A stable rare-earth disk processor

By designing the drive and filter components, the problem of needing to stop for cleaning when the rare earth disk processor reaches its disk adsorption limit has been solved. This enables continuous operation and efficient separation of magnetic materials, improving work efficiency and preventing blockages.

CN224573883UActive Publication Date: 2026-07-31WEIFANG TELI MECHANICAL EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WEIFANG TELI MECHANICAL EQUIP CO LTD
Filing Date
2025-08-31
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

Existing rare earth disk processors need to stop operating to clean magnetic materials when the disk is adsorbed to its limit, resulting in reduced work efficiency.

Method used

The system employs a drive assembly to power a worm gear and worm wheel transmission system, which, combined with a cylinder, moves the support frame to achieve automatic disk replacement and cleaning, ensuring continuous operation. Simultaneously, the design of the filter assembly and buffer tube optimizes liquid flow and the removal of magnetic substances.

Benefits of technology

It enables continuous operation of the rare earth disk processor, improves work efficiency, avoids downtime during disk cleanup, and prevents filter plate clogging.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of rare earth disk processing technology, and provides a stable rare earth disk processing machine, including a processing box with a feeding box fixedly connected to the top of the processing box. In this utility model, a first rotating rod drives a worm gear to rotate, the worm gear drives a worm wheel to rotate, the worm wheel drives a support rotating rod to rotate, and the support rotating rod drives the disk body. The disk body adsorbs magnetic materials. When adsorption ends and cleaning is required, an actuating cylinder pushes a fixed plate to move, the fixed plate drives a support frame to move, and the support frame drives a first support slider to slide along the trajectory of a second slide groove. The first support slider drives two support rotating rods to move. At this time, the disk body to be cleaned moves into the collection box, while another disk body moves to the bottom of the buffer tube to continue working. The disk body inside the collection box loses its magnetism, causing the magnetic materials to fall off and be discharged. Therefore, continuous operation can be achieved, thereby improving work efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of rare earth disk processing technology, and in particular to a rare earth disk processor that can be used stably. Background Technology

[0002] Rare earth disk processors are industrial devices that use rare earth permanent magnet materials to generate high-intensity magnetic fields and combine them with dynamic rotating disk structures to achieve solid-liquid separation or magnetic material recovery. Their core advantages lie in long-term operational stability, high-efficiency separation capabilities, and low maintenance requirements. They are widely used in metallurgy, mining, environmental protection, food processing, and other fields.

[0003] In existing technology, the device has a built-in rare earth permanent magnet that generates a high-intensity magnetic field. When fluid containing magnetic particles passes through the disk surface, the magnetic particles are quickly attracted to the disk surface and form magnetic flocs, thereby realizing the recovery of magnetic materials. However, when the disk is attracted to the limit, the disk needs to be removed to clean the magnetic materials on the disk. Therefore, the device needs to stop operating, which leads to a reduction in work efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a stable rare-earth disk processor to solve the aforementioned technical problems.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a stable rare earth disk processor, comprising a processing box, a feed box fixedly connected to the top of the processing box, a drain pipe fixedly connected to the middle of one side of the bottom of the processing box, a first sliding groove opened on the top of the side of the processing box different from the drain pipe, a second sliding groove opened in the middle of the side of the processing box near the first sliding groove, discharge ports opened on both sides of the top of the processing box, a filter assembly provided at the top of the interior of the processing box, and a processing mechanism provided at the bottom of the processing box near the filter assembly, the processing mechanism comprising a driving assembly, an adsorption assembly, and a collection assembly.

[0006] Preferably, the driving component includes a motor located on one side of the second slide groove. One end of the motor is connected to a first rotating rod. The outer wall of the first rotating rod is provided with a limit groove in an annular array. The first rotating rod is slidably connected to a worm gear through the limit groove. A support frame is rotatably connected to the middle of the worm gear. A pusher plate is fixedly connected to the top of the support frame. The pusher plate is slidably connected to the first slide groove.

[0007] Preferably, a fixing plate is fixedly connected to the middle of the bottom end of the support frame, a cylinder is fixedly connected to the side of the fixing plate near the motor, a fixing frame is fixedly connected to the bottom end of the cylinder, and the fixing frame is fixedly connected to the motor and the processing box.

