A transfer card paper coating raw material crushing equipment

Abstract

This utility model discloses a raw material crushing device for transfer cardboard coatings, belonging to the technical field of coating production equipment. It includes a crushing chamber with two sets of first bearings fixedly embedded in its inner wall. Each set of first bearings has a first connecting column fixedly connected to its inner ring, and a first crushing roller is fixedly connected to the outer surface of each of the two first connecting columns. This dual crushing structure achieves efficient and fine crushing. The crushing columns of the first crushing roller initially crush large pieces of raw material, while the crushing teeth of the second crushing roller further refine the material, significantly improving crushing efficiency while ensuring uniform particle size. This effectively solves the problems of uneven particle size and residual large particles in traditional single crushing structures. The built-in dual filter screen accurately screens qualified materials, preventing coarse particles from affecting the subsequent coating quality. The overall structure reduces material accumulation and clogging, contributing to the uniform dispersion and coating performance of the transfer cardboard coating, reducing production costs while ensuring product quality stability.

Description

Technical Field

[0001] This utility model relates to the technical field of coating production equipment, specifically a material crushing device for transfer cardboard coating raw materials. Background Technology

[0002] Transfer cardboard, a packaging material with excellent printing performance and decorative effects, is widely used in high-end packaging fields such as food, cosmetics, gifts, and tobacco due to its high gloss and superior texture. Coating raw materials are the core basic materials for producing transfer cardboard. The quality of their crushing and processing directly determines the uniformity of subsequent coating dispersion, film-forming properties, and key performance indicators such as the surface gloss and adhesion of the final transfer cardboard. Therefore, efficient and fine crushing of coating raw materials is a crucial step in the transfer cardboard production process.

[0003] Traditional crushing equipment often uses a single crushing structure, which has low crushing efficiency for coating raw materials with uneven hardness. Moreover, the particle size distribution of the crushed material is uneven, and large particles are easily left behind, leading to problems such as poor dispersion and coating defects in the subsequent coating preparation process. Therefore, those skilled in the art have provided a crushing equipment for transfer cardboard coating raw materials to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this invention is to provide a paperboard coating raw material crushing device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A paperboard coating raw material crushing device includes a crushing chamber. Two sets of first bearings are fixedly embedded in the inner wall of the crushing chamber. A first connecting column is fixedly connected to the inner ring of each of the two sets of first bearings. A first crushing roller is fixedly connected to the outer surface of each of the two first connecting columns. A ring-shaped arrangement of crushing teeth is fixedly connected to the outer surface of each of the two first crushing rollers. A pulley is fixedly connected to one end of each of the two first connecting columns. The outer surfaces of the two pulleys are connected via a belt drive. A fixed frame is fixedly connected to the left side of the crushing chamber. A first servo motor is fixedly mounted on the upper surface of the fixed frame. A connecting rod is fixedly connected to the output end of the first servo motor. One end of the connecting rod is fixedly connected to the left side of one of the pulleys. Two sets of second bearings are fixedly embedded in the inner wall of the crushing chamber. A second connecting column is fixedly connected to the inner ring of each of the two sets of second bearings. A second crushing roller is fixedly connected to the outer surface of each of the two second connecting columns. A ring-shaped arrangement of crushing teeth is fixedly connected to the outer surface of each of the two second crushing rollers. Two second servo motors are fixedly mounted on the left side of the crushing chamber. The output ends of each of the two second servo motors are fixedly connected to one end of a second connecting column.

[0006] As a further improvement of this utility model: the upper surface of the crushing box is hinged to a box lid, and a handle is fixedly connected to the upper surface of the box lid.

[0007] As a further improvement of this utility model: an observation window is provided on the outer surface of the crushing box, and a control panel is fixedly installed on the outer surface of the crushing box.

[0008] As a further improvement of this utility model: a first filter screen is slidably connected inside the crushing box, and a second filter screen is slidably connected inside the crushing box.

