An embossing device for filler processing
By combining limiting, lifting and conveying structures, the problem of positional changes during the embossing process of filler is solved, thereby improving the embossing quality and the adaptability of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HAIYAN DESHENG CHEM EQUIP
- Filing Date
- 2025-07-17
- Publication Date
- 2026-07-31
AI Technical Summary
In existing technologies, the filler cannot be effectively limited during the embossing process, resulting in positional changes and affecting the embossing quality.
An embossing device was designed, comprising a limiting structure, a lifting structure, a heating device, and a conveying structure. The limiting structure fixes the position of the filler, the lifting structure adjusts the embossing mold, the conveying structure adapts to fillers of different thicknesses, and the guiding structure guides the filler, ensuring a stable embossing process.
It effectively prevents filler from shifting during embossing, improves product qualification rate, reduces molding error, and enhances equipment adaptability.
Smart Images
Figure CN224574440U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of filler processing technology, specifically to an embossing device for filler processing. Background Technology
[0002] The packing is the most important part of a cooling tower. Its function is to increase heat dissipation, extend the residence time of cooling water, increase the heat exchange area, and increase the heat exchange capacity. The emergence of metal packing is a major innovation in the development of cooling towers. This type of packing is characterized by its excellent corrosion resistance and long-term use. Currently, after punching, metal packing needs to be further processed by embossing to expand its surface area.
[0003] In the existing technology, it is impossible to properly limit the position of the filler during the embossing process, which easily causes the filler to change position during the embossing process, thereby reducing the quality of the embossing.
[0004] This invention proposes an embossing device for filler processing to solve the problem that the device cannot properly limit the position of the filler during the embossing process, which easily causes the position of the filler to change during the embossing process. Summary of the Invention
[0005] In order to overcome the problem in the above-mentioned background technology that the device cannot properly limit the position of the packing during the embossing process, which easily causes the position of the packing to change during the embossing process.
[0006] Based on the above technical concept, the technical solution adopted by this utility model is as follows:
[0007] An embossing device for filler processing includes a base, a heating box installed at the left end of the top of the base, openings on both sides of the heating box, a conveying structure on one side of the heating box, a guiding structure on the other side of the heating box, a bearing seat fixedly installed at the right end of the top of the base, support columns fixedly connected at the four corners of the top of the bearing seat, a lifting structure between the four sets of support columns, an embossing top mold installed at the bottom of the lifting structure, an embossing bottom mold installed at the top of the bearing seat, and limit structures on the front and rear sides of the top of the bearing seat.
[0008] The lifting structure is used to drive the embossing top mold to rise and fall.
[0009] Further defining the above technical solution, the conveying structure includes a fixed plate, which is fixedly installed on the top of one side of the heating box. A first electric telescopic rod is fixedly installed on the bottom of the fixed plate. A movable seat is installed on the bottom of the first electric telescopic rod. A first conveying roller is rotatably installed between the movable seats. A fixed seat is fixedly installed on one side of the heating box near the slider. A second conveying roller is rotatably installed between the fixed seats. A motor is fixedly installed on the front of both the movable seat and the fixed seat to drive the first and second conveying rollers to rotate.
[0010] Further defining the above technical solution, the conveying structure also includes a slider, which is fixedly connected to the right end of the movable seat. A groove is provided on the side of the heating box near the first conveying roller for sliding cooperation with the slider.
[0011] Further defining the above technical solution, the guide structure includes a groove formed on the other side of the heating box. A spring is fixedly connected to the inner top wall of the groove, and a slide plate is fixedly installed at the bottom of the spring. A movable frame is fixedly installed on the side of the slide plate away from the heating box. A first guide roller is rotatably installed between the movable frames. A fixed frame is fixedly installed on one side of the heating box near the first guide roller, and a second guide roller is rotatably installed between the fixed frames.
[0012] Further defining the above technical solution, heating tubes are fixedly installed at both the upper and lower ends of the heating chamber, a temperature sensor is installed on the inner bottom wall of the heating chamber, a controller is installed at the lower end of one side of the heating chamber, the output end of the temperature sensor is electrically connected to the input end of the controller, and the output end of the controller is electrically connected to the input end of the heating tube.
[0013] Further defining the above technical solution, the lifting structure includes a horizontal plate, which is fixedly installed between four sets of support columns. A second electric telescopic rod is fixedly inserted through the middle of the horizontal plate, and the bottom of the second electric telescopic rod is fixedly connected to the top of the embossing mold.
[0014] Further defining the above technical solution, the lifting structure also includes two sets of guide columns, which are fixedly installed at both ends of the top of the embossing mold. The tops of both sets of guide columns pass through the horizontal plate and extend to the top of the horizontal plate. Guide holes are provided at both ends of the horizontal plate for cooperating with the guide columns.
