An integrated machine for crushing and processing welding materials ore
By designing an integrated crushing, screening, and drying machine for welding material ores, the problem of cumbersome traditional crushing and drying equipment for welding materials has been solved, achieving efficient integrated crushing and drying and reducing energy consumption.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TANGSHAN JIAWANG IND CO LTD
- Filing Date
- 2025-07-01
- Publication Date
- 2026-07-31
AI Technical Summary
Traditional welding materials processing using ore crushing requires frequent switching between crushing, screening, and drying equipment, resulting in high energy consumption and inconvenience.
Design an integrated machine for crushing and processing welding materials ore, which integrates crushing, screening and drying functions. The ore is crushed by extrusion through a crushing plate, and the crushing and drying are achieved by using a fan and an electric heating plate.
It achieves efficient integration of the ore crushing process, reduces equipment switching steps, and lowers energy consumption and operational complexity.
Smart Images
Figure CN224573791U_ABST
Abstract
Description
Technical Field
[0001] The embodiments disclosed herein relate to the field of ore processing technology, and more specifically, to an integrated machine for crushing and processing ore for welding materials. Background Technology
[0002] Welding materials refer to the general term for materials consumed during welding, such as welding rods, welding wires, metal powders, fluxes, and gases. The welding industry is developing rapidly and is mainly divided into argon welding, CO2 welding, oxygen cutting, and electric welding; metal powders are required during welding.
[0003] Traditional ore crushing and processing for welding materials has the following drawbacks: First, a jaw crusher is used to crush the ore. Then, the crushed ore is screened, and larger pieces undergo secondary crushing. Finally, the crushed ore is dried to complete the metal ore crushing process. However, this requires frequent switching between crushing, screening, and drying equipment, and substandard coarse particles must be returned for secondary crushing, increasing energy consumption and causing inconvenience. Therefore, improvements are needed. Utility Model Content
[0004] To overcome the above-mentioned defects, the embodiments of this disclosure provide an integrated machine for crushing and processing welding materials ore, which solves the technical problem of cumbersome crushing steps in related technologies.
[0005] According to one aspect, at least one embodiment of this disclosure provides an integrated machine for crushing and processing welding materials ore, including a crushing device. The crushing device includes a housing, with a feed inlet at the top and a discharge outlet at the bottom. A drying device is provided at the left end of the discharge outlet, and a screening device is provided at the right end of the discharge outlet. A fixing plate is fixedly installed inside the discharge outlet. The drying device includes a mounting platform fixedly installed inside the discharge outlet. A slot is provided on the front side of the mounting platform, and a heating plate is fixedly installed inside the slot. Circular grooves are uniformly formed inside the slots, and a fan is fixedly installed inside the circular grooves. The fan corresponds to the screening device.
[0006] According to another aspect, at least one embodiment of this disclosure also provides an integrated machine for crushing and processing ore for welding materials, comprising: the screening device includes a frame fixedly installed between the upper side of the fixed plate and the inner side of the discharge port, triangular plates are uniformly fixedly installed on the inner side of the frame, a screening groove is provided between the two sides of the triangular plates, and a feeding plate is fixedly installed on the front side of the frame.
[0007] According to another aspect, at least one embodiment of this disclosure also provides an integrated machine for crushing and processing ore for welding materials, comprising: a rotating wheel rotatably mounted on the outer side of the housing, a connecting rod fixedly mounted on the inner side of the rotating wheel, a first crushing plate rotatably mounted on the outer side of the connecting rod, and a second crushing plate fixedly mounted on the inner side of the feed inlet.
[0008] According to another aspect, at least one embodiment of this disclosure also provides an integrated machine for crushing and processing ore for welding materials, comprising: a cylinder fixedly installed inside the housing, the output end of the cylinder being movably connected to the bottom rear side of a crushing plate.
[0009] According to another aspect, at least one embodiment of this disclosure also provides an integrated machine for crushing and processing ore for welding materials, comprising: a platform fixedly installed on the right side of the housing, a servo motor fixedly installed above the platform, a turntable fixedly installed at the front end of the servo motor, and the turntable and the rotating wheel being connected by belt drive.
[0010] According to another aspect, at least one embodiment of this disclosure also provides an integrated machine for crushing and processing ore for welding materials, including: a conveying device disposed below the discharge port, and the other end of the conveying device extending above the inlet.
