A production device for stamping and forming a steel plate of a scaffold horizontal rod

Abstract

This utility model relates to the field of scaffolding technology, and more particularly to a production device for stamping and forming steel plates for horizontal scaffolding poles. The technical solution includes: a workbench, bolts, and a guide plate. A lower mold is mounted on the workbench. A guide rod is fixed to a fixed plate, with its top end fixed to the top of the inner wall of a groove. An upper mold is mounted on the bottom end of a hydraulic rod. A gear is fixed to the outer wall of the upper mold. A drive shaft of a motor is fixed with a screw, which passes through a moving block and is threadedly connected. A bracket is fixed to the moving block, and the bracket is rotatably connected to a rotating rod. A gear is fixed to the top of the rotating rod, and gears one and two mesh with each other. This utility model has the advantages of allowing the upper mold to be replaced according to the needs of the horizontal scaffolding pole steel plates, and also allowing for disassembly and replacement of the upper mold as needed, facilitating its replacement without requiring manual rotation for installation and disassembly.

Description

Technical Field

[0001] This utility model relates to the field of scaffolding technology, specifically to a production device for stamping and forming steel plates for horizontal poles of scaffolding. Background Technology

[0002] Scaffolding horizontal bar steel plates refer to the steel plates used to connect the various parts of the scaffolding and bear construction loads. Specifically, scaffolding horizontal bar steel plates usually refer to the steel plate portions of the transverse and longitudinal horizontal bars. These steel plates not only bear construction loads but also ensure the stability and safety of the scaffolding through their structural design.

[0003] When producing scaffold horizontal bar steel plates, a four-column hydraulic press is used to stamp the material. However, the movable beam of the four-column hydraulic press is limited by four columns. When stamping scaffold horizontal bar steel plates of different shapes, it is inconvenient to disassemble the movable beam limited by the four columns. At the same time, the four-column hydraulic press needs to be disassembled manually, which is time-consuming, labor-intensive, and has low work efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide a production device for stamping and forming steel plates for scaffold horizontal poles. This device allows for the replacement of the upper mold as needed, and also enables the disassembly of the upper mold as required. This facilitates mold replacement without requiring manual rotation for installation and disassembly. It solves the problem that the movable beam of a four-column hydraulic press is restricted by four columns, making it inconvenient to disassemble when stamping different shapes of scaffold horizontal pole steel plates. Furthermore, the manual disassembly of the four-column hydraulic press is time-consuming, labor-intensive, and inefficient.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a production device for stamping and forming steel plates for horizontal poles of scaffolding, comprising a workbench, bolts, and guide plates. A lower mold is installed on the upper surface of the workbench, a fixed plate is fixed to the rear end of the workbench, a bracket is fixed on the upper surface of the fixed plate, a groove is formed at the front end of the bracket, a guide rod is fixed on the upper surface of the fixed plate, the top end of the guide rod is fixed to the top end of the inner wall of the groove, a hydraulic cylinder is installed on the upper surface of the bracket, a hydraulic rod is installed at the bottom end of the hydraulic cylinder, an upper mold is installed at the bottom end of the hydraulic rod, a gear is fixed on the outer wall of the upper mold, a long plate is fixed on one side of the workbench, a long groove is formed on the upper surface of the long plate, a moving block is inserted into the long groove, a motor is fixed on one side of the long plate, a screw is fixed on one side of the transmission shaft of the motor, the screw passes through the moving block and is threadedly connected, a bracket is fixed on the upper surface of the moving block, a rotating rod is rotatably connected to the upper surface of the bracket, a gear is fixed at the top end of the rotating rod, and the gear and gear are meshed.

[0006] Preferably, four pillars arranged in a rectangular array are fixed to the lower surface of the worktable. The four pillars support the worktable, making the entire device stable.

