A multi-axis PVC particle sorting device
The multi-axis PVC particle sorting device solves the problems of large footprint and clogging of existing vibrating screens by using the intermittent movement of the pusher plate and lifting plate, combined with the motor-driven bevel gear and cam mechanism, thus achieving efficient screening and sorting.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KUNSHAN SHENSHIDA ELECTRONICS CO LTD
- Filing Date
- 2025-07-14
- Publication Date
- 2026-07-31
AI Technical Summary
Existing vibrating screens occupy a large area and are prone to clogging during the screening and sorting of PVC particles, which affects sorting efficiency.
The multi-axis PVC particle sorting device uses the intermittent movement of the pusher plate and the lifting plate, combined with the motor-driven bevel gear and cam mechanism, to achieve multiple pushes of PVC particles and cleaning of the screen holes, thereby improving the screening and sorting effect.
It improves the screening and sorting efficiency of PVC particles, reduces the floor space occupied by the vibrating screen frame, and achieves efficient screening and sorting by saving electricity.
Smart Images

Figure CN224574095U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of PVC particle processing technology, specifically a multi-axis PVC particle sorting device. Background Technology
[0002] In the injection molding process, PVC particles are used as raw materials for subsequent injection molding. In order to meet the usage conditions, the PVC particles are screened and sorted to use PVC particles of specific sizes in the injection molding process. Therefore, sorting devices are used to screen and sort the PVC particles.
[0003] In existing technologies, PVC particles are conveyed to a vibrating screen for sorting. The particles are then moved and sieved within the screen to achieve sorting. However, to improve the sorting efficiency, existing vibrating screens and their screens are often quite long, significantly increasing the floor space required. Furthermore, particles of a certain size can sometimes clog the screen, affecting sorting efficiency. Utility Model Content
[0004] The purpose of this invention is to provide a multi-axis PVC particle sorting device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-axis PVC particle sorting device, comprising a vibrating screen frame, wherein a base for supporting the vibrating screen frame is elastically installed at the bottom of the vibrating screen frame, the vibrating screen frame includes an upper vibrating screen and a lower vibrating screen, the upper vibrating screen is fixedly installed on top of the lower vibrating screen, a screen mesh is provided in the middle of the upper vibrating screen, and a discharge port is provided at the ends of both the upper and lower vibrating screens, a pusher plate is slidably installed inside the upper vibrating screen, the pusher plate can be raised and lowered as the pusher plate moves, a lifting plate is slidably installed up and down inside the lower vibrating screen, and top columns are uniformly fixed on the upper surface of the lifting plate, the top columns can pass through the screen holes in the screen mesh, and several top columns are arranged corresponding to several screen holes in the screen mesh.
[0006] As a further preferred embodiment of this technical solution, side frames are welded to both sides of the upper vibrating screen, and a movable seat is slidably installed between the two side frames. First limiting rods are symmetrically slidably installed inside the movable seat. The bottom ends of the two first limiting rods are welded and fixed to the pusher plate, and a guide rod is welded and fixed between the top ends of the two first limiting rods. A first return spring is sleeved on the outer side of the bottom end of the first limiting rod. One end of the first return spring is fixedly connected to the pusher plate, and the other end of the first return spring is fixedly connected to the lower surface of the movable seat. Parallelogram guide grooves are opened on the inner sides of the two side frames. The parallelogram guide grooves are oblique parallelogram mechanisms, and the ends of the guide rods are slidably installed inside the parallelogram guide grooves.
[0007] As a further preferred embodiment of this technical solution, positioning rods are fixedly installed on the two side frames and screws are rotatably installed on them via bearings. One end of the movable seat is slidably connected to the positioning rods, and the other end of the movable seat is threadedly connected to the screws.
[0008] As a further preferred embodiment of this technical solution, a driven bevel gear is fixedly installed at one end of the screw, and a motor is fixedly installed on one side of the upper vibrating screen corresponding to the position of the driven bevel gear. A driving bevel gear is fixedly installed on the output shaft of the motor, and the driving bevel gear is meshed with the driven bevel gear.
[0009] As a further preferred embodiment of this technical solution, a rotating shaft is rotatably mounted in the middle of the lower vibrating screen via a bearing, a cam is fixedly mounted in the middle of the rotating shaft, second limiting rods are symmetrically fixedly mounted inside the lower vibrating screen, the lifting plate is slidably mounted on the outside of the four second limiting rods, the cam is positioned below the lifting plate and is in contact with the lower surface of the lifting plate, and a second return spring is sleeved on the outside of the second limiting rod, one end of the second return spring is fixedly connected to the outer wall of the middle end of the second limiting rod, and the other end of the second return spring is fixedly connected to the lower surface of the lifting plate.