[0008] Preferably, the adsorption assembly includes a supporting rotating rod, the middle of which is fixedly connected to a disk body. A first supporting slider is rotatably connected to the end of the supporting rotating rod near the motor. The first supporting slider is slidably connected inside a second slide groove and fixedly connected to a support frame. A worm gear is fixedly connected to the end of the supporting rotating rod located away from the disk body, and the worm gear meshes with a worm. A second supporting slider is rotatably connected to the end of the supporting rotating rod away from the worm gear. A supporting limiting rail is slidably connected to the middle of the second supporting slider and fixed inside the processing box.

[0009] Preferably, the collection component includes a collection box, which is fixedly connected to both sides inside the processing box. A third sliding groove is provided in the middle of the collection box, and a discharge pipe is fixedly connected to the bottom of the collection box on the side that is far apart from each other. The discharge pipe is fixedly connected through the processing box.

[0010] Preferably, the filter assembly includes a filter plate, which is fixed to the top of the processing chamber. A collection cover is provided at the bottom of the filter plate and is fixedly connected to the processing chamber. A buffer tube is fixedly connected to the bottom of the collection cover. Several guide plates are fixedly connected inside the buffer tube, and the bottom of the buffer tube is aligned with the disk body.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. The starter motor drives the first rotating rod to rotate, which in turn drives the worm gear to rotate, which in turn drives the worm wheel to rotate, which in turn drives the support rotating rod to rotate. The support rotating rod drives the disk body, which attracts magnetic materials. When the attraction is complete and cleaning is needed, the starter cylinder pushes the fixed plate to move, which in turn moves the support frame. The support frame drives the first support slider to slide along the trajectory of the second slide groove. The first support slider drives the two support rotating rods to move. At this time, the disk body that needs to be cleaned moves into the collection box, while the other disk body moves to the bottom of the buffer tube to continue working. The disk body that enters the collection box loses its magnetism, causing the magnetic materials to fall off and be discharged. Therefore, continuous operation can be achieved, thereby improving work efficiency. 2. The solid-liquid mixture is added to the filter plate through the feed box. The filter plate filters the larger magnetic particles. The filtered liquid enters the collection hood and then enters the buffer tube. Due to the setting of the guide plate, the liquid flow speed is reduced, which makes the adsorption of the disk body more complete. When the support frame moves, it can drive the pusher plate to move. The pusher plate scrapes the top of the filter plate, so that the filtered magnetic material is discharged through the discharge port, and avoids the accumulation of too much material on the top of the filter plate, which may cause blockage. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a cross-sectional structural diagram of the present invention; Figure 3 This is a schematic diagram of the buffer tube in this utility model; Figure 4 This is a schematic diagram of the processing mechanism in this utility model.

[0013] Explanation of reference numerals in the attached drawings: 1. Processing box; 11. Feed box; 12. Drain pipe; 13. First chute; 14. Second chute; 15. Discharge port; 21. Filter plate; 22. Collection cover; 23. Buffer pipe; 24. Guide plate; 31. Motor; 311. First rotating rod; 312. Limiting groove; 313. Worm gear; 314. Support frame; 315. Fixing plate; 316. Cylinder; 317. Fixing frame; 318. Push plate; 32. Support rotating rod; 321. Disk body; 322. Worm gear; 323. First support slider; 324. Second support slider; 325. Support limiting rail; 33. Collection box; 331. Third chute; 332. Discharge pipe. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1 and Figure 2 This utility model provides a stable rare earth disk processing machine, including a processing box 1. A feed box 11 is fixedly connected to the top of the processing box 1. A drain pipe 12 is fixedly connected to the middle of one side of the bottom of the processing box 1. A first chute 13 is opened on the top of the side of the processing box 1 different from the drain pipe 12. A second chute 14 is opened in the middle of the side of the processing box 1 near the first chute 13. Discharge ports 15 are opened on both sides of the top of the processing box 1. A filter assembly is provided at the top of the interior of the processing box 1. A processing mechanism is provided at the bottom of the processing box 1 at the filter assembly. The processing mechanism includes a driving assembly, an adsorption assembly, and a collection assembly.