[0007] Preferably, a circular hole is formed on the upper surface of the bracket, and the bottom end of the hydraulic rod for mounting the hydraulic cylinder passes through the circular hole. The circular hole facilitates the bottom end of the hydraulic rod for mounting the hydraulic cylinder to pass through the bracket.

[0008] Preferably, a threaded post is fixed to the bottom end of the hydraulic rod, and a threaded groove is formed on the upper surface of the upper mold. The threaded post extends into the threaded groove and is threadedly connected. The threaded post extending into the threaded groove and being threadedly connected facilitates the installation and disassembly of the upper mold.

[0009] Preferably, the guide plate has a guide hole on its upper surface, the bottom end of the guide rod passes through the guide hole, the front end of the guide plate has a slot 0, the rear end of the upper mold is fixed with a connecting plate, and the rear end of the connecting plate is fixed with an insert plate, which is inserted into the slot 0. Inserting the insert plate into the slot facilitates the connection between the guide plate and the connecting plate, while the guide rod passing through the guide hole limits the vertical movement of the upper mold.

[0010] Preferably, the guide plate has a threaded hole on each side, and the insert plate has a threaded hole on one side. The bolt passes through the threaded hole and the threaded hole and is threaded together on one side, and a nut passes through the bolt and is threaded together on the other side. By passing through the threaded hole and the threaded hole on one side and threaded together on the other side, it is convenient to connect and disassemble the connecting plate and the guide plate, and to facilitate the replacement of the upper mold.

[0011] Preferably, the movable block has a threaded hole three on one side, and the long plate has a round hole three on one side. One side of the drive shaft of the motor 20 extends into the round hole three, and a screw is fixed to one side of the drive shaft of the motor 20. The screw passes through the threaded hole three and is threadedly connected. By fixing the screw through the drive shaft of the motor 20, power is provided for the rotation of the screw, allowing the gear 2 to move as needed, facilitating the rotation, installation, and disassembly of the upper mold.

[0012] Preferably, the second bracket has a groove at its front end, and a circular hole at the top of its inner wall. A motor is fixed to the top of the inner wall of the groove, and the top of the drive shaft of the motor extends into the circular hole. A rotating rod is fixed to the top of the drive shaft of the motor. The rotating rod is fixed by the drive shaft of the motor, providing power for the rotation of the rotating rod and the second gear, allowing the first gear and the upper mold to rotate as needed, facilitating the installation and disassembly of the upper mold.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model features a hydraulic cylinder mounted on the upper surface of a support frame, a hydraulic rod mounted at the bottom of the hydraulic cylinder, and an upper mold mounted at the bottom of the hydraulic rod. A gear is fixed to the outer wall of the upper mold. A long plate is fixed to one side of the worktable, with a long groove on its upper surface. A moving block is inserted into the long groove. A motor is fixed to one side of the long plate, and a screw is fixed to one side of the drive shaft of the motor. The screw passes through the moving block and is threaded. A support frame is fixed to the upper surface of the moving block, and a rotating rod is rotatably connected to the upper surface of the support frame. A gear is fixed to the top of the rotating rod, and gears one and two mesh. When the upper mold needs to be disassembled and replaced, the bolt is rotated out of the threaded holes one and two, the insert plate moves out of the slot, the motor is started, causing the screw to rotate, and gear two moves to mesh with gear one. Finally, the motor is started, causing gears one and two to rotate, allowing the upper mold to be disassembled and replaced. This achieves the effect of replacing the upper mold according to the needs of the scaffolding horizontal steel plate, and simultaneously allowing for the limited disassembly of the upper mold as needed, facilitating replacement without requiring manual rotation of the upper mold for installation and disassembly. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a schematic diagram of the main structure of the workbench of this utility model; Figure 3 This is a cross-sectional view of the workbench structure of this utility model; Figure 4 For the present utility model Figure 3 An enlarged structural diagram; Figure 5 This is a cross-sectional view of the connecting plate of this utility model; Figure 6 This is a schematic cross-sectional view of the long plate structure of this utility model.