[0015] Further defining the above technical solution, the limiting structure includes two sets of connecting plates, which are respectively fixedly installed at the front and rear ends of the top of the bearing seat. A third electric telescopic rod is fixedly inserted in the middle of each of the two sets of connecting plates. A limiting plate is fixedly installed on the side of the two sets of third electric telescopic rods that are close to each other. A limiting rod is fixedly connected to the side of the two sets of limiting plates that are opposite to each other. The limiting rod passes through the interior of the connecting plate. Limiting holes are opened at both ends of the connecting plate for cooperating with the limiting rod.
[0016] Compared with the prior art, the beneficial effects of this utility model are:
[0017] This invention, through the coordinated arrangement of two sets of limiting structures, can limit the position of the front and rear ends of the filler, effectively preventing the filler from shifting during embossing, thereby increasing the product qualification rate.
[0018] The combination of the heating element, temperature sensor, and controller in this invention allows the heating element to heat the top and bottom of the filler, thereby reducing the hardness of the filler, reducing the error in the embossing process, and further improving the quality of the filler processing.
[0019] This invention uses a conveying structure to transport the packing material and a guiding structure to guide it. The distance between the first and second conveying rollers is adjustable, as is the distance between the first and second guiding rollers, thus improving the versatility of the device. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a cross-sectional structural schematic diagram of an embossing device for filler processing according to the present invention;
[0022] Figure 2 This utility model relates to an embossing device for filler processing. Figure 1 Enlarged structural diagram at point A in the middle;
[0023] Figure 3 This is a top view schematic diagram of the limiting structure and bearing seat connection of an embossing device for filler processing according to this utility model;
[0024] Figure 4 This is a top view of the embossing device for filler processing according to the present invention.
[0025] The components are as follows: 1. Base; 2. Heating box; 21. Heating tube; 22. Temperature sensor; 3. Opening; 4. Conveying structure; 41. Fixed plate; 42. First electric telescopic rod; 43. Movable seat; 44. First conveying roller; 45. Slider; 46. Slide groove; 47. Fixed seat; 48. Second conveying roller; 49. Motor; 5. Bearing seat; 6. Support column; 7. Lifting structure; 71. Horizontal plate; 72. Second electric telescopic rod; 73. Guide column; 74. Guide hole; 8. Embossing top mold; 9. Embossing bottom mold; 10. Limiting structure; 101. Connecting plate; 102. Third electric telescopic rod; 103. Limiting plate; 104. Limiting rod; 105. Limiting hole; 11. Guide structure; 111. Groove; 112. Spring; 113. Slide plate; 114. Movable frame; 115. First guide roller; 116. Fixed frame; 117. Second guide roller. Detailed Implementation
[0026] The following is in conjunction with the appendix Figures 1-4 The present invention will be described in further detail below.
[0027] Example 1: This example provides an embossing device for filler processing, such as... Figure 1 As shown, this device solves the problem of inability to properly limit the position of the filler during the embossing process, which easily leads to positional changes in the filler. It includes a base 1, with a heating box 2 fixedly installed at the top left end of the base 1. Openings 3 are provided on both sides of the heating box 2. A conveying structure 4 is provided on one side of the heating box 2, and a guide structure 11 is provided on the other side. A bearing seat 5 is fixedly installed at the top right end of the base 1. Support columns 6 are fixedly connected to the four corners of the top of the bearing seat 5. A lifting structure 7 is provided between the four sets of support columns 6. An embossing top mold 8 is installed at the bottom of the lifting structure 7, and an embossing bottom mold 9 is installed at the top of the bearing seat 5. Limiting structures 10 are provided on both the front and rear sides of the top of the bearing seat 5. The lifting structure 7 is used to drive the embossing top mold 8 to rise and fall.
[0028] Combination Figure 1 and Figure 4 In an embodiment of this utility model, the lifting structure 7 includes a horizontal plate 71, which is fixedly installed between four sets of support columns 6. A second electric telescopic rod 72 is fixedly inserted through the middle of the horizontal plate 71, and the bottom of the second electric telescopic rod 72 is fixedly connected to the top of the embossing mold 8.
[0029] Combination Figure 1 In an embodiment of this utility model, the lifting structure 7 further includes two sets of guide columns 73, which are respectively fixedly installed at both ends of the top of the embossing mold 8. The tops of the two sets of guide columns 73 pass through the horizontal plate 71 and extend to the top of the horizontal plate 71. Guide holes 74 are provided at both ends of the horizontal plate 71 for cooperating with the guide columns 73.
[0030] After the filler to be embossed moves to the top of the embossing bottom mold 9, the second electric telescopic rod 72 is extended. The extension of the second electric telescopic rod 72 drives the embossing top mold 8 to move downward. When the embossing top mold 8 moves downward, it drives the guide column 73 to slide inside the guide hole 74, thereby making the embossing top mold 8 more stable during the downward movement. The embossing top mold 8 and the embossing bottom mold 9 are used to emboss the filler.