[0011] According to another aspect, at least one embodiment of this disclosure also provides an integrated machine for crushing and processing ore for welding materials, comprising: two rotating wheels, which are respectively rotatably mounted on both sides of the housing.
[0012] According to another aspect, at least one embodiment of this disclosure also provides an integrated machine for crushing and processing ore for welding materials, comprising: the screening grooves on both sides of the triangular plate are equally spaced, and the surface of the feeding plate is inclined.
[0013] According to another aspect, at least one embodiment of this disclosure also provides an integrated machine for crushing and processing ore for welding materials, including: four circular grooves are provided in total, and a fan is fixedly installed inside each of the four circular grooves.
[0014] According to another aspect, at least one embodiment of this disclosure also provides an integrated machine for crushing and processing ore for welding materials, comprising: two cylinders, the output ends of the two cylinders being movably mounted on the inner side of a crushing plate.
[0015] The beneficial effects of the embodiments disclosed herein are as follows: In this disclosure, the ore is crushed by crushing plate one and crushing plate two, and then a fan and electric heating plate are activated. The fan drives hot air to dry the ore above the screening device. Compared with traditional welding material ore crushing and processing devices, this integrated welding material ore crushing and processing machine crushes the ore by crushing plate one, screens the ore by screening device, and dries the ore by drying device during the screening process, thereby achieving the effect of integrated crushing. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.
[0017] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the pulverizing device of this utility model; Figure 3 This is a vertical cross-sectional view of the crushing device of this utility model; Figure 4 This is a schematic diagram of the discharge port of this utility model; Figure 5 This is a schematic diagram of the screening device of this utility model; Figure 6 This is a schematic diagram of the drying device of this utility model.
[0018] In the diagram: 1. Crushing device; 101. Shell; 102. Feed inlet; 103. Platform; 104. Servo motor; 105. Turntable; 106. Rotary wheel; 107. Belt; 108. Crushing plate one; 109. Connecting rod; 110. Cylinder; 111. Crushing plate two; 2. Conveying device; 3. Discharge port; 4. Drying device; 41. Mounting platform; 42. Empty trough; 43. Heating plate; 44. Circular trough; 45. Fan; 5. Screening device; 51. Frame; 52. Triangular plate; 53. Screening trough; 54. Feeding plate; 6. Fixing plate. Detailed Implementation
[0019] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.
[0020] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0021] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.
[0022] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0023] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.
[0024] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0025] like Figures 1-6As shown, it illustrates an integrated ore crushing and processing machine for welding materials according to an embodiment of the present disclosure. The machine includes a crushing device 1, which includes a housing 101. A feed inlet 102 is provided at the top of the housing 101, and a discharge outlet 3 is provided at the bottom of the housing 101. A drying device 4 is provided at the left end of the discharge outlet 3, and a screening device 5 is provided at the right end of the discharge outlet 3. A fixing plate 6 is fixedly installed inside the discharge outlet 3. The drying device 4 includes a mounting platform 41 fixedly installed inside the discharge outlet 3. A slot 42 is provided at the front of the mounting platform 41. An electric heating plate 43 is fixedly installed inside the slot 42. Circular grooves 44 are uniformly provided inside the slot 42. A fan 45 is fixedly installed inside the circular grooves 44. The fan 45 corresponds to the screening device 5.
[0026] In some examples, the metal ore to be crushed is poured into the feed inlet 102, and then the servo motor 104 is started, causing the servo motor 104 to drive the turntable 105 to rotate. The turntable 105 drives the rotating wheel 106 to rotate via the belt 107. The rotating wheel 106 drives the connecting rod 109 to make a circular motion, thereby causing the upper end of the crushing plate 108 to move left and right, so that the crushing plate 108 crushes the ore through the crushing plate 111. The crushed ore falls above the screening device 5 and is screened by the screening device 5. Then the fan 45 and the electric heating plate 43 are started, so that the electric heating plate 43 generates heat and the fan 45 drives hot air to dry the ore above the screening device 5. The dried ore falls from the discharge port 3.
[0027] The ore is crushed by crushing plate 108 and crushing plate 111. Then, fan 45 and electric heating plate 43 are started. Fan 45 drives hot air to dry the ore above screening device 5. Compared with traditional welding material ore crushing and processing device, this integrated welding material ore crushing and processing machine crushes the ore by crushing plate 108, screens the ore by screening device 5, and dries the ore by drying device 4 during the screening process, thus achieving the effect of integrated crushing.
