A centrifugal screening device for dye particles
By designing a centrifugal screening device for dye particles, and utilizing a torque motor and a vibrating ring assembly, the problem of small particle clogging in the screening machine was solved, achieving a high-precision screening effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU SHENGJI CHEM
- Filing Date
- 2025-08-21
- Publication Date
- 2026-07-31
AI Technical Summary
When screening dye particles, small dye particles are prone to overlapping or sticking together and cannot pass through the screening aperture accurately, resulting in inaccurate screening.
A centrifugal screening device for dye particles is adopted. The screening cylinder is driven to rotate by a torque motor. Combined with the rubber strips dividing the screening holes and the vibration of the vibrating ring, the screening hole diameter can be adjusted and clogging can be prevented, thus avoiding dye particles from getting stuck in the holes.
It improves screening accuracy, prevents clogging, and ensures that small dye particles can accurately pass through the screening aperture, thus enhancing screening accuracy.
Smart Images
Figure CN224574087U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of screening device technology, specifically a centrifugal screening device for dye particles. Background Technology
[0002] Dye particles are used in the dyeing process. During dyeing, dye molecules of varying sizes often aggregate, leading to staining. Therefore, it is necessary to screen the dye particles before starting the process.
[0003] Screening requires a screening machine, and most existing screening machines use cylindrical primary cleaning screens or vibrating cleaning screens. Small dyes may not be able to pass through the corresponding screening aperture due to overlapping or sticking together, resulting in inaccurate screening. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this invention provides a centrifugal screening device for dye particles, which solves the problems mentioned in the background section.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model is implemented through the following technical solution: a centrifugal screening device for dye particles, comprising a box body, a torque motor at the bottom of the box body, multiple screening cylinders arranged concentrically inside the box body, a drive shaft of the torque motor connected to the screening cylinders, multiple insertion tubes distributed annularly on the surface of the screening cylinders, the insertion tubes being longitudinally distributed along the surface of the screening cylinders, and multiple sets of through screening holes opened on the surface of the screening cylinders, each set of screening holes being longitudinally equidistant, with each set of screening holes corresponding one-to-one with the multiple insertion tubes.
[0008] It also includes rubber strips, which correspond one-to-one with the insertion tubes. When the rubber strips are inserted into the insertion tubes, they can divide the sieve holes in two.
[0009] The top of the box is equipped with a box cover, and the top of the inner wall of the box cover is connected with multiple extension plates, which correspond one-to-one with the screening cylinder.
[0010] Preferably, it also includes a hollow vibrating ring distributed on the surface of the screening cylinder. The inner hole of the vibrating ring is a screening hole. A striking component is provided inside the vibrating ring, which causes the vibrating ring to vibrate repeatedly at a certain frequency.
[0011] Preferably, the striking assembly includes a slide rod, a striking rod, a spring, a small magnet, and a small magnetic block. The slide rod is arranged symmetrically up and down, and the striking rod is arranged symmetrically left and right. The end of the slide rod passes through the end of the striking rod and is connected to the inner wall of the vibration ring. The spring is sleeved on the outside of the slide rod and abuts against the end of the striking rod. The small magnetic block is installed at the end of the striking rod, and the small magnet is located between two adjacent striking rods.
[0012] Preferably, the torque motor drive shaft vertically penetrates the housing and the screening cylinder, and the torque motor drive shaft is symmetrically connected to limit blocks. The bottom of the screening cylinder has a groove that matches the limit blocks. The limit blocks have a clamping strip on the outside, with the end of the clamping strip bent downwards and in contact with the bottom layer of the innermost screening cylinder wall. The torque motor has a bolt on the outside, and the bolt is threadedly connected to the bolt. One end of the bolt passes through the clamping strip and is threadedly connected to the limit block.
[0013] (III) Beneficial Effects
[0014] This invention provides a centrifugal screening device for dye particles. It has the following beneficial effects:
[0015] 1. This centrifugal screening device for dye particles consists of a housing, a torque motor, a screening cylinder, a housing cover, and a vibrating ring. Through the cooperation of an insert tube and a rubber strip, the rubber strip divides the screening holes in two, thus adjusting the screening aperture size and improving screening accuracy. Furthermore, the screening cylinder is equipped with a vibrating ring, which repeatedly vibrates to prevent dye particles from getting stuck in the screening aperture, thus preventing clogging. It also prevents small dye particles from overlapping and sticking together, thus avoiding them being unable to pass through the corresponding screening aperture. Attached Figure Description
[0016] Figure 1 This is a cross-sectional view of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the screening cylinder structure of this utility model;
[0018] Figure 3 This utility model Figure 1 Enlarged view of the structure at point A in the middle;
[0019] Figure 4 This is a diagram showing the internal structure of the vibration ring of this utility model.