[0031] Combination Figure 1 and Figure 3 In an embodiment of this utility model, the limiting structure 10 includes two sets of connecting plates 101, which are respectively fixedly installed at the front and rear ends of the top of the bearing seat 5. A third electric telescopic rod 102 is fixedly inserted in the middle of each of the two sets of connecting plates 101. A limiting plate 103 is fixedly installed on the side of the two sets of third electric telescopic rods 102 that are close to each other. A limiting rod 104 is fixedly connected to the side of the two sets of limiting plates 103 that are opposite to each other. The limiting rod 104 passes through the interior of the connecting plate 101. Limiting holes 105 are opened at both ends of the connecting plate 101 for cooperating with the limiting rod 104.
[0032] Before the filler is embossed, the two sets of third electric telescopic rods 102 are extended to drive the limiting plate 103 to move in the direction of the filler. While the limiting plate 103 moves, it drives the limiting rod 104 to move inside the limiting hole 105, thereby making the limiting plate 103 more stable during the movement, until the two sets of limiting plates 103 limit and fix the front and rear ends of the filler, preventing the filler from shifting when it is embossed, thus increasing the pass rate of the filler.
[0033] Example 2: Reference Figure 1 To address the issue that embossing fillers is typically cold-processed, but the high hardness of the fillers leads to incomplete embossing, heating tubes 21 are fixedly installed at both the upper and lower ends of the inner cavity of the heating chamber 2. A temperature sensor 22 is fixedly installed on the inner bottom wall of the heating chamber 2, and a controller is fixedly installed at the lower end of one side of the heating chamber 2. The output end of the temperature sensor 22 is electrically connected to the input end of the controller, and the output end of the controller is electrically connected to the input end of the heating tube 21.
[0034] Heating is initiated by turning on the heating tube 21 via the controller. At the same time, the temperature value inside the heating chamber 2 is sensed by the temperature sensor 22 and transmitted to the controller for temperature control. When the filler enters the heating chamber 2 through the opening 3, the top and bottom of the filler are heated by the heating tube 21, which reduces the hardness of the filler and reduces the occurrence of incomplete embossing.
[0035] Example 3: Reference Figure 1 and Figure 4To address the issue that existing devices can only transport fillers of uniform thickness, thus reducing their versatility, a conveying structure 4 is provided. This structure includes a fixed plate 41, which is fixedly installed on the top of one side of the heating box 2. A first electric telescopic rod 42 is fixedly installed on the bottom of the fixed plate 41. A movable seat 43 is installed at the bottom of the first electric telescopic rod 42. A first conveying roller 44 is rotatably mounted between the movable seats 43. A fixed seat 47 is fixedly installed on one side of the heating box 2 near the slider 45. A second conveying roller 48 is rotatably mounted between the fixed seats 47. Motors 49 are fixedly installed on the front of both the movable seat 43 and the fixed seat 47 to drive the first conveying roller 44 and the second conveying roller 48 to rotate.
[0036] Combination Figure 1 In an embodiment of this utility model, the conveying structure 4 further includes a slider 45, which is fixedly connected to the right end of the movable seat 43. The heating box 2 has a groove 46 on the side near the first conveying roller 44 for sliding cooperation with the slider 45.
[0037] The filler to be embossed is placed between the first conveying roller 44 and the second conveying roller 48. Then, the first electric telescopic rod 42 is extended to drive the movable seat 43 to move downward. The downward movement of the movable seat 43 drives the first conveying roller 44 to move downward and contact the top of the filler, so that the device can convey fillers of different thicknesses. While the movable seat 43 moves, it drives the slider 45 to slide inside the slide groove 46, thereby making the movable seat 43 more stable during the movement. Then, the two sets of motors 49 are controlled to rotate and the directions of the two sets of motors 49 are adjusted to be opposite, so as to convey the filler.
[0038] Combination Figure 1 and Figure 2 In an embodiment of this utility model, the guide structure 11 includes a groove 111, which is opened on the other side of the heating box 2. A spring 112 is fixedly connected to the inner top wall of the groove 111. A slide plate 113 is fixedly installed at the bottom of the spring 112. A movable frame 114 is fixedly installed on the side of the slide plate 113 away from the heating box 2. A first guide roller 115 is rotatably installed between the movable frames 114. A fixed frame 116 is fixedly installed on one side of the heating box 2 near the first guide roller 115. A second guide roller 117 is rotatably installed between the fixed frames 116.
