High-efficiency cleaning full-bridge overhang type peripheral drive mud scraper
By designing a high-efficiency cleaning full-bridge vertical frame peripheral drive sludge scraper, which adopts a scraper frame and nozzle structure, the problems of incomplete cleaning and sludge adhesion of traditional sludge scrapers are solved, achieving efficient cleaning of the side walls and bottom of sludge tanks and reducing maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU WUHUAN WATER ENG
- Filing Date
- 2025-09-03
- Publication Date
- 2026-07-31
AI Technical Summary
Traditional sludge scrapers are inefficient at cleaning sludge, making it difficult to thoroughly clean the sludge on the side walls of sludge tanks. Furthermore, sludge tends to adhere to the equipment, increasing maintenance difficulty and costs.
A high-efficiency cleaning full-bridge vertical frame peripheral drive sludge scraper was designed. It adopts a scraper frame and nozzle structure, combined with side wall scrapers and bottom scrapers. It achieves comprehensive cleaning of the side walls and bottom of the sludge tank by spraying water, and realizes rapid discharge of sludge by sludge pump.
It improves sludge cleaning efficiency, reduces sludge adhesion, lowers equipment maintenance costs, and ensures the effective volume and treatment effect of the sludge tank.
Smart Images

Figure CN224574314U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sludge scraper technology, and in particular to a high-efficiency cleaning full-bridge vertical frame peripheral drive sludge scraper. Background Technology
[0002] During the wastewater treatment process, a large amount of sludge accumulates in the sludge tank. This sludge needs to be cleaned up in a timely manner to ensure the normal operation of the wastewater treatment system.
[0003] Traditional sludge scrapers have problems such as low cleaning efficiency and incomplete cleaning when cleaning sludge. For example, traditional sludge scrapers are difficult to effectively scrape off sludge from the side walls of sludge tanks, causing sludge to accumulate on the side walls and affecting the effective volume and treatment effect of the sludge tank. At the same time, during the cleaning process, sludge easily adheres to the scraping equipment, increasing the difficulty of equipment maintenance and operating costs.
[0004] Therefore, a high-efficiency cleaning full-bridge vertical frame peripheral drive sludge scraper is proposed here to solve the above-mentioned problems. Utility Model Content
[0005] In order to overcome the shortcomings of existing technologies and solve the problem that sludge easily adheres to the scraping equipment during operation, increasing the difficulty of equipment maintenance and operating costs, this utility model provides a high-efficiency cleaning full-bridge vertical frame peripheral drive scraper.
[0006] This utility model is achieved using the following technical solution:
[0007] A high-efficiency cleaning full-bridge vertical frame peripheral drive sludge scraper includes a bridge frame and a sludge scraper. The bridge frame supports the sludge scraper, and the sludge scraper is fixed on the bridge frame. The sludge scraper includes a motor, and the output end of the motor is provided with a reducer. The reducer is fixed on the bridge frame, and the output end of the reducer is provided with a rotating shaft. The lower end of the rotating shaft is provided with a main shaft, and the rotating shaft and the main shaft are fixedly connected by bolts.
[0008] The bottom of the rotating shaft is provided with a bearing seat, the bottom of the bearing seat is provided with a scraper seat, and the side wall of the rotating shaft is provided with a sludge scraping device, which is used to scrape sludge off the side wall of the sludge tank.
[0009] The sludge scraping device includes a connecting rod, which is fixed to the side wall of the main shaft. A scraper frame is provided on the side of the connecting rod. The scraper frame is fixedly connected to the connecting rod by bolts. The scraper frame is provided with multiple scraper mounting seats. Two fixing rods are symmetrically provided on the upper surface of the scraper mounting seat. A side wall scraper is provided on the scraper mounting seat. The side wall scraper is fixedly connected to the scraper mounting seat by bolts.
[0010] The main shaft is provided with a water pipe connector on its side, and a water outlet pipe is provided on the side of the water pipe connector. The scraper mounting seat is fixed on the water outlet pipe. The lower end of the water outlet pipe is provided with a water outlet. The upper end of the scraper mounting seat is provided with a connecting pipe. The connecting pipe is connected to the water outlet. The surface of the scraper mounting seat is provided with multiple nozzles.
[0011] The upper end of the main shaft is provided with a bracket, and a slurry pump is provided on the bracket. The output end of the slurry pump is provided with a mud discharge pipe, and the input end is provided with a mud suction pipe. The mud suction pipe is fixed on the side wall of the main shaft and extends to the scraper seat. The mud discharge pipe is fixed on the bridge frame.
[0012] A mounting block is provided on the side of the lower end of the spindle, and bottom scrapers are symmetrically provided on both sides of the mounting block.
[0013] Multiple reinforcing rods are provided between the water outlet pipe and the scraper frame.
