A cyclone separator
By designing a sealed structure that integrates the housing, hydrocyclone unit, and locking components in the hydrocyclone separator, the problem of dust pollution during the discharge of hydrocyclone sediment products is solved, thereby improving the quality of the sediment products.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGDAO RONGYUAN ENVIRONMENTAL PROTECTION TECH CO LTD
- Filing Date
- 2025-08-13
- Publication Date
- 2026-07-31
AI Technical Summary
In the mining and chemical industries, hydrocyclones are used to prevent dust or impurities from entering the sedimentation tank when the sediment is discharged, which can affect the quality of the sediment.
A hydrocyclone separator was designed, comprising a mounting housing, a hydrocyclone unit, a cover plate, and a locking assembly. Through the sealing design at the connection between the cover plate and the mounting housing, the locking assembly is used to block and seal the bottom discharge end of the hydrocyclone unit, preventing external dust from entering.
This effectively reduces the possibility of external dust entering the hydrocyclone and improves the quality of the sediment products.
Smart Images

Figure CN224573900U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of separators, and in particular to a cyclone separator. Background Technology
[0002] A hydrocyclone separator is a device that uses the principle of centrifugal force to separate solid particles from liquids. It is widely used in mining, chemical, environmental protection and other fields. Its working principle is to separate particles of different densities and sizes by using the centrifugal force generated by the rotating fluid.
[0003] When conventional separation and grading operations cannot meet certain specific requirements, hydrocyclones can be connected in series to complete the grading operation. Hydrocyclone series connection involves connecting two or more hydrocyclones together in series, with a collection tank and pump added in between. The material is separated by the first-stage hydrocyclone and then fed into the second-stage hydrocyclone, and so on downwards, thus forming a series of hydrocyclones.
[0004] When the sediment in the hydrocyclone is discharged, it is directly discharged into the collection pool. The collection pool is usually open, so the sediment discharged from the hydrocyclone can fall directly into the collection pool. However, since hydrocyclones are usually used in mining and chemical industries, dust or impurities may also fall into the collection pool, which affects the quality of the sediment and thus has certain defects. Utility Model Content
[0005] The purpose of this invention is to provide a cyclone separator to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a cyclone separator, comprising: The mounting housing has a material collection trough on the bottom of its side; Mounting bracket, which is fixedly mounted on the top of the outer wall of the mounting housing; A hydrocyclone unit, which is fixedly mounted on a mounting frame, and the feed inlet of the hydrocyclone unit is connected to the mounting housing; A ball valve is installed between the hydrocyclone unit and the mounting housing; The cover and locking assembly are provided. The cover is installed on the top of the collection trough by the locking assembly. One side of the cover has an arc groove corresponding to the sand settling port of the hydrocyclone unit.
[0007] Preferably, the locking component includes: The fixing rod is fixedly connected to the inside of the material collection trough; A positioning block is fixedly connected to the top of a fixing rod, and a positioning groove matching the positioning block is provided on the other side of the cover plate. A fixed housing is snapped onto the outside of the positioning block, and the bottom of the fixed housing is pressed and fitted against the cover plate.
[0008] Preferably, the locking component further includes: A handle plate, wherein the handle plate is disposed on the side of the fixed housing; A locking rod, one end of which is fixedly connected to the handle plate, and the outer wall of the locking rod is slidably inserted into the fixed housing; A locking groove is provided on the side of the positioning block, and one end of the outer wall of the locking rod is slidably engaged with the inner cavity of the locking groove.
[0009] Preferably, the locking component further includes: A connecting rod, one end of which is fixedly connected to the handle plate, and the outside of which is slidably inserted into the fixed housing; A limiting block is fixedly connected to the end of the connecting rod.
[0010] Preferably, the locking component further includes: A limiting spring is slidably sleeved on the outside of the connecting rod, and one end of the limiting spring is pressed and fitted against the limiting block; A fixed sleeve is fixedly connected to the inside of a fixed housing, and a limiting block is slidably sleeved inside the fixed sleeve.
