation plate is fixedly connected to the second motor. This step can provide heat insulation protection for the first motor and the second motor through the first heat insulation plate and the second heat insulation plate, preventing the temperature of the first motor and the second screw from rising.

[0010] Preferably, a second scraper is fixedly connected to the side of the stirring rod, and the bottom of the second scraper is in contact with the inner wall of the reaction vessel; this step can scrape and clean the bottom wall of the reaction vessel through the second scraper, reducing the raw materials accumulated at the bottom.

[0011] Preferably, a drain valve is fixedly connected to the bottom of the reaction vessel, and the drain valve is connected to the heating tank; this step allows the condensate generated inside the heating tank to be discharged through the drain valve, preventing the condensate accumulated inside the heating tank from affecting the heating efficiency of the reaction vessel.

[0012] The advantages of this utility model are: 1. The engineering plastic reactor of this utility model can seal and insulate the feed pipe by means of a first sealing plate and a first heat insulation block that can move up and down, and can seal and insulate the discharge valve by means of a sealing ring that can move left and right, thereby reducing the outflow of heat from the reactor and achieving the effect of heat preservation of the reactor and increasing the efficiency of heating the inside of the reactor.

[0013] 2. The engineering plastic reactor described in this utility model increases the efficiency of raw material reaction and heating inside the reactor. The first scraper can scrape the inner wall of the reactor, reducing the amount of raw material accumulated on the inner wall of the reactor. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the three-dimensional side view structure of this utility model; Figure 3 This is a three-dimensional sectional view of the structure of this utility model; Figure 4 This is a schematic diagram of the heat insulation structure of the feed pipe in this utility model; Figure 5 This is a schematic diagram of the heat insulation structure of the discharge valve in this utility model.

[0016] Legend: 1. Reaction vessel; 12. Feed pipe; 13. Discharge valve; 14. Heating tank; 15. First motor; 16. First screw; 17. First moving plate; 18. First sealing plate; 19. First heat insulation block; 110. Second motor; 111. Second screw; 112. Second moving plate; 113. Sealing ring; 21. Third motor; 22. Stirring rod; 23. First scraper; 31. Limiting plate; 32. First fixing block; 33. Second fixing block; 34. Sliding rod; 51. Second scraper; 61. Drain valve. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] like Figures 1 to 5As shown, an engineering plastic reactor includes a reaction tank 1; a feed pipe 12 is connected to the top of the reaction tank 1, a feed inlet is connected to the side of the feed pipe 12, a discharge valve 13 is connected to the bottom of the reaction tank 1, a heating tank 14 is provided inside the reaction tank 1, an air inlet is connected to the heating tank 14, a first motor 15 is fixedly connected to the side of the reaction tank 1, a first screw 16 is fixedly connected to the output end of the first motor 15, a first moving plate 17 is threadedly connected to the surface of the first screw 16, a first sealing plate 18 is fixedly connected to the side of the first moving plate 17, and the side of the first sealing plate 18 is connected to the top of the feed pipe 12. The bottom of the first sealing plate 18 is fixedly connected to a first heat insulation block 19, which is slidably connected to the feed pipe 12. A second motor 110 is fixedly connected to the bottom of the reaction vessel 1. A second screw 111 is fixedly connected to the output end of the second motor 110. A second moving plate 112 is threaded onto the surface of the second screw 111. A sealing ring 113 is fixedly connected to the inner side of the second moving plate 112, and the inner side of the sealing ring 113 is in contact with the discharge valve 13. During operation, the first motor 15 drives the first screw 16 to rotate, which in turn drives the first moving plate 17 to move. Plate 17 drives the first sealing plate 18 to move, which in turn drives the first heat insulation block 19 to move, separating it from the feed pipe 12. At this time, the raw material can be poured into the interior of the reaction tank 1 through the feed port on the side of the feed pipe 12, and heating gas is pushed into the interior of the heating tank 14 to heat the raw material inside the reaction tank 1. The first motor 15 drives the first screw 16 to reverse, which in turn drives the first moving plate 17 to move downward, which in turn drives the first sealing plate 18 to move, causing the first heat insulation block 19 to be inserted into the interior of the feed pipe 12. When it is necessary to discharge the raw material, the second motor... The machine 110 drives the second screw 111 to rotate, which in turn drives the second moving plate 112 to move to both sides, separating the second moving plate 112 from the discharge valve 13. Then the discharge valve 13 can be opened to discharge the raw materials inside the reaction tank 1. In this step, the first sealing plate 18 and the first heat insulation block 19, which can move up and down, can seal and insulate the feed pipe 12. The sealing ring 113, which can move left and right, can seal and insulate the discharge valve 13, reducing the outflow of heat from inside the reaction tank 1 and achieving the effect of heat preservation for the reaction tank 1, thereby increasing the heating efficiency inside the reaction tank 1.