[0009] As a further improvement of this utility model: the bottom surface of the crushing box is fixedly connected to two sets of fixed legs, and the bottom surfaces of the two sets of fixed legs are jointly fixedly connected to a base plate.

[0010] As a further embodiment of this utility model: a storage box is fixedly connected to the upper surface of the base plate, and two boxes are hinged to the outer surface of the storage box via hinges, with handles fixedly connected to the outer surfaces of both boxes.

[0011] As a further embodiment of this utility model: a material pump is fixedly installed on the upper surface of the storage box, and a material pump is fixedly connected to the input end of the material pump, with one end of the material pump being fixedly connected to the bottom surface of the crushing box.

[0012] As a further embodiment of this utility model: the output end of the pump is fixedly connected to a discharge pipe, one end of the discharge pipe is fixedly connected to the upper surface of the storage box, and a material level sensor is fixedly installed on the inner wall of the storage box.

[0013] Compared with the prior art, the beneficial effects of this utility model are: This transfer cardboard coating raw material crushing equipment utilizes a dual crushing structure to achieve efficient and fine crushing. The first crushing roller's crushing column initially breaks down large pieces of raw material, while the second crushing roller's crushing teeth further refine the material, significantly improving crushing efficiency while ensuring uniform particle size. This effectively solves the problems of uneven particle size and residual large particles found in traditional single crushing structures. Built-in dual filters accurately screen qualified materials, preventing coarse particles from affecting subsequent coating quality. The integrated design of the pump and storage tank enables automatic collection of crushed materials, and a material level sensor monitors the material quantity in real time, reducing manual handling costs and material loss. The overall structure reduces material accumulation and blockage, improves production continuity, and contributes to the uniform dispersion and coating performance of transfer cardboard coatings, reducing production costs while ensuring product quality stability. Attached Figure Description

[0014] Figure 1 A three-dimensional structural diagram of a material crushing device for transferring cardboard coating raw materials; Figure 2A side view of a paperboard coating raw material crushing device; Figure 3 This is a side sectional view of a device for crushing raw materials for transferring cardboard coatings; Figure 4 A rear cross-sectional view of a device for crushing raw materials for transferring cardboard coatings; Figure 5 This is a cross-sectional view of a device for crushing raw materials for transferring cardboard coatings.

[0015] In the diagram: 1. Crushing box; 2. First bearing; 3. First connecting column; 4. First crushing roller; 5. Crushing column; 6. Pulley; 7. Fixing frame; 8. Connecting rod; 9. First servo motor; 10. Second bearing; 11. Second connecting column; 12. Second crushing roller; 13. Crushing teeth; 14. Second servo motor; 15. Box cover; 16. Handle; 17. Observation window; 18. Control panel; 19. First filter screen; 20. Second filter screen; 21. Storage box; 22. Pump; 23. Pump pipe; 24. Discharge pipe; 25. Material level sensor; 26. Box door; 27. Handle; 28. Fixing leg; 29. ​​Base plate. Detailed Implementation

