A new energy automobile waste power battery recycling device

By improving the design of the feeding and crushing components, the problems of uneven feeding and dust diffusion in the recycling device for waste power batteries from new energy vehicles have been solved, achieving uniform battery transportation, thorough crushing, and dust collection, thereby improving resource recycling efficiency and operational safety.

CN224573796UActive Publication Date: 2026-07-31ZHEJIANG XIAOLING DISASSEMBLY RESOURCES CIRCULATION TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG XIAOLING DISASSEMBLY RESOURCES CIRCULATION TECHNOLOGY CO LTD
Filing Date
2025-06-23
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

Existing recycling and processing equipment for waste power batteries from new energy vehicles lacks scientifically designed feeding components at the inlet, resulting in unstable transport of waste lithium batteries, uneven crushing, and the generation of a large amount of dust, which affects resource recycling efficiency and working environment safety.

Method used

A device comprising a feeding assembly, a crushing assembly, and a dust removal assembly was designed. Uniform feeding is achieved by the linkage between the rotating wheel and the connecting rod. The master and slave gears drive the double crushing rollers to ensure thorough crushing. The dust collection box and the drive fan are combined to capture dust, and the filter plate collects dust.

Benefits of technology

It achieves uniform transportation, thorough crushing, and effective dust collection of waste batteries, preventing blockages, improving resource recycling rates, and creating a clean working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a recycling and processing device for waste power batteries from new energy vehicles, including a support frame. A feeding assembly is mounted on the support frame, comprising a crushing box and a feeding hopper. The crushing box is installed on the support frame, and the feeding hopper is located on top of the crushing box. A second motor is mounted on the crushing box, and a rotating wheel is connected to the output end of the second motor. A rotating rod is mounted on the rotating wheel. A crushing component is mounted on the crushing box, and the crushing component includes an operation box and a first motor. The operation box is located at one end of the crushing box, and the first motor is mounted on the crushing box. A drive shaft is connected to the output end of the first motor. This invention addresses the technical problem mentioned in the background art where existing devices lack a scientifically sound feeding component at the inlet.
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Description

Technical Field

[0001] This utility model relates to the field of processing device technology, and more specifically, it relates to a recycling and processing device for waste power batteries from new energy vehicles. Background Technology

[0002] In the existing technology, a recycling and processing device for waste power batteries from new energy vehicles has obvious design flaws, especially the lack of scientific and reasonable feeding components at the inlet. This structural defect causes the waste lithium batteries to be unable to be transported smoothly and orderly during the input process, but instead they are directly piled up at the crushing component, forming a "material accumulation" phenomenon.

[0003] Existing devices cannot fully complete the crushing process of waste power batteries during use. This technical defect seriously affects the efficiency of subsequent resource recycling. The crushing effect of traditional crushing components is far from ideal. Due to the large differences in physical properties of the metal shell, separator, electrode materials, etc. inside the battery, it is difficult to achieve a uniform particle size distribution under a single crushing method.

[0004] The existing equipment is unable to effectively remove the dust generated during the crushing of batteries. This design flaw not only affects the working environment but also brings serious safety hazards and health risks. During the crushing process, waste power batteries will generate a large amount of fine dust. This dust has a complex composition and includes a variety of substances such as metal oxides, carbon materials, and organic solvent residues. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] In view of the problems existing in the prior art, this utility model provides a recycling and processing device for waste power batteries of new energy vehicles, so as to solve the technical problem mentioned in the background art that the existing device lacks a scientific and reasonable feeding component at the inlet.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a recycling and processing device for waste power batteries from new energy vehicles, comprising a support frame, a feeding assembly on the support frame, the feeding assembly comprising a crushing box and a feeding hopper, the crushing box being mounted on the support frame, the feeding hopper being positioned on top of the crushing box, a second motor being mounted on the crushing box, a rotating wheel being connected to the output end of the second motor, a rotating rod being mounted on the rotating wheel, a crushing assembly being mounted on the crushing box, the crushing assembly comprising an operation box and a first motor, the operation box being positioned at one end of the crushing box, the first motor being mounted on the crushing box, and a drive shaft being connected to the output end of the first motor.