[0014] The present invention has the following advantages over the prior art:
[0015] 1. By setting nozzles on the sludge scraper mounting plate and connecting the sludge scraper mounting plate to the water outlet pipe, the water spray cleaning part can rinse the side wall scraper and the side wall of the sludge tank in real time during the sludge scraping process, reducing sludge adhesion and lowering the maintenance cost of the equipment.
[0016] 2. By setting side wall scrapers and bottom scrapers on the side of the main shaft, the synergistic effect of the side wall scrapers and bottom scrapers can simultaneously and thoroughly clean the side walls and bottom of the sludge tank, greatly improving cleaning efficiency. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0018] Figure 2 This is a front view of the present invention;
[0019] Figure 3 This is a side view of the present invention;
[0020] Figure 4 This is a utility model Figure 1 Enlarged schematic diagram of the structure at point A in the middle;
[0021] In the diagram: 1. Cable tray; 2. Motor; 21. Shaft; 22. Main shaft; 221. Connecting rod; 222. Water pipe connector; 3. Reducer; 4. Slurry pump; 41. Bracket; 42. Sludge discharge pipe; 43. Suction pipe; 5. Sludge scraper seat; 6. Bearing seat; 7. Bottom scraper; 71. Mounting block; 8. Scraper frame; 81. Reinforcing rod; 82. Water discharge pipe; 821. Water outlet; 9. Scraper mounting seat; 91. Nozzle; 92. Side wall scraper; 93. Fixing rod; 94. Connecting pipe. Detailed Implementation
[0022] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0023] The present invention will be further described below with reference to the accompanying drawings.
[0024] like Figures 1 to 4 As shown, a high-efficiency cleaning full-bridge vertical frame peripheral drive sludge scraper includes a bridge frame 1 and a sludge scraper. The bridge frame 1 supports the sludge scraper, which is fixed on the bridge frame 1. The sludge scraper includes a motor 2, and a reducer 3 is provided at the output end of the motor 2. The reducer 3 is fixed on the bridge frame 1. The function of the reducer 3 is to reduce the speed of the motor 2 and increase the torque to meet the working requirements of the sludge scraper. A rotating shaft 21 is provided at the output end of the reducer 3, and a main shaft 22 is provided at the lower end of the rotating shaft 21. The rotating shaft 21 and the main shaft 22 are fixedly connected by bolts. This bolt-fixed connection method facilitates installation and disassembly, and makes the maintenance and repair of the equipment convenient.
[0025] The bottom of the rotating shaft 21 is provided with a bearing seat 6, which supports the rotating shaft 21 and ensures the stable rotation of the rotating shaft 21. The bottom of the bearing seat 6 is provided with a scraper seat 5, and the side wall of the rotating shaft 21 is provided with a sludge scraping device, which is used to scrape sludge from the side wall of the sludge tank.
[0026] The sludge scraping device includes a connecting rod 221, which is fixed to the side wall of the main shaft 22. A scraper frame 8 is provided on the side of the connecting rod 221. The scraper frame 8 is fixedly connected to the connecting rod 221 by bolts. The scraper frame 8 is provided with multiple scraper mounting seats 9. Two fixing rods 93 are symmetrically provided on the upper surface of the scraper mounting seat 9. A side wall scraper 92 is provided on the scraper mounting seat 9. The side wall scraper 92 can closely fit the side wall of the sludge tank and scrape off the sludge on the side wall during rotation, thereby improving the cleaning effect. The side wall scraper 92 is fixedly connected to the scraper mounting seat 9 by bolts, which facilitates the adjustment of the position and angle of the scraper frame 8 according to the actual situation.
[0027] The main shaft 22 is provided with a water pipe connector 222 on its side, and a water outlet pipe 82 is provided on the side of the water pipe connector 222. The scraper mounting seat 9 is fixed on the water outlet pipe 82. The lower end of the water outlet pipe 82 is provided with a water outlet 821. The upper end of the scraper mounting seat 9 is provided with a connecting pipe 94, which is connected to the water outlet 821. The surface of the scraper mounting seat 9 is provided with multiple nozzles 91. During the sludge scraping process, water enters the water outlet pipe 82 from the water pipe connector 222, then enters the scraper mounting seat 9 through the connecting pipe 94, and finally sprays out from the nozzles 91 to rinse the side wall scraper 92 and the side wall of the sludge tank, reducing sludge adhesion and achieving a self-cleaning function.
[0028] The main shaft 22 is equipped with a support 41 at its upper end, and a slurry pump 4 is mounted on the support 41. The output end of the slurry pump 4 is equipped with a sludge discharge pipe 42, and the input end is equipped with a sludge suction pipe 43. The sludge suction pipe 43 is fixed to the side wall of the main shaft 22 and extends to the scraper seat 5. The sludge discharge pipe 42 is fixed to the cable tray 1. After the scraper seat 5 initially scrapes the sludge at the bottom, the slurry pump 4 sucks in the sludge through the sludge suction pipe 43 and then discharges it through the sludge discharge pipe 42, achieving rapid sludge cleaning.