[0016] like Figure 2 and Figure 4As shown, the drive assembly includes a motor 31, which is located on one side of the second slide groove 14. One end of the motor 31 is connected to a first rotating rod 311. The outer wall of the first rotating rod 311 has a limit groove 312 in an annular array. The first rotating rod 311 is slidably connected to a worm gear 313 through the limit groove 312. A support frame 314 is rotatably connected to the middle of the worm gear 313. A pusher plate 318 is fixedly connected to the top of the support frame 314. The pusher plate 318 is slidably connected to the first slide groove 13. A fixing plate 315 is fixedly connected to the middle of the bottom end of the support frame 314. A cylinder 316 is fixedly connected to the side of the fixing plate 315 near the motor 31. A fixing frame 317 is fixedly connected to the bottom end of the cylinder 316. The fixing frame 317 is fixedly connected to the motor 31 and the processing box 1.

[0017] The adsorption assembly includes a support rod 32, with a disk body 321 fixedly connected to the middle of the support rod 32. A first support slider 323 is rotatably connected to the end of the support rod 32 near the motor 31. The first support slider 323 is slidably connected inside the second slide groove 14 and is fixedly connected to the support frame 314. A worm gear 322 is fixedly connected to the end of the support rod 32 located away from the disk body 321. The worm gear 322 meshes with a worm 313. A second support slider 324 is rotatably connected to the end of the support rod 32 away from the worm gear 322. A support limiting rail 325 is slidably connected to the middle of the second support slider 324 and is fixed inside the processing box 1.

[0018] The collection component includes a collection box 33, which is fixedly connected to both sides inside the processing box 1. A third chute 331 is provided in the middle of the collection box 33. A discharge pipe 332 is fixedly connected to the bottom side of the collection box 33 that is far apart from each other. The discharge pipe 332 is fixedly connected through the processing box 1.

[0019] In this embodiment, the starter motor 31 drives the first rotating rod 311 to rotate, the first rotating rod 311 drives the worm gear 313 to rotate, the worm gear 313 drives the worm wheel 322 to rotate, the worm wheel 322 drives the support rotating rod 32 to rotate, and the support rotating rod 32 drives the disk body 321. The disk body 321 adsorbs magnetic materials. When the adsorption ends and cleaning is required, the starter cylinder 316 pushes the fixing plate 315 to move. The fixing plate 315 drives the support frame 314 to move. The support frame 314 drives the first support slider 323 to slide along the trajectory of the second slide groove 14. The first support slider 323 drives the two support rotating rods 32 to move. At this time, the disk body 321 that needs to be cleaned moves into the inside of the collection box 33, while the other disk body 321 moves to the bottom of the buffer tube 23 to continue working. The disk body 321 that enters the inside of the collection box 33 loses its magnetism, thereby causing the magnetic materials to fall off and be discharged. Therefore, continuous operation can be achieved, thereby improving work efficiency.

[0020] like Figure 2 and Figure 3 As shown, the filter assembly includes a filter plate 21, which is fixed at the top of the processing chamber 1. A collection cover 22 is provided at the bottom of the filter plate 21. The collection cover 22 is fixedly connected to the processing chamber 1. A buffer tube 23 is fixedly connected at the bottom of the collection cover 22. Several guide plates 24 are fixedly connected inside the buffer tube 23. The bottom of the buffer tube 23 is aligned with the disk body 321.

[0021] In this embodiment, the solid-liquid mixture is added to the filter plate 21 through the feed box 11. The filter plate 21 filters the magnetic material with larger particles. The filtered liquid enters the collection hood 22 and then enters the buffer tube 23. Due to the setting of the guide plate 24, the liquid flow speed is reduced, thereby making the adsorption of the disk body 321 more complete. When the support frame 314 moves, it can drive the pusher plate 318 to move. The pusher plate 318 scrapes the top of the filter plate 21, so that the filtered magnetic material is discharged through the discharge port 15, and avoids the accumulation of too much material on the top of the filter plate 21, which may cause blockage.