[0009] The present invention is further configured such that a connecting rod is rotatably connected to one end of the rotating rod, and a connecting block is rotatably connected to the connecting rod. The cooperation of the various components facilitates the completion of the movement of the connecting block.

[0010] The present invention is further configured such that a fixing block is installed on the crushing box, the fixing block is slidably connected to the connecting block, and a baffle plate is connected to one end of the connecting block. The baffle plate is slidably connected to the feed hopper. The cooperation of the various components facilitates the completion of the material falling process.

[0011] The present invention is further configured such that a drive gear is installed on the drive shaft, and a crushing roller is rotatably connected inside the crushing box. Two crushing rollers are provided, and the cooperation of each component facilitates the completion of the crushing process of the material.

[0012] The present invention is further configured such that a driven gear is connected to one end of the crushing roller, two driven gears are meshed together, one of the driven gears is meshed with the driving gear, and an auxiliary roller is installed inside the crushing box. The cooperation of the various components facilitates the completion of the rotation process of the driven gear.

[0013] The present invention is further configured such that a dust removal component is provided at one end of the crushing box, the dust removal component includes a collection box and a dust collection box, the collection box is slidably connected to the bottom of the crushing box, the dust collection box is provided at one end of the crushing box, and a filter plate is slidably connected to the dust collection box. The cooperation of the various components promotes the completion of the dust filtration process.

[0014] The present invention is further configured such that the operation box is provided with heat dissipation holes, the dust collection box is equipped with a third motor, and the dust collection box is provided with an exhaust hole. The cooperation of the various components facilitates the completion of the gas discharge process.

[0015] The present invention is further configured such that a drive fan is connected to the output end of the third motor, and a collection groove is provided on the filter plate, so that the dust collection process can be facilitated through the coordinated use of the various components.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a recycling and processing device for waste power batteries from new energy vehicles, which has the following beneficial effects:

[0018] 1. The linkage design of the rotating wheel and the connecting rod enables the reciprocating motion of the baffle at the feed inlet, ensuring that the waste batteries fall evenly and preventing the batteries from accumulating at the crushing box. The sliding mechanism of the baffle effectively controls the feeding rate, which matches the processing capacity of the crushing component, fundamentally preventing the occurrence of blockage.

[0019] 2. The dual crushing roller design driven by master and slave gears creates a highly efficient crushing zone, ensuring that the battery is fully crushed and improving subsequent sorting efficiency. The auxiliary roller provides a second process in the crushing process, ensuring that the battery components are fully separated. Especially for difficult-to-handle battery structural components, the meshing connection between the drive gear and the driven gear ensures the synchronous operation of the crushing rollers.

[0020] 3. The combined design of the dust collection box and the drive fan enables simultaneous collection of dust during the crushing process, preventing dust diffusion and creating a clean working environment. The sliding and removable filter plate design ensures effective dust capture, prevents valuable metals from being lost with the dust, and improves the resource recovery rate. The design of the collection tank enables directional collection of dust. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of a recycling and processing device for waste power batteries of new energy vehicles according to this utility model.

[0022] Figure 2 This is a side view of the structure of this utility model;

[0023] Figure 3 This is a cross-sectional view of the structure of this utility model;

[0024] Figure 4 This is a schematic diagram of the feeding assembly in this utility model;

[0025] Figure 5 This is a schematic diagram of the dust removal component in this utility model.