[0010] As a further preferred embodiment of this technical solution, the output shaft of the motor is fixedly mounted with a first pulley, one end of the rotating shaft is fixedly mounted with a second pulley, and a transmission belt is installed between the second pulley and the first pulley.
[0011] As a further preferred embodiment of this technical solution, the lifting plate is provided with perforations at equal intervals in the middle, and the perforations are through holes.
[0012] This utility model provides a multi-axis PVC particle sorting device, which has the following advantages:
[0013] (1) This utility model screens and sorts PVC particles by pouring them into the inside of one end of the upper vibrating screen. During the screening and sorting process, the pusher plate can be intermittently controlled to push the PVC particles above the screen to the feeding end of the upper vibrating screen. The pusher plate can be intermittently raised and lowered to achieve multiple pushes of the PVC particles, which can improve the screening and sorting effect of PVC particles. It can also achieve efficient screening and sorting without the need for an excessively long vibrating screen frame.
[0014] (2) This utility model controls the rotation of the rotating shaft. The protruding position of the cam on the rotating shaft will intermittently squeeze the lower surface of the lifting plate, which will drive the lifting plate to slide up along the four second limit rods. At this time, the second return spring is in the stretched state, and the top column on the lifting plate will pass through the screen hole in the screen, which can push the PVC particles stuck in the screen hole to clean the screen hole and improve the screening and sorting effect of the screen on PVC particles.
[0015] (3) During operation, the present invention can simultaneously control the movement of the pusher plate and the lifting plate by one power source of the motor, thus saving electricity. Attached Figure Description
[0016] Figure 1 This is one of the overall structural schematic diagrams of this utility model;
[0017] Figure 2 for Figure 1 Enlarged view of point A in the middle;
[0018] Figure 3 This is the second schematic diagram of the overall structure of this utility model;
[0019] Figure 4 This is a partial cross-sectional view of the present invention.
[0020] Figure 5 This is a schematic diagram of the partial explosion structure of this utility model.
[0021] In the diagram: 1. Vibrating screen frame; 2. Screen mesh; 3. Pusher plate; 4. Lifting plate; 5. Top column; 6. Side frame; 7. Moving seat; 8. First limiting rod; 9. Guide rod; 10. First return spring; 11. Parallelogram guide groove; 12. Positioning rod; 13. Screw; 14. Driven bevel gear; 15. Motor; 16. Driven bevel gear; 17. Rotating shaft; 18. Cam; 19. Second limiting rod; 20. Second return spring; 21. First pulley; 22. Second pulley; 23. Transmission belt; 24. Perforation; 111. Upper vibrating screen; 222. Lower vibrating screen. Detailed Implementation
[0022] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0023] This utility model provides a technical solution: such as Figures 1 to 5 As shown in this embodiment, a multi-axis PVC particle sorting device includes a vibrating screen frame 1. A base for supporting the vibrating screen frame 1 is elastically installed at the bottom of the vibrating screen frame 1. Vibrating motors and other components for sorting are fixed on the vibrating screen frame 1. The vibrating screen frame 1 includes an upper vibrating screen 111 and a lower vibrating screen 222. The upper vibrating screen 111 is fixedly installed on top of the lower vibrating screen 222. A screen mesh 2 is provided in the middle of the upper vibrating screen 111. Discharge ports are provided at the ends of both the upper vibrating screen 111 and the lower vibrating screen 222. A pusher plate 3 is slidably installed inside the upper vibrating screen 111, and the pusher plate 3 can rise and fall with the movement of the pusher plate 3. A lifting plate 4 is slidably installed inside the lower vibrating screen 222. The upper surface of the screen 4 is uniformly fixed with top posts 5. The top posts 5 can pass through the screen holes in the screen 2, and several top posts 5 are set with several screen holes in the screen 2. During the screening and sorting process, the pusher plate 3 can be intermittently controlled to push the PVC particles above the screen 2 to the feeding end of the upper vibrating screen 111. The pusher plate 3 can be intermittently raised and lowered to push the PVC particles multiple times, which can improve the screening and sorting effect of PVC particles. Efficient screening and sorting can be achieved without an excessively long vibrating screen frame 1. By controlling the lifting plate 4 to rise, the top posts 5 on the lifting plate 4 will pass through the screen holes in the screen 2, which can push the PVC particles stuck in the screen holes of the screen 2 to clean the screen holes and improve the screening and sorting effect of the screen 2 on PVC particles.
