A separator cleaning device

By designing a high-pressure nozzle cleaning pipe and an inclined discharge pipe structure, the problem of low cleaning efficiency in existing lead-acid battery separator cleaning devices has been solved, achieving rapid double-sided cleaning of the separator and efficient collection of waste.

CN224574230UActive Publication Date: 2026-07-31JIYUAN HONGDA RESOURCE COMPREHENSIVE UTILIZATION CO LTD
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Patent Information

Authority / Receiving Office
CN Β· China
Patent Type
Utility models(China)
Current Assignee / Owner
JIYUAN HONGDA RESOURCE COMPREHENSIVE UTILIZATION CO LTD
Filing Date
2025-07-25
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

Existing lead-acid battery separator cleaning devices have low cleaning efficiency and cannot effectively collect cleaning waste.

Method used

A partition cleaning device was designed, which adopts a high-pressure nozzle cleaning pipe and an inclined discharge pipe structure, combined with a push cylinder and a receiving cylinder, to achieve efficient cleaning of both sides of the partition and rapid collection of waste.

Benefits of technology

It enables rapid double-sided cleaning of the partitions and efficient collection of waste, thus improving cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of lead-acid battery recycling technology, and particularly to a separator cleaning device, comprising a cleaning support, a cleaning tank on the cleaning support, and a plurality of conveyor rollers rotatably arranged within the cleaning tank; a plurality of first cleaning pipes are arranged within the cleaning tank, located below the conveyor rollers, and a plurality of first high-pressure nozzles are arranged on the first cleaning pipes; a cover is arranged above the cleaning tank, located above the first cleaning pipes, and a plurality of second cleaning pipes are arranged inside the cover, located above the conveyor rollers, and a plurality of second high-pressure nozzles are arranged on the second cleaning pipes. This separator cleaning device of the present utility model has high cleaning efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of lead-acid battery recycling technology, and in particular to a separator cleaning device. Background Technology

[0002] Lead-acid battery separators are a key component of lead-acid batteries, primarily used to isolate the positive and negative plates to prevent short circuits while allowing electrolyte ions to pass through, ensuring normal charging and discharging. Common materials for lead-acid battery separators include fiberglass, polyethylene, and rubber. Different types of separators have different properties and are suitable for different battery applications. Since separators are reusable components, lead-acid batteries require disassembly and subsequent cleaning and drying during recycling. Existing lead-acid battery separator tilting devices suffer from low cleaning efficiency and cannot quickly collect cleaning waste during the cleaning process. Utility Model Content

[0003] The purpose of this utility model is to provide a partition cleaning device with high cleaning efficiency.

[0004] To achieve the above objectives, the technical solution of this utility model is as follows:

[0005] A partition cleaning device includes a cleaning support, a cleaning tank on the cleaning support, and a plurality of conveying rollers rotatably disposed in the cleaning tank.

[0006] The cleaning tank is provided with a plurality of first cleaning pipes, which are located below the conveyor rollers, and a plurality of first high-pressure nozzles are provided on the first cleaning pipes;

[0007] A cover is provided above the cleaning tank, the cover is located above the first cleaning pipe, and a plurality of second cleaning pipes are provided inside the cover. The second cleaning pipes are located above the conveyor rollers, and a plurality of second high-pressure nozzles are provided on the second cleaning pipes.

[0008] As an improvement, a first discharge pipe, a second discharge pipe, and a third discharge pipe are arranged sequentially from left to right below the cleaning tank.

[0009] As an improvement, a guide trough is provided below the first discharge pipe, the second discharge pipe and the third discharge pipe, and the guide trough is set at an inclination.

[0010] As an improvement: a push cylinder is provided on the left side of the cleaning tank, and a push plate is fixed on the piston rod of the push cylinder. The push plate is slidably engaged on the sliding limit rod assembly, and the sliding limit rod assembly is horizontally fixed inside the cleaning tank.

[0011] As an improvement: a receiving device is provided on the right side of the cleaning tank, the receiving device including a receiving groove, and a receiving plate is movable and limited within the receiving groove;

[0012] Several receiving cylinders are vertically upward at the bottom of the receiving groove, and the piston rods of the receiving cylinders are fixedly connected to the receiving plate.

[0013] In summary, this utility model has the following beneficial effects:

[0014] 1. When the partition moves between the first cleaning pipe and the second cleaning pipe, high-pressure water is delivered into the first cleaning pipe and the second cleaning pipe, and sprayed out through the first high-pressure nozzle and the second high-pressure nozzle, thereby quickly cleaning the upper and lower surfaces of the partition;

[0015] 2. During the cleaning process, the produced lead paste, wastewater, etc. are quickly pushed to the first discharge pipe, the second discharge pipe and the third discharge pipe by the back and forth action of the pusher plate, so as to achieve collection. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in this utility model, the accompanying drawings used in the description of the embodiments or prior art will be briefly introduced below.

[0017] Figure 1 A schematic diagram of the overall structure of a partition cleaning device;

[0018] Figure 2 This is a schematic cross-sectional view of a partition cleaning device.

[0019] Figure 3 for Figure 2 Schematic diagram of part A in the middle;

[0020] The components include: 1. Cleaning support; 2. Cleaning tank; 3. Conveyor roller; 4. First cleaning pipe; 5. Second cleaning pipe; 6. First high-pressure nozzle; 7. Second high-pressure nozzle; 8. Cover; 9. First discharge pipe; 10. Second discharge pipe; 11. Third discharge pipe; 12. Guide trough; 13. Push cylinder; 14. Push plate; 15. Sliding limit rod assembly; 16. Receiving groove; 17. Receiving plate; 18. Receiving cylinder; 19. Infrared sensor. Detailed Implementation

[0021] The present invention will now be described in further detail with reference to the accompanying drawings.