[0016] Please see Figures 1-5 In this embodiment of the present invention, a paperboard coating raw material crushing device includes a crushing box 1. Two sets of first bearings 2 are fixedly embedded in the inner wall of the crushing box 1. The inner rings of both sets of first bearings 2 are fixedly connected to first connecting columns 3. The outer surfaces of the two first connecting columns 3 are fixedly connected to first crushing rollers 4. The outer surfaces of the two first crushing rollers 4 are fixedly connected to annularly arranged crushing columns 5. One end of each of the two first connecting columns 3 is fixedly connected to a pulley 6. The outer surfaces of the two pulleys 6 are connected via belt drive. A fixing frame 7 is fixedly connected to the left side of the crushing box 1. A first servo motor 9 is fixedly mounted on the upper surface of the fixing frame 7. A connecting rod 8 is fixedly connected to the output end of the first servo motor 9. One end of the connecting rod 8 is fixedly connected to the left side of one of the pulleys 6. Two sets of first bearings 2 are fixedly embedded in the inner wall of the crushing box 1. The inner rings of the two sets of second bearings 10 are fixedly connected to second connecting columns 11. The outer surfaces of the two second connecting columns 11 are fixedly connected to second crushing rollers 12. The outer surfaces of the two second crushing rollers 12 are fixedly connected to annularly arranged crushing teeth 13. Two second servo motors 14 are fixedly installed on the left side of the crushing box 1. The output ends of the two second servo motors 14 are fixedly connected to one end of the second connecting column 11. The pulley 6 realizes the synchronous reverse operation of the two first crushing rollers 4 through belt drive, ensuring uniform crushing force, avoiding material accumulation caused by single roller drive, reducing crushing dead angles, and the densely arranged crushing teeth 13 perform secondary refinement of the material after initial crushing through high-speed shearing and grinding action, greatly improving the uniformity of material crushing, reducing coarse particle residue, and ensuring the quality of subsequent coating preparation.

[0017] The upper surface of the crushing chamber 1 is hinged to a cover 15, and a handle 16 is fixedly connected to the upper surface of the cover 15. An observation window 17 is provided on the outer surface of the crushing chamber 1, and a control panel 18 is fixedly installed on the outer surface of the crushing chamber 1. A first filter screen 19 and a second filter screen 20 are slidably connected inside the crushing chamber 1. The observation window 17 allows for real-time observation of the crushing status of the material in the crushing chamber, facilitating timely detection of abnormalities such as blockages and material jams by operators, reducing downtime for troubleshooting, and ensuring continuous production. The double-layer progressive filtration structure of the first filter screen 19 and the second filter screen 20 intercepts substandard coarse particles step by step, ensuring that the output particle size meets the requirements of coating production, avoiding defects in subsequent coatings caused by coarse particles, and improving product quality stability.

[0018] Two sets of fixed legs 28 are fixedly connected to the bottom surface of the crushing box 1. A base plate 29 is fixedly connected to the bottom surface of both sets of fixed legs 28. A storage box 21 is fixedly connected to the upper surface of the base plate 29. Two doors 26 are hinged to the outer surface of the storage box 21. Handles 27 are fixedly connected to the outer surface of each door 26. A suction pump 22 is fixedly installed on the upper surface of the storage box 21. A suction pipe 23 is fixedly connected to the input end of the suction pump 22. One end of the suction pipe 23 is fixedly connected to the bottom surface of the crushing box 1. The output end of the suction pump 22 is fixedly connected to... The discharge pipe 24 is fixedly connected at one end to the upper surface of the storage box 21. A material level sensor 25 is fixedly installed on the inner wall of the storage box 21. The pump 22, the pump pipe 23 and the discharge pipe 24 constitute an automated material conveying system, which automatically pumps qualified materials in the crushing box 1 to the storage box 21, reducing manual transfer costs and avoiding material loss during transfer. The material level sensor 25 monitors the amount of material in the storage box 21 in real time and automatically issues an early warning when the preset value is reached to prevent material overflow, realize intelligent management of the storage amount and reduce manual monitoring costs.

[0019] The working principle of this utility model is as follows: First, the box cover 15 is opened and the paint raw material is put into the crushing box 1. Then, the first servo motor 9 is started and drives one of the pulleys 6 to rotate through the connecting rod 8. The two pulleys 6 rotate synchronously through the belt transmission, and then drive the two sets of first crushing rollers 4 to rotate relative to each other through the first connecting column 3. The crushing column 5 on the outer surface performs preliminary crushing of the raw material. The first bearing 2 ensures the stable rotation of the connecting column. Then, the material after preliminary crushing falls to the second crushing area. The two second servo motors 14 drive the second connecting column 11 and the second crushing roller 12 to rotate respectively. The second bearing 10 ensures their stable operation. The crushing teeth 13 perform secondary fine crushing of the material to improve the uniformity of crushing. Then, the crushed material passes through the double-layer screening of the first filter screen 19 and the second filter screen 20 to intercept the coarse particles that do not meet the standards. The qualified material is drawn by the suction pump 22 through the suction pipe 23 at the bottom of the crushing box 1 and transported to the storage box 21 through the discharge pipe 24. The operator can monitor the crushing status through the observation window 17 and adjust the equipment parameters using the control panel 18. The material level sensor 25 inside the storage bin 21 monitors the material quantity in real time, and the material can be retrieved through the bin door 26 and handle 27 after collection.