[0024] like Figures 1 to 5 As shown, side frames 6 are welded to both sides of the upper vibrating screen 111. A movable seat 7 is slidably installed between the two side frames 6. A first limiting rod 8 is symmetrically slidably installed inside the movable seat 7. The bottom ends of the two first limiting rods 8 are welded and fixed to the push plate 3. A guide rod 9 is welded and fixed between the top ends of the two first limiting rods 8. A first return spring 10 is sleeved on the outer side of the bottom end of the first limiting rod 8. When the first return spring 10 is in its normal state, the first return spring 10 pushes the first limiting rod 8 and controls the guide rod 9 to be in the middle position of the two inclined sides of the parallelogram guide groove 11. One end of the first return spring 10 is fixedly connected to the push plate 3, and the other end of the first return spring 10 is fixedly connected to the lower surface of the movable seat 7. A parallelogram guide groove 11 is opened on the inner side of the two side frames 6. The parallelogram guide groove 11 is an oblique parallelogram mechanism. The end of the guide rod 9 is slidably installed inside the parallelogram guide groove 11.
[0025] By intermittently moving the movable seat 7 left and right, the guide rod 9 is positioned inside the lower edge of the parallelogram guide groove 11. At this time, the first return spring 10 is in a stretched state, and the bottom of the pusher plate 3 is close to but not in contact with the upper surface of the screen 2. This allows the PVC particles above the screen 2 to be pushed to the feeding end of the upper vibrating screen 111. When the guide rod 9 moves to the lower corner of the parallelogram guide groove 11 near the feeding end of the PVC particles, the movement of the pusher plate 3 stops, and then the pusher plate 3 moves in the opposite direction. Simultaneously, the upward pull of the first limit rod 8 by the first return spring 10 causes the guide rod 9 to move vertically upward, moving it along the inclined side of the parallelogram guide groove 11. The guide rod 9 is then controlled to move upward along the parallelogram guide groove 11. The upper straight edge of the parallelogram guide groove 11 moves, at which time the first return spring 10 is in a compressed state. When the guide rod 9 moves to the upper corner of the parallelogram guide groove 11 near the end where the PVC particles are fed, it stops moving the pusher plate 3. Then, it drives the pusher plate 3 to move forward again. At the same time, the push of the first limit rod 8 by the first return spring 10 will drive the guide rod 9 to move downward in the vertical direction. It will drive the guide rod 9 to move downward and upward along the inclined side of the parallelogram guide groove 11. Then, it will control the guide rod 9 to move along the upper straight edge of the parallelogram guide groove 11, so as to push the PVC particles above the screen 2 to the feeding end of the upper vibrating screen 111 again. The multiple pushes of the PVC particles can improve the screening and sorting effect of the PVC particles.
[0026] like Figures 1 to 5 As shown, positioning rods 12 and screws 13 are fixedly installed on the two side frames 6 respectively and rotated through bearings. One end of the movable seat 7 is slidably connected to the positioning rods 12, and the other end of the movable seat 7 is threadedly connected to the screws 13.
[0027] By controlling the rotation of the screw 13, the moving seat 7 is driven to move horizontally along the trajectory of the positioning rod 12 through the threaded connection between the moving seat 7 and the screw 13.
[0028] like Figures 1 to 5 As shown, a driven bevel gear 14 is fixedly installed at one end of the screw 13, and a motor 15 is fixedly installed on one side of the upper vibrating screen 111 at the position corresponding to the driven bevel gear 14. A driving bevel gear 16 is fixedly installed on the output shaft of the motor 15, and the driving bevel gear 16 is meshed with the driven bevel gear 14.
[0029] By controlling the operation of the motor 15, the output shaft of the motor 15 will drive the drive bevel gear 16 to rotate, and the meshing of the drive bevel gear 16 and the driven bevel gear 14 will drive the screw 13 to rotate.
[0030] like Figures 1 to 5As shown, a rotating shaft 17 is rotatably mounted in the middle of the lower vibrating screen 222 via a bearing. A cam 18 is fixedly mounted in the middle of the rotating shaft 17. Second limiting rods 19 are symmetrically fixedly mounted inside the lower vibrating screen 222. The lifting plate 4 is slidably mounted on the outside of the four second limiting rods 19. The cam 18 is located below the lifting plate 4 and is in contact with the lower surface of the lifting plate 4. A second return spring 20 is sleeved on the outside of the second limiting rod 19. One end of the second return spring 20 is fixedly connected to the outer wall of the middle end of the second limiting rod 19, and the other end of the second return spring 20 is fixedly connected to the lower surface of the lifting plate 4.