[0022] The working principle of this utility model is as follows: First, the solid-liquid mixture is added to the filter plate 21 through the feed box 11. The filter plate 21 filters the magnetic material with larger particles. The filtered liquid enters the collection hood 22 and then enters the buffer tube 23. Due to the guide plate 24, the liquid flow speed is reduced, thus allowing the disk body 321 to adsorb more completely. Then, the liquid flows out from the bottom of the collection hood 22. The motor 31 is started to drive the first rotating rod 311 to rotate. The first rotating rod 311 drives the worm gear 313 to rotate. The worm gear 313 drives the worm wheel 322 to rotate. The worm wheel 322 drives the support rotating rod 32 to rotate. The support rotating rod 32 drives the disk body 321, which adsorbs the magnetic material. When the adsorption is completed and cleaning is required, the cylinder 316 is started to push the fixed plate 315 to move. The fixed plate 315 drives the support frame 314 to move. The support frame 314 drives the first support slider 323 to slide along the trajectory of the second slide groove 14. The first support slider 323 drives the two support rotating rods 32 to move. At this time, the disk body 321 that needs to be cleaned moves into the inside of the collection box 33, while the other disk body 321 moves to the bottom of the buffer tube 23 to continue working. After the disk body 321 enters the inside of the collection box 33, it loses its magnetism, thereby causing the magnetic material to fall off and be discharged. Therefore, continuous work can be achieved, thereby improving work efficiency. When the support frame 314 moves, it can drive the pusher plate 318 to move. The pusher plate 318 scrapes the top of the filter plate 21, so that the filtered magnetic material is discharged through the discharge port 15, and avoids the accumulation of too much material on the top of the filter plate 21, which may cause blockage.

[0023] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0024] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A stable rare-earth disk processor, comprising a processing enclosure (1), characterized in that: The top of the processing box (1) is fixedly connected to a feed box (11), and a drain pipe (12) is fixedly connected to the middle of one side of the bottom of the processing box (1). A first chute (13) is opened on the top of the side of the processing box (1) different from the drain pipe (12). A second chute (14) is opened in the middle of the side of the processing box (1) close to the first chute (13). Discharge ports (15) are opened on both sides of the top of the processing box (1). A filter assembly is provided at the top of the inside of the processing box (1). A processing mechanism is provided at the bottom of the processing box (1) at the filter assembly. The processing mechanism includes a driving assembly, an adsorption assembly, and a collection assembly.

2. The stable rare-earth disk processor according to claim 1, characterized in that: The drive assembly includes a motor (31) located on one side of the second slide groove (14). One end of the motor (31) is connected to a first rotating rod (311). The outer wall of the first rotating rod (311) is provided with a limiting groove (312) in an annular array. The first rotating rod (311) is slidably connected to a worm gear (313) through the limiting groove (312). The middle part of the worm gear (313) is rotatably connected to a support frame (314). The top end of the support frame (314) is fixedly connected to a pusher plate (318). The pusher plate (318) is slidably connected to the first slide groove (13).

3. A stable rare-earth disk processor according to claim 2, characterized in that: A fixing plate (315) is fixedly connected to the middle of the bottom end of the support frame (314). A cylinder (316) is fixedly connected to the side of the fixing plate (315) near the motor (31). A fixing frame (317) is fixedly connected to the bottom end of the cylinder (316). The fixing frame (317) is fixedly connected to the motor (31) and the processing box (1).

4. A stable rare-earth disk processor according to claim 1, characterized in that: The adsorption assembly includes a support rotating rod (32), with a disk body (321) fixedly connected to the middle of the support rotating rod (32). A first support slider (323) is rotatably connected to the end of the support rotating rod (32) near the motor (31). The first support slider (323) is slidably connected inside the second slide groove (14). The first support slider (323) is fixedly connected to the support frame (314). A worm gear (322) is fixedly connected to the end of the support rotating rod (323) away from the disk body (321). The worm gear (322) meshes with a worm (313). A second support slider (324) is rotatably connected to the end of the support rotating rod (322) away from the worm gear (322). A support limiting rail (325) is slidably connected to the middle of the second support slider (324). The support limiting rail (325) is fixed inside the processing box (1).

5. A stable rare-earth disk processor according to claim 1, characterized in that: The collection assembly includes a collection box (33), which is fixedly connected to both sides inside the processing box (1). A third chute (331) is provided in the middle of the collection box (33). A discharge pipe (332) is fixedly connected to the bottom of the collection box (33) on the side that is far apart from each other. The discharge pipe (332) is fixedly connected through the processing box (1).

6. A stable rare-earth disk processor according to claim 1, characterized in that: The filter assembly includes a filter plate (21), which is fixed at the top of the inside of the processing box (1). A collection cover (22) is provided at the bottom of the filter plate (21). The collection cover (22) is fixedly connected to the processing box (1). A buffer tube (23) is fixedly connected at the bottom of the collection cover (22). Several guide plates (24) are fixedly connected inside the buffer tube (23). The bottom of the buffer tube (23) is aligned with the disk body (321).