[0020] The above description is merely a preferred embodiment of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalent elements of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A device for crushing raw materials for transfer cardboard coating, characterized in that, The system includes a crushing box (1), the inner wall of which is fixedly inlaid with two sets of first bearings (2). The inner rings of the two sets of first bearings (2) are fixedly connected with first connecting columns (3). The outer surfaces of the two first connecting columns (3) are fixedly connected with first crushing rollers (4). The outer surfaces of the two first crushing rollers (4) are fixedly connected with crushing columns (5) arranged in a ring. One end of the two first connecting columns (3) is fixedly connected with a pulley (6). The outer surfaces of the two pulleys (6) are connected by belt drive. The left side of the crushing box (1) is fixedly connected with a fixing frame (7). The upper surface of the fixing frame (7) is fixedly mounted with a first servo motor (9). The output end of the crushing box (1) is fixedly connected to a connecting rod (8), one end of the connecting rod (8) is fixedly connected to the left side of one of the pulleys (6), the inner wall of the crushing box (1) is fixedly inlaid with two sets of second bearings (10), the inner rings of the two sets of second bearings (10) are fixedly connected to second connecting columns (11), the outer surfaces of the two second connecting columns (11) are fixedly connected to second crushing rollers (12), the outer surfaces of the two second crushing rollers (12) are fixedly connected to ring-arranged crushing teeth (13), the left side of the crushing box (1) is fixedly installed with two second servo motors (14), the output ends of the two second servo motors (14) are fixedly connected to one end of the second connecting column (11).

2. A transfer card coating raw material pulverizing apparatus according to claim 1, wherein The upper surface of the crushing box (1) is hinged with a box cover (15), and a handle (16) is fixedly connected to the upper surface of the box cover (15).

3. The transfer paper coating raw material pulverizing apparatus according to claim 1, wherein An observation window (17) is provided on the outer surface of the crushing box (1), and a control panel (18) is fixedly installed on the outer surface of the crushing box (1).

4. The transfer paper coating raw material pulverizing apparatus according to claim 1, wherein The crushing box (1) is slidably connected to a first filter screen (19), and the crushing box (1) is slidably connected to a second filter screen (20).

5. The transfer paper coating raw material pulverizing apparatus according to claim 1, wherein The bottom surface of the crushing box (1) is fixedly connected to two sets of fixed legs (28), and the bottom surfaces of the two sets of fixed legs (28) are fixedly connected to a base plate (29).

6. A transfer cardstock coating raw material pulverizing apparatus according to claim 5, wherein The upper surface of the base plate (29) is fixedly connected to a storage box (21), and the outer surface of the storage box (21) is hinged with two boxes (26), and the outer surfaces of the two boxes (26) are fixedly connected with handles (27).

7. A transfer cardstock coating raw material pulverizing apparatus according to claim 6, wherein A material pump (22) is fixedly installed on the upper surface of the storage box (21). The input end of the material pump (22) is fixedly connected to a material extraction pipe (23). One end of the material extraction pipe (23) is fixedly connected to the bottom surface of the crushing box (1).

8. A transfer cardstock paint raw material pulverizing apparatus according to claim 7, wherein The output end of the pump (22) is fixedly connected to the discharge pipe (24), one end of the discharge pipe (24) is fixedly connected to the upper surface of the storage box (21), and a material level sensor (25) is fixedly installed on the inner wall of the storage box (21).

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