[0031] The control drives the rotating shaft 17 to rotate. The protruding position of the cam 18 on the rotating shaft 17 will intermittently press the lower surface of the lifting plate 4, which will drive the lifting plate 4 to slide upward along the four second limit rods 19. At this time, the second return spring 20 is in the stretched state, and the top column 5 on the lifting plate 4 will pass through the screen hole in the screen 2. When the rotating shaft 17 continues to rotate, the lifting plate 4 can be driven to descend and reset by the pull of the second return spring 20.
[0032] like Figures 1 to 5 As shown, the output shaft of the motor 15 is fixedly mounted with a first pulley 21, and one end of the rotating shaft 17 is fixedly mounted with a second pulley 22. A transmission belt 23 is installed between the second pulley 22 and the first pulley 21.
[0033] When the motor 15 is running, the transmission belt 23 will synchronously drive the rotating shaft 17 to rotate through the transmission belt 23 to the second pulley 22 and the first pulley 21.
[0034] like Figures 1 to 5 As shown, the lifting plate 4 has through holes 24 equidistantly arranged in the middle. The through holes 24 are through holes.
[0035] The perforation 24 can be used to continuously drop PVC particles falling from the sieve holes of the screen 2.
[0036] This utility model provides a multi-axis PVC particle sorting device, the specific working principle of which is as follows:
[0037] In use, PVC particles are poured into one end of the upper vibrating screen 111. The vibration of the device is controlled by the operation of a vibrating motor, enabling the PVC particles to vibrate and move within the upper vibrating screen 111. The PVC particles are screened and sorted through the screen 2 on the upper vibrating screen 111. Small particles fall through the screen holes of the screen 2 into the lower vibrating screen 222. The PVC particles inside the upper vibrating screen 111 and the lower vibrating screen 222 are discharged through the discharge port at the end. The screening and sorting principle described above is the same as that of the vibrating screen frame 1 in the prior art. During the above screening and sorting process of PVC particles... The motor 15 can be intermittently controlled to operate. The output shaft of the motor 15 will drive the active bevel gear 16 to rotate. Through the meshing of the active bevel gear 16 and the driven bevel gear 14, the screw 13 will rotate. Through the threaded connection between the movable seat 7 and the screw 13, the movable seat 7 will move along the trajectory of the positioning rod 12. At this time, the guide rod 9 is inside the lower side of the parallelogram guide groove 11, and the first return spring 10 is in the stretched state. The bottom of the push plate 3 is close to but not in contact with the upper surface of the screen 2, which can push the PVC particles above the screen 2 to the feeding end of the upper vibrating screen 111. When the guide rod 9 moves close to the feeding end of the PVC particles... When the guide rod reaches the lower corner of the parallelogram guide groove 11 at one end, it stops moving the pusher plate 3. Then, by controlling the output shaft of the motor 15 to rotate in the reverse direction, the pusher plate 3 moves in the reverse direction. At the same time, the first return spring 10 pulls the first limit rod 8 upward, which drives the guide rod 9 to move upward in the vertical direction. This drives the guide rod 9 to move upward along the inclined side of the parallelogram guide groove 11. Then, the guide rod 9 moves along the upper straight side of the parallelogram guide groove 11. At this time, the first return spring 10 is in a compressed state. When the guide rod 9 moves to the upper corner of the parallelogram guide groove 11 near the PVC particle feeding end, it stops moving the pusher plate 3. The material is moved, and then the output shaft of the motor 15 is rotated forward again to drive the pusher plate 3 to move forward. At the same time, the first limit rod 8 is pushed by the first reset spring 10 to drive the guide rod 9 to move downward in the vertical direction. The guide rod 9 will move downward and upward along the inclined side of the parallelogram guide groove 11. Then, the guide rod 9 will be controlled to move along the upper straight side of the parallelogram guide groove 11, so as to push the PVC particles above the screen 2 to the feeding end of the upper vibrating screen 111 again. The multiple pushes of the PVC particles can improve the screening and sorting effect of PVC particles, and efficient screening and sorting can be achieved without the need for an excessively long vibrating screen frame 1.