[0019] like Figure 3As shown, a third motor 21 is fixedly connected to the top of the reaction vessel 1. A stirring rod 22 is fixedly connected to the output end of the third motor 21. A first scraper 23 is fixedly connected to the side of the stirring rod 22. The surface of the first scraper 23 is in contact with the inner wall of the reaction vessel 1. During operation, when the raw material is poured into the reaction vessel 1, the third motor 21 drives the stirring rod 22 to rotate, which in turn drives the first scraper 23 to rotate. The stirring rod 22 and the first scraper 23 stir the raw material inside the reaction vessel 1. This step increases the efficiency of the reaction and heating of the raw material inside the reaction vessel 1. The first scraper 23 can scrape the inner wall of the reaction vessel 1, reducing the raw material accumulated on the inner wall of the reaction vessel 1.

[0020] like Figures 1 to 5 As shown, a limiting plate 31 is fixedly connected to the top of the reaction vessel 1. The limiting plate 31 is slidably connected to the first moving plate 17. A first fixing block 32 is fixedly connected to the top of the limiting plate 31. The first fixing block 32 is rotatably connected to the first screw 16. A second fixing block 33 is fixedly connected to the bottom of the reaction vessel 1. A sliding rod 34 is fixedly connected to the inner side of the second fixing block 33. The sliding rod 34 is slidably connected to the second moving plate 112. During operation, when the first moving plate 17 moves, it slides on the surface of the limiting plate 31. When the second moving plate 112 moves, it slides on the surface of the sliding rod 34. This step, by setting the limiting plate 31 and the first fixing block 32, can increase the stability when the first screw 16 rotates and the first moving plate 17 moves. By using the second fixing block 33 and the sliding rod 34, the stability when the second screw 111 rotates and the second moving plate 112 moves can be increased.

[0021] like Figure 2 As shown, a first heat insulation plate is fixedly connected to the surface of the reaction vessel 1, and the first heat insulation plate is fixedly connected to the first motor 15. A second heat insulation plate is fixedly connected to the bottom of the reaction vessel 1, and the second heat insulation plate is fixedly connected to the second motor 110. This step can provide heat insulation protection for the first motor 15 and the second motor 110 through the first heat insulation plate and the second heat insulation plate, and prevent the temperature of the first motor 15 and the second screw 111 from rising.

[0022] like Figure 3 As shown, a second scraper 51 is fixedly connected to the side of the stirring rod 22, and the bottom of the second scraper 51 is in contact with the inner wall of the reaction vessel 1. During operation, when the stirring rod 22 rotates, it drives the second scraper 51 to rotate. This step can scrape and clean the bottom wall of the reaction vessel 1 through the second scraper 51 to reduce the raw materials accumulated at the bottom.

[0023] like Figure 2 and Figure 3As shown, a drain valve 61 is fixedly connected to the bottom of the reaction vessel 1, and the drain valve 61 is connected to the heating tank 14. When condensate is generated inside the heating tank 14 during operation, it can be discharged through the drain valve 61. This step can discharge the condensate generated inside the heating tank 14 through the drain valve 61 to prevent the condensate accumulated inside the heating tank 14 from affecting the heating efficiency of the reaction vessel 1.