[0022] Please refer to Figures 1-3 A partition cleaning device includes a cleaning support 1, a cleaning tank 2 on the cleaning support 1, and a plurality of conveying rollers 3 rotatably arranged in the cleaning tank 2.

[0023] Several first cleaning pipes 4 are provided in the cleaning tank 2. The first cleaning pipes 4 are located below the conveyor roller 3. Several first high-pressure nozzles 6 are provided on the first cleaning pipes 4.

[0024] A cover 8 is provided above the cleaning tank 2. The cover 8 is located above the first cleaning pipe 4. Several second cleaning pipes 5 are provided inside the cover 8. The second cleaning pipes 5 are located above the conveyor roller 3. Several second high-pressure nozzles 7 are provided on the second cleaning pipes 5.

[0025] In this embodiment, both the first cleaning pipe 4 and the second cleaning pipe 5 are connected to an external high-pressure water pump. When the partition moves between the first cleaning pipe 4 and the second cleaning pipe 5, high-pressure water is delivered into the first cleaning pipe 4 and the second cleaning pipe 5 and sprayed out through the first high-pressure nozzle 6 and the second high-pressure nozzle 7, thereby quickly cleaning the upper and lower surfaces of the partition.

[0026] Below the cleaning tank 2, from left to right, are arranged a first discharge pipe 9, a second discharge pipe 10, and a third discharge pipe 11. Below the first discharge pipe 9, the second discharge pipe 10, and the third discharge pipe 11, there is a guide trough 12, which is set at an angle to facilitate the rapid discharge of collected lead paste and other materials.

[0027] A push cylinder 13 is provided on the left side of the cleaning tank 2. A push plate 14 is fixed on the piston rod of the push cylinder 13. The push plate 14 is slidably locked on the sliding limit rod assembly 15. The sliding limit rod assembly 15 is horizontally fixed inside the cleaning tank 2.

[0028] In this embodiment, during the cleaning process, the produced lead paste, wastewater, etc. are quickly pushed to the first discharge pipe 9, the second discharge pipe 10 and the third discharge pipe 11 by the back and forth action of the pusher plate 14, so as to achieve collection.

[0029] A receiving device is provided on the right side of the cleaning tank 2. The receiving device includes a receiving groove 16 and a receiving plate 17 that is movable and limited within the receiving groove 16. Several receiving cylinders 18 are provided vertically upward at the bottom of the receiving groove 16, and the piston rods of the receiving cylinders 18 are fixedly connected to the receiving plate 17.

[0030] In this embodiment, when the cleaned partition moves above the receiving plate 17, the receiving cylinder 18 moves downward, thereby realizing the stacking and storage of the receiving plate 17.

[0031] In this embodiment, a support plate is provided on the left side of the cover 8, and an infrared sensor 19 is provided vertically downward on the support plate, which is used to detect whether a partition has moved below the cover 8.

[0032] Working principle: The partitions are placed on the conveyor roller 3 in sequence. Under the action of the conveyor roller 3, the partitions are conveyed to the right in sequence. When the partition is detected by the infrared sensor 19, the high-pressure water pump is turned on to deliver high-pressure water to the first cleaning pipe 4 and the second cleaning pipe 5, and sprayed out through the first high-pressure nozzle 6 and the second high-pressure nozzle 7 to clean the upper and lower surfaces of the partition.

[0033] During the cleaning process, the push cylinder 13 is activated to drive the push plate 14 to move back and forth in the cleaning tank 2, pushing the lead paste, wastewater and other products produced during cleaning into the corresponding discharge pipe for discharge.

[0034] After cleaning, the partition continues to move to the right and eventually moves onto the receiving plate 17. Under the action of the receiving cylinder 18, the receiving plate 17 moves downward in sequence to complete the stacking operation of the partitions.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it; although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications can still be made to the specific implementation of this utility model or equivalent substitutions can be made to some technical features without departing from the spirit of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the technical solution claimed by this utility model.

Claims

1. A separator cleaning device, characterized by It includes a cleaning bracket, a cleaning trough is provided on the cleaning bracket, and a plurality of conveying rollers are rotatably arranged in the cleaning trough; The cleaning tank is provided with a plurality of first cleaning pipes, which are located below the conveyor rollers, and a plurality of first high-pressure nozzles are provided on the first cleaning pipes; A cover is provided above the cleaning tank, the cover is located above the first cleaning pipe, and a plurality of second cleaning pipes are provided inside the cover. The second cleaning pipes are located above the conveyor rollers, and a plurality of second high-pressure nozzles are provided on the second cleaning pipes.

2. The partition cleaning device according to claim 1, characterized in that Below the cleaning tank, from left to right, are arranged a first discharge pipe, a second discharge pipe, and a third discharge pipe.

3. The bulkhead cleaning device of claim 2, wherein, A guide trough is provided below the first discharge pipe, the second discharge pipe and the third discharge pipe, and the guide trough is set at an inclination.

4. The partition cleaning apparatus according to claim 2, wherein A push cylinder is provided on the left side of the cleaning tank. A push plate is fixed on the piston rod of the push cylinder. The push plate is slidably engaged on a sliding limit rod assembly, which is horizontally fixed inside the cleaning tank.

5. The partition cleaning apparatus of claim 1, wherein A receiving device is provided on the right side of the cleaning tank. The receiving device includes a receiving groove, and a receiving plate is movable and limited within the receiving groove. Several receiving cylinders are vertically upward at the bottom of the receiving groove, and the piston rods of the receiving cylinders are fixedly connected to the receiving plate.