[0028] like Figures 3-5 As shown, it illustrates an integrated ore crushing and processing machine for welding materials in another embodiment of the present disclosure. The screening device 5 includes a frame 51 fixedly installed between the upper side of the fixed plate 6 and the inner side of the discharge port 3. Triangular plates 52 are uniformly fixedly installed on the inner side of the frame 51. Screening grooves 53 are provided between the two sides of the triangular plates 52. A feeding plate 54 is fixedly installed on the front side of the frame 51.
[0029] In some examples, the crushed ore falls above the triangular plate 52, causing appropriately sized ore to fall from the screening trough 53. Larger ore moves above the feed plate 54 via the triangular plate 52, and is transported above the discharge port 3 via the feed plate 54. At this point, the ore falls above the conveying device 2, and is transported above the feed inlet 102 via the conveying device 2, thus performing secondary crushing of the ore.
[0030] like Figures 1-3 As shown, it illustrates an integrated machine for crushing and processing welding materials ore according to another embodiment of the present disclosure. A rotating wheel 106 is rotatably mounted on the outer side of the housing 101, a connecting rod 109 is fixedly mounted on the inner side of the rotating wheel 106, a first crushing plate 108 is rotatably mounted on the outer side of the connecting rod 109, and a second crushing plate 111 is fixedly mounted on the inner side of the feed inlet 102.
[0031] In some examples, the rotation of the wheel 106 drives the connecting rod 109 to make a circular motion, which in turn drives the crushing plate 108 to move left and right to crush the ore.
[0032] like Figures 3-4 As shown, it illustrates an integrated machine for crushing and processing welding materials using ore, according to another embodiment of the present disclosure. A cylinder 110 is fixedly installed inside the housing 101, and the output end of the cylinder 110 is movably connected to the bottom rear side of the crushing plate 108.
[0033] In some examples, cylinder 110 is activated, causing it to push the bottom of crushing plate 108 back and forth, thereby adjusting the size of the crushed material.
[0034] like Figure 1 As shown, it illustrates an integrated machine for crushing and processing welding materials using ore, according to another embodiment of the present disclosure. A platform 103 is fixedly installed on the right side of the housing 101, and a servo motor 104 is fixedly installed on the top of the platform 103. A turntable 105 is fixedly installed at the front end of the servo motor 104, and the turntable 105 and the rotating wheel 106 are connected by a belt 107.
[0035] In some examples, the servo motor 104 is started, causing the servo motor 104 to drive the wheel 106 to rotate via the belt 107, thereby causing the wheel 106 to move the crushing plate 108 left and right.
[0036] like Figure 1 As shown, it illustrates an integrated ore crushing and processing machine for welding materials in another embodiment of this disclosure, with a conveying device 2 provided below the discharge port 3, and the other end of the conveying device 2 extending above the feed port 102.
[0037] In some examples, the crushed and substandard ore is transported by the transport device 2 and moved above the feed inlet 102 for secondary crushing.
[0038] like Figure 1 As shown, it illustrates an integrated ore crushing and processing machine for welding materials according to another embodiment of the present disclosure. There are two rotors 106, which are respectively rotatably mounted on both sides of the housing 101.
[0039] In some examples, the upper end of the crushing plate 108 is moved left and right by the roller 106 to crush the ore at the feed inlet 102.
[0040] like Figure 5 As shown, it illustrates an integrated ore crushing and processing machine for welding materials in another embodiment of this disclosure, wherein the screening grooves 53 on both sides of the triangular plate 52 are spaced at the same distance, and the surface of the feeding plate 54 is inclined.
[0041] In some examples, the ore is screened by setting screening troughs 53 with equal spacing, so that unqualified ore falls through the feed plate 54 into the inside of the discharge port 3.
[0042] like Figure 6 As shown, it illustrates an integrated machine for crushing and processing welding materials using ore, according to another embodiment of the present disclosure. Four circular grooves 44 are provided, and a fan 45 is fixedly installed inside each of the four circular grooves 44.
[0043] In some examples, the drying effect is improved by setting four fans 45 to blow air above the screening device 5.
[0044] like Figure 4 As shown, it illustrates an integrated machine for crushing and processing welding materials using ore, according to another embodiment of the present disclosure. There are two cylinders 110, and the output ends of the two cylinders 110 are respectively movably installed on the inner side of the crushing plate 108.
[0045] In some examples, the stability of the crushing plate 108 is improved by setting two cylinders 110 to push the bottom of the crushing plate 108 inward.