[0015] In the diagram: 1. Support column; 2. Workbench; 3. Lower mold; 4. Gear 1; 5. Upper mold; 6. Hydraulic rod; 7. Hydraulic cylinder; 8. Bracket 1; 9. Groove 1; 10. Gear 2; 11. Long plate; 12. Fixing plate; 13. Guide rod; 14. Round hole 1; 15. Threaded column; 16. Threaded groove; 17. Connecting plate; 18. Threaded hole 1; 19. Bolt; 20. Slot; 21. Guide plate; 22. Insert plate; 23. Nut; 24. Threaded hole 2; 25. Bracket 2; 26. Motor 1; 27. Rotating rod; 28. Round hole 2; 29. ​​Groove 2; 30. Motor 2; 31. Round hole 3; 32. Long groove; 33. Screw; 34. Moving block; 35. Threaded hole 3; 36. Guide hole. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figures 1 to 6 The present invention provides an embodiment of a production device for stamping and forming steel plates for horizontal poles of scaffolding, comprising a workbench 2, bolts 19, and guide plates 21. A lower mold 3 is installed on the upper surface of the workbench 2, and four pillars 1 arranged in a rectangular array are fixed on the lower surface of the workbench 2. The four pillars 1 can support the workbench 2, making the device stable. A fixing plate 12 is fixed at the rear end of the workbench 2, and a bracket 8 is fixed on the upper surface of the fixing plate 12. A groove 9 is opened at the front end of the bracket 8. A guide rod 13 is fixed on the upper surface of the fixing plate 12, and the top end of the guide rod 13 is fixed to the top end of the inner wall of the groove 9.

[0018] A hydraulic cylinder 7 is installed on the upper surface of the support 8. The hydraulic cylinder 7 provides power for the extension and retraction of the hydraulic rod 6, so that the upper mold 5 can move downward as needed to place the stamping material in the lower mold 3. After the upper mold 5 moves downward to fit the lower mold 3, the material is stamped into a scaffold horizontal bar steel plate.

[0019] The hydraulic rod 6 is connected to the inside of the hydraulic cylinder 7 via a piston. The piston slides inside the cylinder, while the hydraulic rod 6 extends out of the cylinder through a seal.

[0020] The hydraulic cylinder 7 is a sealed container filled with hydraulic oil. It typically consists of components such as a cylinder barrel, cylinder head, piston, and piston rod. The piston divides the hydraulic cylinder 7 into two chambers, and the piston rod connects the piston to an external load. The hydraulic rod 6 usually refers to the piston rod, one end of which is connected to the piston, and the other end extends out of the hydraulic cylinder 7 and connects to an external mechanism.

[0021] When the hydraulic pump supplies oil to one chamber of the hydraulic cylinder 7, the pressure in that chamber increases, thereby pushing the piston to move to another chamber. During this process, the hydraulic rod 6 extends or retracts as the piston moves, driving the external load to perform linear motion.