[0039] When the packing is delivered to the right side of the heating box 2, the packing is positioned between the first guide roller 115 and the second guide roller 117. Due to the elastic force of the spring 112, the slide plate 113 can be pushed downward. The slide plate 113 drives the movable frame 114 and the first guide roller 115 to move downward, so that the first guide roller 115 always abuts against the top of the packing, thereby enabling the guiding of packings of different thicknesses and improving the versatility of the device.
[0040] The above description is a further detailed explanation of the present invention in conjunction with specific preferred embodiments, which is intended to enable those skilled in the art to understand and apply the present invention. However, it should not be assumed that the specific implementation of the present invention is limited to these descriptions.
Claims
1. An embossing device for filler processing, comprising a base (1), characterized in that, A heating box (2) is installed on the left side of the top of the base (1). Openings (3) are provided on both sides of the heating box (2). A conveying structure (4) is provided on one side of the heating box (2). A guide structure (11) is provided on the other side of the heating box (2). A bearing seat (5) is fixedly installed on the right side of the top of the base (1). Support columns (6) are fixedly connected at the four corners of the top of the bearing seat (5). A lifting structure (7) is provided between the four sets of support columns (6). An embossing top mold (8) is installed at the bottom of the lifting structure (7). An embossing bottom mold (9) is installed on the top of the bearing seat (5). Limiting structures (10) are provided on both the front and back sides of the top of the bearing seat (5). Among them, the lifting structure (7) is used to drive the embossing top mold (8) to rise and fall.
2. An embossing device for filler processing according to claim 1, characterized in that The conveying structure (4) includes a fixed plate (41) fixedly installed on the top of one side of the heating box (2). A first electric telescopic rod (42) is fixedly installed on the bottom of the fixed plate (41). A movable seat (43) is installed on the bottom of the first electric telescopic rod (42). A first conveying roller (44) is rotatably installed between the movable seats (43). A fixed seat (47) is fixedly installed on one side of the heating box (2) near the slider (45). A second conveying roller (48) is rotatably installed between the fixed seats (47). A motor (49) is fixedly installed on the front of both the movable seat (43) and the fixed seat (47) to drive the first conveying roller (44) and the second conveying roller (48) to rotate.
3. An embossing device for filler processing according to claim 2, characterized in that The conveying structure (4) also includes a slider (45) which is fixedly connected to the right end of the movable seat (43). The heating box (2) has a groove (46) on the side near the first conveying roller (44) for sliding cooperation with the slider (45).
4. An embossing device for filler processing according to claim 1, characterized in that The guide structure (11) includes a groove (111) on the other side of the heating box (2). A spring (112) is fixedly connected to the inner top wall of the groove (111). A slide plate (113) is fixedly installed at the bottom of the spring (112). A movable frame (114) is fixedly installed on the side of the slide plate (113) away from the heating box (2). A first guide roller (115) is rotatably installed between the movable frames (114). A fixed frame (116) is fixedly installed on one side of the heating box (2) near the first guide roller (115). A second guide roller (117) is rotatably installed between the fixed frames (116).
5. An embossing device for filler processing according to claim 1, characterized in that, Heating tubes (21) are fixedly installed at the upper and lower ends of the inner cavity of the heating box (2). A temperature sensor (22) is installed on the inner bottom wall of the heating box (2). A controller is installed at the lower end of one side of the heating box (2). The output end of the temperature sensor (22) is electrically connected to the input end of the controller. The output end of the controller is electrically connected to the input end of the heating tube (21).
6. An embossing device for filler processing according to claim 1, characterized in that, The lifting structure (7) includes a horizontal plate (71) which is fixedly installed between four sets of support columns (6). A second electric telescopic rod (72) is fixedly inserted in the middle of the horizontal plate (71), and the bottom of the second electric telescopic rod (72) is fixedly connected to the top of the embossing mold (8).
7. An embossing device for filler processing according to claim 6, characterized in that, The lifting structure (7) also includes two sets of guide columns (73), which are fixedly installed at both ends of the top of the embossing mold (8). The tops of the two sets of guide columns (73) pass through the horizontal plate (71) and extend to the top of the horizontal plate (71). Guide holes (74) are provided at both ends of the horizontal plate (71) for cooperating with the guide columns (73).
8. An embossing device for filler processing according to claim 1, characterized in that, The limiting structure (10) includes two sets of connecting plates (101), which are fixedly installed at the front and rear ends of the top of the bearing seat (5). A third electric telescopic rod (102) is fixedly inserted in the middle of the two sets of connecting plates (101). A limiting plate (103) is fixedly installed on the side of the two sets of third electric telescopic rods (102) that are close to each other. A limiting rod (104) is fixedly connected on the side of the two sets of limiting plates (103) that are opposite to each other. The limiting rod (104) passes through the interior of the connecting plate (101). Limiting holes (105) are opened at both ends of the connecting plate (101) for cooperating with the limiting rod (104).