[0020] In the diagram: 1. Box body, 2. Torque motor, 21. Limiting block, 22. Clamping bar, 23. Bolt, 3. Screening cylinder, 31. Insertion tube, 32. Screening hole, 33. Rubber strip, 4. Box cover, 41. Extension plate, 5. Vibrating ring, 51. Slide rod, 52. Striking rod, 53. Spring, 54. Small magnet, 55. Small magnetic block. Detailed Implementation
[0021] This utility model embodiment provides a centrifugal screening device for dye particles, such as Figure 1-4 As shown, the device includes a housing 1, with a torque motor 2 fixedly installed at the bottom of the housing 1. The housing 1 contains multiple screening cylinders 3 arranged in a concentric circle. The drive shaft of the torque motor 2 is fixedly connected to the screening cylinders 3. The torque motor 2 drives the screening cylinders 3 to rotate, achieving the purpose of centrifugal screening.
[0022] Multiple insertion tubes 31 are welded in a ring on the surface of the screening cylinder 3. The insertion tubes 31 are distributed longitudinally along the surface of the screening cylinder 3. Multiple sets of through screening holes 32 are opened on the surface of the screening cylinder 3. Each set of screening holes 32 is arranged longitudinally at equal intervals, and the multiple sets of screening holes 32 correspond one-to-one with the multiple insertion tubes 31. The diameter of the screening holes 32 in the screening cylinder 3 gradually decreases from the inside to the outside.
[0023] It also includes a rubber strip 33, which corresponds one-to-one with the insertion tube 31. The rubber strip 33 is inserted into the insertion tube 31 and can divide the screening hole 32 into two.
[0024] A cover 4 is fixedly installed on the top of the box body 1. Multiple extension plates 41 are connected to the top of the inner wall of the cover 4, and each extension plate 41 corresponds to a screening cylinder 3. When the cover 4 is fixed to the box body 1, the extension plates 41 contact the upper edge of the inner wall of the screening cylinder 3, thus sealing the box and preventing dye particles from leaking out.
[0025] It also includes a hollow vibrating ring 5, which is distributed on the surface of the screening cylinder 3. The inner hole of the vibrating ring 5 is a screening hole 32. The vibrating ring 5 is equipped with a striking component, which causes the vibrating ring 5 to vibrate repeatedly at a certain frequency.
[0026] The striking assembly includes a slide bar 51, a striking rod 52, a spring 53, a small magnet 54, and a small magnetic block 55. The slide bar 51 is arranged symmetrically up and down, and the striking rod 52 is arranged symmetrically left and right. The end of the slide bar 51 passes through the end of the striking rod 52 and is welded to the inner wall of the vibration ring 5. The end of the slide bar 51 and the end of the striking rod 52 slide in a sliding fit.
[0027] Spring 53 is sleeved on the outside of slide bar 51 and abuts against the end of striking bar 52. Small magnet 55 is fixedly installed at the end of striking bar 52, and small magnet 54 is located between two adjacent striking bars 52.
[0028] A battery, a microcontroller, and a small motor are fixedly installed inside the vibration ring 5. The battery, microcontroller, and small motor are electrical components. A small magnet 54 is fixedly installed to the drive shaft of the small motor.
[0029] As shown in the attached diagram, the N pole of the small magnetic block 55 faces to the left. During the rotation of the small magnet 54, when the N pole of the small magnet 54 faces to the left, the striking rods 52 are drawn closer together due to the magnetic force; when the N pole of the small magnet 54 faces to the right, the striking rods 52 are moved away from each other due to the magnetic force. During their movement, the striking rods 52 collide with the inner wall of the vibrating ring 5, causing the vibrating ring 5 to vibrate.