[0026] In the diagram: 1. Support frame; 2. Crushing box; 3. Feed hopper; 4. Second motor; 5. Rotating wheel; 6. Rotating rod; 7. Control box; 8. First motor; 9. Drive shaft; 10. Connecting rod; 11. Connecting block; 12. Fixing block; 13. Baffle plate; 14. Drive gear; 15. Crushing roller; 16. Driven gear; 17. Auxiliary roller; 18. Collection box; 19. Dust collection box; 20. Filter plate; 21. Heat dissipation hole; 22. Third motor; 23. Exhaust hole; 24. Drive fan; 25. Collection trough. Detailed Implementation

[0027] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0029] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0030] Please see Figures 1-5 A recycling and processing device for waste power batteries from new energy vehicles includes a support frame 1. A feeding assembly is provided on the support frame 1. The feeding assembly includes a crushing box 2 and a feeding hopper 3. The crushing box 2 is installed on the support frame 1, and the feeding hopper 3 is located on the top of the crushing box 2. A second motor 4 is installed on the crushing box 2. A rotating wheel 5 is connected to the output end of the second motor 4. A rotating rod 6 is installed on the rotating wheel 5. A crushing assembly is provided on the crushing box 2. The crushing assembly includes an operation box 7 and a first motor 8. The operation box 7 is located at one end of the crushing box 2, and the first motor 8 is installed on the crushing box 2. A drive shaft 9 is connected to the output end of the first motor 8.

[0031] One end of the rotating rod 6 is rotatably connected to a connecting rod 10, and a connecting block 11 is rotatably connected to the connecting rod 10.

[0032] A fixing block 12 is installed on the crushing box 2. The fixing block 12 is slidably connected to the connecting block 11. One end of the connecting block 11 is connected to a baffle plate 13, which is slidably connected to the feed hopper 3.

[0033] A drive gear 14 is installed on the drive shaft 9, and a crushing roller 15 is rotatably connected inside the crushing box 2. There are two crushing rollers 15.

[0034] One end of the crushing roller 15 is connected to a driven gear 16, and two driven gears 16 are meshed together. One of the driven gears 16 is meshed with the driving gear 14. An auxiliary roller 17 is installed inside the crushing box 2.

[0035] In this embodiment, the battery is injected into the crushing box 2 along the feed hopper 3. The second motor 4 is started, which drives the rotating wheel 5 at the output end to rotate. During rotation, the rotating rod 6 is rotated, which in turn drives the connecting rod 10 connected to the rotating rod 6 to rotate. This causes the connecting block 11 connected to the connecting rod 10 to slide along the fixed block 12. During this sliding movement, the baffle plate 13 slides along the feed hopper 3, thus achieving uniform feeding. The first motor 8 is started, which drives the drive shaft 9 to rotate. During this rotation, the drive gear 14 is rotated, which in turn drives a driven gear 16 meshing with the drive gear 14. Since the two driven gears 16 are meshed, the crushing roller 15 is rotated. During this rotation, the auxiliary roller 17 is used to crush the battery. The crushed battery falls into the collection box 18, which the operator can slide out to transport the crushed battery.

[0036] Please see Figure 5 As an implementation method of a new energy vehicle waste power battery recycling and processing device for dust removal components: a dust removal component is provided at one end of the crushing box 2. The dust removal component includes a collection box 18 and a dust collection box 19. The collection box 18 is slidably connected to the bottom of the crushing box 2, and the dust collection box 19 is provided at one end of the crushing box 2. A filter plate 20 is slidably connected on the dust collection box 19.

[0037] The control box 7 has a heat dissipation hole 21, the dust collection box 19 is equipped with a third motor 22, and the dust collection box 19 has an exhaust hole 23.

[0038] The output end of the third motor 22 is connected to a drive fan 24, and a collection trough 25 is provided on the filter plate 20.

[0039] More specifically, when the battery is crushed, a large amount of dust is generated. At this time, the dust needs to be dealt with in a timely manner. The third motor 22 is started to drive the drive fan 24 to rotate. As it rotates, it continuously sucks out the dust and filters it through the filter plate 20, which then enters the collection tank 25, thus completing the dust collection. When it is necessary to clean it, the filter plate 20 is slid out along the filter box, thus completing the cleaning of the dust.