[0011] Preferably, the locking component further includes: A groove, wherein the groove is formed inside the fixed sleeve; The slider is fixedly connected to the side of the limiting block, and the outside of the slider is slidably sleeved with the inner cavity of the groove.
[0012] The technical effects and advantages of this utility model are as follows: This utility model utilizes the combined use of the mounting housing, hydrocyclone unit, plate cover, and locking assembly. The plate cover can shield and seal the connection between the bottom discharge end of the hydrocyclone unit and the mounting housing, thereby reducing the entry of external dust. Furthermore, the locking assembly facilitates the installation or removal of the plate cover. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the side of the mounting housing portion of this utility model; Figure 3 This is a top-view schematic diagram of the internal structure of the fixed shell of this utility model.
[0014] In the diagram: 1. Mounting housing; 2. Mounting bracket; 3. Cyclone unit; 4. Ball valve; 5. Cover plate; 6. Locking assembly; 61. Fixing rod; 62. Positioning block; 63. Fixing housing; 64. Handle plate; 65. Locking rod; 66. Connecting rod; 67. Limiting block; 68. Limiting spring; 69. Fixing sleeve; 610. Slide groove; 611. Slider. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] This utility model provides, for example Figure 1-3 The image shows a cyclone separator.
[0017] Example 1: Includes a mounting housing 1, a mounting bracket 2, a hydrocyclone unit 3, a ball valve 4, a cover 5, and a locking assembly 6. The bottom of the mounting housing 1 has a material collection trough. The mounting bracket 2 is fixedly mounted on the top of the outer wall of the mounting housing 1. The hydrocyclone unit 3 is fixedly mounted on the mounting bracket 2. The inlet of the hydrocyclone unit 3 is connected to the mounting housing 1, and a delivery pump is installed inside the mounting housing 1 to deliver fluid to the inside of the hydrocyclone unit 3. This is prior art and will not be described in detail here. The ball valve 4 is installed on the hydrocyclone unit 3. Between the hydrocyclone unit 3 and the mounting housing 1, the ball valve 4 is installed at the inlet of the hydrocyclone unit 3 through a flange plate, and the ball valve 4 is connected to the outlet of the mounting housing 1 through the flange plate, thereby closing the ball valve 4, allowing the hydrocyclone unit 3 to be disassembled and maintained independently. The cover 5 is installed on the top of the collection trough through the locking assembly 6. One side of the cover 5 has an arc groove corresponding to the sand settling port of the hydrocyclone unit 3, and the bottom and sides of the cover 5 have sealing strips, which can improve the sealing performance of the cover 5 to the collection trough on the mounting housing 1.
[0018] Example 2: Based on Example 1, the locking assembly 6 includes a fixing rod 61, a positioning block 62, a fixing housing 63, a handle plate 64, a locking rod 65, and a locking groove. The fixing rod 61 is fixedly connected to the inside of the material collection trough, and the positioning block 62 is fixedly connected to the top of the fixing rod 61. A positioning groove matching the positioning block 62 is provided on the other side of the cover 5. The fixing housing 63 is snapped onto the outside of the positioning block 62. The two positioning blocks 62 can improve the stability of the installation of the cover 5 and the fixing housing 63. The bottom of the fixing housing 63 is pressed and fitted against the cover 5. The handle plate 64 is located on the side of the fixed housing 63. One end of the locking rod 65 is fixedly connected to the handle plate 64. The outer wall of the locking rod 65 is slidably inserted into the fixed housing 63. That is, the fixed housing 63 has through holes corresponding to the locking rod 65 and the connecting rod 66. The locking groove is located on the side of the positioning block 62. One end of the outer wall of the locking rod 65 is slidably engaged with the inner cavity of the locking groove. The locking rod 65 is engaged with the positioning block 62, which can lock the height of the fixed housing 63, thereby ensuring the stability of the fixed housing 63 in limiting the cover 5.