[0024] Working principle: The first motor 15 drives the first screw 16 to rotate, which in turn drives the first moving plate 17 to move. The first moving plate 17 then drives the first sealing plate 18 to move, which in turn drives the first heat insulation block 19 to move, separating it from the feed pipe 12. At this time, the raw material can be poured into the interior of the reaction tank 1 through the feed port on the side of the feed pipe 12. Heating gas is then injected into the interior of the heating tank 14 to heat the raw material inside the reaction tank 1. The first motor 15 then drives the first screw 16 to reverse, which in turn drives the first moving plate 17 to move downwards, and the first moving plate 17 then drives the first sealing plate 18 to move downwards, which in turn drives the first heat insulation block 19 to move. The sealing plate 18 moves, causing the first heat insulation block 19 to be inserted into the feed pipe 12. When the raw material is poured into the reaction tank 1, the third motor 21 drives the stirring rod 22 to rotate. The stirring rod 22 drives the first scraper 23 and the second scraper 51 to rotate. The stirring rod 22 and the first scraper 23 stir the raw material inside the reaction tank 1. When it is necessary to discharge the raw material, the second motor 110 drives the second screw 111 to rotate. The second screw 111 drives the second moving plate 112 to move to both sides, so that the second moving plate 112 is separated from the discharge valve 13. Then the discharge valve 13 can be opened to discharge the raw material inside the reaction tank 1.

[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An engineering plastic reactor, comprising a reaction vessel (1); characterized in that: The top of the reaction vessel (1) is connected to a feed pipe (12), the side of the feed pipe (12) is connected to a feed inlet, the bottom of the reaction vessel (1) is connected to a discharge valve (13), a heating groove (14) is provided on the inner side of the reaction vessel (1), the heating groove (14) is connected to an air inlet, a first motor (15) is fixedly connected to the side of the reaction vessel (1), a first screw (16) is fixedly connected to the output end of the first motor (15), a first moving plate (17) is threadedly connected to the surface of the first screw (16), and a first sealing plate (18) is fixedly connected to the side of the first moving plate (17). The side of the sealing plate (18) is attached to the top of the feed pipe (12). The bottom of the first sealing plate (18) is fixedly connected to the first heat insulation block (19). The first heat insulation block (19) is slidably connected to the feed pipe (12). The bottom of the reaction vessel (1) is fixedly connected to the second motor (110). The output end of the second motor (110) is fixedly connected to the second screw (111). The surface of the second screw (111) is threadedly connected to the second moving plate (112). The inner side of the second moving plate (112) is fixedly connected to the sealing ring (113). The inner side of the sealing ring (113) is attached to the discharge valve (13).

2. An engineering plastics reactor as claimed in claim 1, wherein: A third motor (21) is fixedly connected to the top of the reaction vessel (1). A stirring rod (22) is fixedly connected to the output end of the third motor (21). A first scraper (23) is fixedly connected to the side of the stirring rod (22). The surface of the first scraper (23) is in contact with the inner wall of the reaction vessel (1).

3. An engineering plastics reactor as claimed in claim 2, wherein: The top of the reaction vessel (1) is fixedly connected to a limiting plate (31), the limiting plate (31) is slidably connected to a first moving plate (17), the top of the limiting plate (31) is fixedly connected to a first fixing block (32), the first fixing block (32) is rotatably connected to a first screw (16), the bottom of the reaction vessel (1) is fixedly connected to a second fixing block (33), the inner side of the second fixing block (33) is fixedly connected to a sliding rod (34), the sliding rod (34) is slidably connected to a second moving plate (112).

4. An engineering plastics reactor as claimed in claim 3, characterised in that: The surface of the reaction vessel (1) is fixedly connected to a first heat insulation plate, which is fixedly connected to a first motor (15). The bottom of the reaction vessel (1) is fixedly connected to a second heat insulation plate, which is fixedly connected to a second motor (110).

5. An engineering plastics reactor as claimed in claim 4, characterised in that: The stirring rod (22) is fixedly connected to a second scraper (51) on its side, and the bottom of the second scraper (51) is in contact with the inner wall of the reaction vessel (1).

6. An engineering plastics reactor according to claim 5, characterised in that: A drain valve (61) is fixedly connected to the bottom of the reaction vessel (1), and the drain valve (61) is connected to the heating tank (14).