[0038] When the motor 15 is running, the transmission belt 23 drives the second pulley 22 and the first pulley 21 to rotate the shaft 17. The protruding position of the cam 18 on the shaft 17 will intermittently press the lower surface of the lifting plate 4, which will drive the lifting plate 4 to slide upward along the four second limit rods 19. At this time, the second return spring 20 is in the stretched state, and the top column 5 on the lifting plate 4 will pass through the screen hole in the screen 2, which can push the PVC particles stuck in the screen hole of the screen 2 to clean the screen hole and improve the screening and sorting effect of the screen 2 on PVC particles. When the shaft 17 continues to rotate, the second return spring 20 pulls the lifting plate 4 to drive the lifting plate 4 to descend and reset.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A multi-axis PVC particle sorting device, comprising a vibrating screen frame (1), wherein a base for supporting the vibrating screen frame (1) is elastically installed at the bottom of the vibrating screen frame (1), the vibrating screen frame (1) comprises an upper vibrating screen (111) and a lower vibrating screen (222), the upper vibrating screen (111) is fixedly installed on the top of the lower vibrating screen (222), a screen mesh (2) is provided in the middle of the upper vibrating screen (111), and discharge ports are provided at the ends of both the upper vibrating screen (111) and the lower vibrating screen (222), characterized in that: The upper vibrating screen (111) has a pusher plate (3) slidably installed inside. The pusher plate (3) can be raised and lowered as the pusher plate (3) moves. The lower vibrating screen (222) has a lifting plate (4) slidably installed inside. The upper surface of the lifting plate (4) is uniformly fixed with top columns (5). The top columns (5) can pass through the screen holes in the screen (2), and several top columns (5) are set corresponding to several screen holes in the screen (2).
2. A multi-axis PVC pellet sorting device according to claim 1, characterized in that: Both sides of the upper vibrating screen (111) are welded with side frames (6), and a movable seat (7) is slidably installed between the two side frames (6). The movable seat (7) is symmetrically slidably installed with first limiting rods (8). The bottom ends of the two first limiting rods (8) are welded and fixed to the push plate (3). The top ends of the two first limiting rods (8) are welded and fixed with guide rods (9). The bottom end of the first limiting rod (8) is sleeved with a first return spring (10). One end of the first return spring (10) is fixedly connected to the push plate (3), and the other end of the first return spring (10) is fixedly connected to the lower surface of the movable seat (7). The inner sides of the two side frames (6) are provided with parallelogram guide grooves (11). The parallelogram guide grooves (11) are oblique parallelogram mechanisms. The end of the guide rod (9) is slidably installed inside the parallelogram guide grooves (11).
3. A multi-axis PVC pellet sorting device according to claim 2, wherein: Positioning rods (12) are fixedly installed on the two side frames (6) respectively, and screws (13) are rotatably installed through bearings. One end of the movable seat (7) is slidably connected to the positioning rods (12), and the other end of the movable seat (7) is threadedly connected to the screws (13).
4. The multi-axis PVC particle sorting device according to claim 3, characterized in that: One end of the screw (13) is fixedly installed with a driven bevel gear (14), and a motor (15) is fixedly installed on one side of the upper vibrating screen (111) at the position corresponding to the driven bevel gear (14). The output shaft of the motor (15) is fixedly installed with a driving bevel gear (16), and the driving bevel gear (16) meshes with the driven bevel gear (14).
5. A multi-axis PVC pellet sorting device according to claim 4, wherein: A rotating shaft (17) is rotatably mounted in the middle of the lower vibrating screen (222) via a bearing. A cam (18) is fixedly mounted in the middle of the rotating shaft (17). A second limiting rod (19) is symmetrically fixedly mounted inside the lower vibrating screen (222). The lifting plate (4) is slidably mounted on the outside of the four second limiting rods (19). The cam (18) is located below the lifting plate (4), and the cam (18) is pressed against the lower surface of the lifting plate (4). A second return spring (20) is sleeved on the outside of the second limiting rod (19). One end of the second return spring (20) is fixedly connected to the outer wall of the middle end of the second limiting rod (19), and the other end of the second return spring (20) is fixedly connected to the lower surface of the lifting plate (4).
6. A multi-axis PVC pellet sorting device according to claim 5, wherein: The output shaft of the motor (15) is fixedly mounted with a first pulley (21), and one end of the rotating shaft (17) is fixedly mounted with a second pulley (22). A transmission belt (23) is installed between the second pulley (22) and the first pulley (21).
7. A multi-axis PVC pellet sorting device according to claim 5, wherein: The lifting plate (4) is provided with perforations (24) at equal intervals in the middle, and the perforations (24) are through holes.