[0046] Working principle and usage process of this utility model: The metal ore to be crushed is poured into the feed inlet 102. Then, the servo motor 104 is started, which drives the turntable 105 to rotate. The turntable 105 drives the rotating wheel 106 to rotate via the belt 107. The rotating wheel 106 drives the connecting rod 109 to make a circular motion, thereby causing the upper end of the crushing plate 108 to move left and right. The crushing plate 108 crushes the ore through the crushing plate 111, and the crushed ore falls above the screening device 5. The screening device 5 screens the ore. Then, the fan 45 and the electric heating plate 43 are started, so that the electric heating plate 43 generates heat and the fan 45 drives hot air to dry the ore above the screening device 5. The dried ore falls from the discharge port 3.
[0047] The crushed ore falls above the triangular plate 52, allowing appropriately sized ore to fall from the screening trough 53. Larger ore moves through the triangular plate 52 to the top of the feed plate 54, which then transports the ore to the top of the discharge port 3. At this point, the ore falls above the conveying device 2, which transports it to the top of the feed inlet 102, thus performing secondary crushing of the ore.
[0048] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
[0050] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.
Claims
1. A welding material ore crushing and processing all-in-one machine, comprising a crushing device (1), characterized in that: The crushing device (1) includes a shell (101), with a feed inlet (102) at the top of the shell (101) and a discharge outlet (3) at the bottom of the shell (101). A drying device (4) is provided at the left end of the discharge outlet (3), and a screening device (5) is provided at the right end of the discharge outlet (3). A fixing plate (6) is fixedly installed inside the discharge outlet (3). The drying device (4) includes a mounting platform (41) fixedly installed inside the discharge outlet (3). A slot (42) is provided on the front side of the mounting platform (41). A heating plate (43) is fixedly installed inside the slot (42). Circular grooves (44) are evenly provided inside the slot (42). A fan (45) is fixedly installed inside the circular grooves (44). The fan (45) corresponds to the screening device (5).
2. The ore crushing and processing all-in-one machine for welding material according to claim 1, characterized in that: The screening device (5) includes a frame (51) fixedly installed between the upper side of the fixed plate (6) and the inner side of the discharge port (3). Triangular plates (52) are evenly fixedly installed on the inner side of the frame (51). Screening grooves (53) are provided between the two sides of the triangular plates (52). A feeding plate (54) is fixedly installed on the front side of the frame (51).
3. The ore crushing and processing all-in-one machine for welding material according to claim 1, characterized in that: A rotating wheel (106) is rotatably mounted on the outer side of the housing (101), a connecting rod (109) is fixedly mounted on the inner side of the rotating wheel (106), a first crushing plate (108) is rotatably mounted on the outer side of the connecting rod (109), and a second crushing plate (111) is fixedly mounted on the inner side of the feed inlet (102).
4. The ore crushing and processing all-in-one machine for welding material according to claim 3, characterized in that: A cylinder (110) is fixedly installed inside the housing (101), and the output end of the cylinder (110) is movably connected to the bottom rear side of the crushing plate (108).
5. The ore crushing and processing all-in-one machine for welding material according to claim 3, characterized in that: A platform (103) is fixedly installed on the right side of the housing (101), a servo motor (104) is fixedly installed on the top of the platform (103), a turntable (105) is fixedly installed at the front end of the servo motor (104), and the turntable (105) and the wheel (106) are connected by a belt (107).
6. The ore crushing and processing all-in-one machine for welding material according to claim 1, characterized in that: A transport device (2) is provided below the discharge port (3), and the other end of the transport device (2) extends above the inlet (102).
7. The integrated machine for crushing and processing welding materials ore according to claim 3, characterized in that: There are two rotating wheels (106), which are respectively rotatably installed on both sides of the housing (101).
8. The integrated machine for crushing and processing welding materials ore according to claim 2, characterized in that: The sieve grooves (53) on both sides of the triangular plate (52) are spaced at the same distance, and the surface of the feed plate (54) is inclined.
9. The integrated machine for crushing and processing welding materials ore according to claim 1, characterized in that: There are four circular slots (44), and a fan (45) is fixedly installed inside each of the four circular slots (44).
10. The integrated machine for crushing and processing welding materials ore according to claim 4, characterized in that: There are two cylinders (110), and the output ends of the two cylinders (110) are respectively movably installed on the inner side of the crushing plate (108).