[0040] In summary, during the use or operation of the overall equipment: the battery is injected into the crushing box 2 along the feed hopper 3, and the second motor 4 is started, causing the rotating wheel 5 at the output end to rotate. During rotation, the rotating rod 6 rotates, thereby causing the connecting rod 10 connected to the rotating rod 6 to rotate. This causes the connecting block 11 connected to the connecting rod 10 to slide along the fixed block 12. During this sliding movement, the baffle plate 13 slides along the feed hopper 3, thus achieving uniform material feeding and... By starting the first motor 8, the drive shaft 9 is rotated, which in turn drives the drive gear 14 to rotate. This, in turn, drives a driven gear 16 that meshes with the drive gear 14 to rotate. Since the two driven gears 16 are meshed, the crushing roller 15 is rotated. During the rotation, the auxiliary roller 17 is used to crush the battery. The crushed battery then falls into the collection box 18, which the operator can slide out to transport the crushed battery.

[0041] When the battery is crushed, a large amount of dust is generated. At this time, the dust needs to be dealt with in time. The third motor 22 is started to drive the drive fan 24 to rotate. As it rotates, it continuously sucks out the dust and makes it pass through the filter plate 20 and enter the collection tank 25, thus completing the dust collection. When it is necessary to clean it, the filter plate 20 is slid out along the filter box, thus completing the cleaning of the dust.

[0042] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A new energy vehicle waste power battery recycling device, comprising a support frame (1), characterized in that: The support frame (1) is provided with a feeding assembly, which includes a crushing box (2) and a feeding hopper (3). The crushing box (2) is installed on the support frame (1), and the feeding hopper (3) is located on the top of the crushing box (2). A second motor (4) is installed on the crushing box (2), and a rotating wheel (5) is connected to the output end of the second motor (4). A rotating rod (6) is installed on the rotating wheel (5). The crushing box (2) is provided with a crushing assembly, which includes an operation box (7) and a first motor (8). The operation box (7) is located at one end of the crushing box (2), and the first motor (8) is installed on the crushing box (2). A drive shaft (9) is connected to the output end of the first motor (8).

2. The new energy vehicle waste power battery recycling device according to claim 1, characterized in that: One end of the rotating rod (6) is rotatably connected to a connecting rod (10), and a connecting block (11) is rotatably connected to the connecting rod (10).

3. The new energy vehicle waste power battery recycling device according to claim 2, characterized in that: A fixing block (12) is installed on the crushing box (2). The fixing block (12) is slidably connected to the connecting block (11). One end of the connecting block (11) is connected to a baffle plate (13), which is slidably connected to the feed hopper (3).

4. The new energy vehicle waste power battery recycling device according to claim 3, characterized in that: A drive gear (14) is installed on the drive shaft (9), and a crushing roller (15) is rotatably connected inside the crushing box (2), and two crushing rollers (15) are provided.

5. The new energy vehicle waste power battery recycling device according to claim 4, characterized in that: One end of the crushing roller (15) is connected to a driven gear (16), and two driven gears (16) are meshed together. One of the driven gears (16) is meshed with the driving gear (14). An auxiliary roller (17) is installed inside the crushing box (2).

6. The new energy vehicle waste power battery recycling device according to any one of claims 1-5, characterized in that: A dust removal assembly is provided at one end of the crushing box (2). The dust removal assembly includes a collection box (18) and a dust collection box (19). The collection box (18) is slidably connected to the bottom of the crushing box (2). The dust collection box (19) is located at one end of the crushing box (2). A filter plate (20) is slidably connected to the dust collection box (19).

7. The new energy vehicle waste power battery recycling device according to claim 6, characterized in that: The operation box (7) is provided with heat dissipation holes (21), the dust collection box (19) is provided with a third motor (22), and the dust collection box (19) is provided with an exhaust hole (23).

8. The new energy vehicle waste power battery recycling device according to claim 7, characterized in that: The output end of the third motor (22) is connected to a drive fan (24), and a collection groove (25) is provided on the filter plate (20).