[0030] The drive shaft of the torque motor 2 runs vertically through the housing 1 and the screening cylinder 3. The shaft of the torque motor 2 is symmetrically welded with limit blocks 21. The bottom of the screening cylinder 3 is provided with a groove that matches the limit block 21. The limit block 21 is provided with a clamping strip 22 on the outside. The end of the clamping strip 22 is bent downward and contacts the bottom layer of the innermost screening cylinder 3.
[0031] The torque motor 2 is provided with a bolt 23 on the outside. The bolt 23 is threadedly connected to the bolt 23. One end of the bolt 23 passes through the clamping strip 22 and is threadedly connected to the limit block 21.
[0032] The limiting block 21 is located above the housing 1. It is fixed in place by snap-fit, allowing the torque motor 2 to drive the screening cylinder 3 to rotate when it is working. The limiting block 21 and bolts 23 are used to fix the screening cylinder 3 in place.
[0033] In summary, this centrifugal dye particle screening device consists of a housing 1, a torque motor 2, a screening cylinder 3, a housing cover 4, and a vibrating ring 5. Through the cooperation of the insertion tube 31 and the rubber strip 33, the rubber strip 33 divides the screening hole 32 in two, thereby adjusting the screening hole diameter and improving screening accuracy. Furthermore, the screening cylinder 3 is equipped with a vibrating ring 5, which repeatedly vibrates to prevent dye particles from getting stuck in the screening holes, thus preventing clogging. It also prevents small dye particles from overlapping and sticking together, thus avoiding them being unable to pass through the corresponding screening holes.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A centrifugal dye particle screening apparatus, characterized by: Includes a box body (1), a torque motor (2) is provided at the bottom of the box body (1), and multiple screening cylinders (3) are provided inside the box body (1). The multiple screening cylinders (3) are arranged in concentric circles. The drive shaft of the torque motor (2) is connected to the screening cylinders (3). Multiple insertion tubes (31) are distributed in a ring on the surface of the screening cylinders (3). The insertion tubes (31) are distributed longitudinally along the surface of the screening cylinders (3). Multiple sets of through screening holes (32) are opened on the surface of the screening cylinders (3). Each set of screening holes (32) is arranged longitudinally at equal intervals. The multiple sets of screening holes (32) correspond one-to-one with the multiple insertion tubes (31). It also includes a rubber strip (33), which corresponds one-to-one with the insertion tube (31). The rubber strip (33) is inserted into the insertion tube (31) and can divide the sieve hole (32) into two. The box body (1) is provided with a box cover (4) on the top. Multiple extension plates (41) are connected to the top of the inner wall of the box cover (4). The extension plates (41) correspond one-to-one with the screening cylinder (3).
2. A dye particle centrifugal sifting device according to claim 1, characterized in that: It also includes a hollow vibrating ring (5) distributed on the surface of the screening cylinder (3). The inner hole of the vibrating ring (5) is a screening hole (32). The vibrating ring (5) is equipped with a striking component, which causes the vibrating ring (5) to vibrate repeatedly at a certain frequency.
3. A dye particle centrifugal sifting device according to claim 2, wherein: The striking assembly includes a slide rod (51), a striking rod (52), a spring (53), a small magnet (54), and a small magnetic block (55). The slide rod (51) is arranged symmetrically up and down, and the striking rod (52) is arranged symmetrically left and right. The end of the slide rod (51) passes through the end of the striking rod (52) and is connected to the inner wall of the vibration ring (5). The spring (53) is sleeved on the outside of the slide rod (51) and abuts against the end of the striking rod (52). The small magnetic block (55) is installed at the end of the striking rod (52), and the small magnet (54) is located between two adjacent striking rods (52).
4. A dye particle centrifugal sifting device according to claim 3, wherein: The torque motor (2) has a vertical drive shaft that passes through the housing (1) and the screening cylinder (3). The drive shaft of the torque motor (2) is symmetrically connected to a limiting block (21). The bottom of the screening cylinder (3) has a groove that matches the limiting block (21). The limiting block (21) has a clamping strip (22) on its outer side. The end of the clamping strip (22) is bent downward and contacts the bottom of the innermost screening cylinder (3). The torque motor (2) has a bolt (23) on its outer side. The bolt (23) is threadedly connected to the bolt (23). One end of the bolt (23) passes through the clamping strip (22) and is threadedly connected to the limiting block (21).