[0019] Furthermore, the locking assembly 6 also includes a connecting rod 66, a limiting block 67, and a limiting spring 68. One end of the connecting rod 66 is fixedly connected to the handle plate 64, and the outside of the connecting rod 66 is slidably inserted into the fixed housing 63. The limiting block 67 is fixedly connected to the end of the connecting rod 66, and the limiting spring 68 is slidably sleeved on the outside of the connecting rod 66. One end of the limiting spring 68 is pressed against the limiting block 67. The limiting spring 68 can provide the handle plate 64 with a spring force towards the fixed housing 63 through the limiting block 67 and the connecting rod 66, thereby causing the handle plate 64 to drive the locking rod 65 to be stably engaged with the positioning block 62.
[0020] Furthermore, the locking assembly 6 also includes a slide groove 610, a slider 611, and a fixed sleeve 69. The fixed sleeve 69 is fixedly connected to the inside of the fixed housing 63. The limiting block 67 is slidably sleeved inside the fixed sleeve 69. The slide groove 610 is opened inside the fixed sleeve 69. The slider 611 is fixedly connected to the side of the limiting block 67. The outside of the slider 611 is slidably sleeved with the inner cavity of the slide groove 610. The slide groove 610 has a certain length. When the handle plate 64 is pulled, the handle plate 64 drives the limiting block 67 to slide in the fixed sleeve 69 through the connecting rod 66 until the slider 611 on the side of the limiting block 67 is in contact with one side of the inner wall of the slide groove 610. At this time, the locking rod 65 is separated from the positioning block 62, thereby avoiding irreversible pressure damage to the limiting spring 68 when the handle plate 64 is pulled.
[0021] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A cyclonic separator characterised in that, include: Mounting housing (1), the bottom of the side of the mounting housing (1) has a material collection trough; Mounting bracket (2), which is fixedly installed on the top of the outer wall of the mounting housing (1); Hydrocyclone unit (3), the hydrocyclone unit (3) is fixedly installed on the mounting frame (2), and the feed port of the hydrocyclone unit (3) is connected to the mounting housing (1); A ball valve (4) is installed between the hydrocyclone unit (3) and the mounting housing (1); The plate cover (5) and the locking assembly (6) are installed on the top of the collection trough by the locking assembly (6). The plate cover (5) has an arc groove on one side that corresponds to the sand settling port of the hydrocyclone unit (3).
2. A cyclonic separator according to claim 1, wherein The locking component (6) includes: A fixing rod (61) is fixedly connected to the inside of the material collection trough; Positioning block (62), the positioning block (62) is fixedly connected to the top of the fixing rod (61), and the other side of the plate cover (5) is provided with a positioning groove that matches the positioning block (62); The fixed housing (63) is snapped onto the outside of the positioning block (62), and the bottom of the fixed housing (63) is pressed against the cover (5).
3. A cyclonic separator according to claim 2, wherein The locking component (6) further includes: A handle plate (64) is disposed on the side of the fixed housing (63); A locking rod (65) is fixedly connected at one end to a handle plate (64), and the outer wall of the locking rod (65) is slidably inserted into the fixed housing (63). The locking groove is located on the side of the positioning block (62), and one end of the outer wall of the locking rod (65) is slidably engaged with the inner cavity of the locking groove.
4. A cyclonic separator according to claim 3, wherein The locking component (6) further includes: A connecting rod (66) is fixedly connected at one end to a handle plate (64), and the outside of the connecting rod (66) is slidably inserted into the fixed housing (63). Limiting block (67), which is fixedly connected to the end of connecting rod (66).
5. A cyclonic separator according to claim 4, wherein The locking component (6) further includes: A limiting spring (68) is slidably sleeved on the outside of the connecting rod (66), and one end of the limiting spring (68) is pressed and fitted against the limiting block (67); A fixed sleeve (69) is fixedly connected to the inside of a fixed housing (63), and a limiting block (67) is slidably sleeved inside the fixed sleeve (69).
6. A cyclonic separator according to claim 5, wherein The locking component (6) further includes: A groove (610) is formed inside the fixed sleeve (69); The slider (611) is fixedly connected to the side of the limiting block (67), and the outside of the slider (611) is slidably sleeved with the inner cavity of the groove (610).