[0029] The main shaft 22 is provided with a mounting block 71 on the side of its lower end. The mounting block 71 is provided with bottom scrapers 7 on both sides. The bottom scrapers 7 can further scrape the sludge at the bottom of the sludge tank during the rotation of the main shaft 22 to ensure that the bottom sludge is thoroughly cleaned.
[0030] Multiple reinforcing rods 81 are provided between the water outlet pipe 82 and the scraper frame 8. The reinforcing rods 81 can enhance the connection strength between the water outlet pipe 82 and the scraper frame 8, and ensure the stability of the equipment during operation.
[0031] The working principle of this utility model is as follows: When in use, the motor 2 drives the rotating shaft 21 and the main shaft 22 to rotate through the reducer 3. The rotation of the main shaft 22 drives the side wall scraper 92 and the bottom scraper 7 to rotate. The side wall scraper 92 scrapes the sludge on the side wall of the sludge tank, and the bottom scraper 7 scrapes the sludge at the bottom of the sludge tank.
[0032] At the same time, the water source is turned on, and water enters the outlet pipe 82 from the water pipe connector 222, enters the scraper mounting seat 9 through the connector 94, and finally sprays out from the nozzle 91 to flush the side wall scraper 92 and the side wall of the sludge tank.
[0033] The sludge pump 4 starts and sucks in the sludge from the scraper seat 5 through the sludge suction pipe 43, and then discharges it through the sludge discharge pipe 42, thus cleaning the sludge.
[0034] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.
Claims
1. A high-efficiency cleaning full-bridge overhanging type of perimeter drive mud scraper, comprising a bridge (1) for carrying a mud scraper, and the mud scraper is fixed on the bridge (1), characterized in that, The sludge scraper includes a motor (2), the output end of the motor (2) is provided with a reducer (3), the reducer (3) is fixed on the bridge frame (1), the output end of the reducer (3) is provided with a rotating shaft (21), the lower end of the rotating shaft (21) is provided with a main shaft (22), and the rotating shaft (21) and the main shaft (22) are fixedly connected by bolts; The bottom of the rotating shaft (21) is provided with a bearing seat (6), the bottom of the bearing seat (6) is provided with a scraper seat (5), and the side wall of the rotating shaft (21) is provided with a sludge scraping device, which is used to scrape sludge from the side wall of the sludge tank.
2. The high-efficiency cleaning full-bridge overhang type perimeter drive mud scraper according to claim 1, characterized in that: The sludge scraping device includes a connecting rod (221), which is fixed on the side wall of the main shaft (22). A scraper frame (8) is provided on the side of the connecting rod (221). The scraper frame (8) and the connecting rod (221) are fixedly connected by bolts. The scraper frame (8) is provided with multiple scraper mounting seats (9). Two fixing rods (93) are symmetrically provided on the upper surface of the scraper mounting seat (9). A side wall scraper (92) is provided on the scraper mounting seat (9). The side wall scraper (92) is fixedly connected to the scraper mounting seat (9) by bolts.
3. The high efficiency cleaning full bridge overhang type perimeter drive mud scraper according to claim 2, characterized in that: The main shaft (22) is provided with a water pipe connector (222) on its side, and a water outlet pipe (82) is provided on the side of the water pipe connector (222). The scraper mounting seat (9) is fixed on the water outlet pipe (82). The lower end of the water outlet pipe (82) is provided with a water outlet (821). The upper end of the scraper mounting seat (9) is provided with a connecting pipe (94). The connecting pipe (94) is connected to the water outlet (821). The surface of the scraper mounting seat (9) is provided with multiple nozzles (91).
4. The high efficiency cleaning full bridge overhang type perimeter drive mud scraper according to claim 1, characterized in that: The main shaft (22) is provided with a bracket (41) at its upper end. A slurry pump (4) is provided on the bracket (41). The output end of the slurry pump (4) is provided with a mud discharge pipe (42), and the input end is provided with a mud suction pipe (43). The mud suction pipe (43) is fixed on the side wall of the main shaft (22) and extends to the scraper seat (5). The mud discharge pipe (42) is fixed on the bridge frame (1).
5. The high efficiency cleaning full bridge overhang type perimeter drive mud scraper according to claim 1, characterized in that: The lower end of the main shaft (22) is provided with a mounting block (71), and the two sides of the mounting block (71) are symmetrically provided with bottom scrapers.
6. The high efficiency cleaning full bridge overhang type perimeter drive mud scraper according to claim 3, characterized in that: Multiple reinforcing rods (81) are provided between the water outlet pipe (82) and the scraper frame (8).