[0022] A hydraulic rod 6 is mounted at the bottom of the hydraulic cylinder 7. A circular hole 14 is opened on the upper surface of the bracket 8. The bottom end of the hydraulic rod 6 mounted on the hydraulic cylinder 7 passes through the circular hole 14. The circular hole 14 facilitates the bottom end of the hydraulic rod 6 mounted on the hydraulic cylinder 7 to pass through the bracket 8. An upper mold 5 is mounted at the bottom end of the hydraulic rod 6. A threaded post 15 is fixed at the bottom end of the hydraulic rod 6. A threaded groove 16 is opened on the upper surface of the upper mold 5. The threaded post 15 extends into the threaded groove 16 and is threaded. The threaded post 15 extends into the threaded groove 16 and is threaded, which facilitates the installation and disassembly of the upper mold 5. A gear 4 is fixed on the outer wall of the upper mold 5. A guide hole 36 is opened on the upper surface of the guide plate 21. The bottom end of the guide rod 13 passes through the guide hole 36. A slot 20 is opened at the front end of the guide plate 21. The upper mold 5 is located at the rear end of the guide plate 21. A connecting plate 17 is fixed at one end, and an insert plate 22 is fixed at the rear end of the connecting plate 17. The insert plate 22 is inserted into the slot 20. Threaded holes 18 are opened on both sides of the guide plate 21, and threaded holes 24 are opened on one side of the insert plate 22. One side of the bolt 19 passes through threaded holes 18 and 24 and is threaded. One side of the bolt 19 passes through nut 23 and is threaded. The insertion of the insert plate 22 into the slot 20 facilitates the connection between the guide plate 21 and the connecting plate 17. At the same time, the guide rod 13 passes through the guide hole 36 and can limit the up and down movement of the upper mold 5. The bolt 19 passes through threaded holes 18 and 24 and is threaded, which facilitates the connection and disassembly of the connecting plate 17 and the guide plate 21, and makes it convenient to replace the upper mold 5.

[0023] A long plate 11 is fixed to one side of the workbench 2. A long groove 32 is opened on the upper surface of the long plate 11. A movable block 34 is inserted into the long groove 32. A motor 2 30 is fixed to one side of the long plate 11. A screw 33 is fixed to one side of the transmission shaft of the motor 2 30. One side of the screw 33 passes through the movable block 34 and is threaded. A threaded hole 35 is opened on one side of the movable block 34. A round hole 31 is opened on one side of the long plate 11. One side of the transmission shaft of the motor 2 30 extends into the round hole 31. A screw 33 is fixed to one side of the transmission shaft of the motor 2 30. One side of the screw 33 passes through the threaded hole 35 and is threaded. The screw 33 is fixed by the transmission shaft of the motor 2 30, which provides power for the rotation of the screw 33, so that the gear 2 10 can be moved as needed, which facilitates the rotation, installation and disassembly of the upper mold 5. A bracket 25 is fixed to the upper surface of the movable block 34. Motors 26 and 30 are servo motors. These servo motors should be able to rotate in both directions as needed. To achieve this, AC servo motors should be selected, equipped with high-precision encoders and bidirectional control drivers. The motor parameters must meet the load requirements and possess necessary protection functions. Motor 26's ability to rotate in both directions allows gears 10 and 4 to rotate in both directions as needed, facilitating the rotational installation and disassembly of the upper mold 5 without manual rotation, saving time and labor. The upper surface of bracket 25 is rotatably connected to rotating rod 27. The front end of bracket 25 has a groove 29, and the top of the inner wall of groove 29 has a round hole 28. Motor 1 26 is fixed to the top of the inner wall of groove 29. The top of the transmission shaft of motor 1 26 extends into the round hole 28. The top of the transmission shaft of motor 1 26 is fixed to rotating rod 27. The rotating rod 27 is fixed by the transmission shaft of motor 1 26, which provides power for the rotation of rotating rod 27 and gear 2 10, so that gear 1 4 and upper mold 5 can rotate as needed, which facilitates the installation and disassembly of upper mold 5. Gear 2 10 is fixed to the top of rotating rod 27, and gear 1 4 and gear 2 10 are meshed together.

[0024] When stamping the steel plates of the scaffold horizontal poles, it is necessary to change the appropriate upper die 5 according to the different steel plates. To change the upper die 5, rotate bolt 19 to move it out of threaded hole 18 and threaded hole 24, then move insert plate 22 out of slot 20. Start motor 20 to rotate screw 33, causing moving block 34 and gear 20 to move, engaging gear 20 with gear 14. Then start motor 26 to rotate rotating rod 27 and gear 20, simultaneously rotating gear 14 and upper die 5. Threaded column 15 moves out of threaded groove 16, allowing the upper die 5 to be disassembled and replaced. This achieves the effect of changing the upper die 5 according to the needs of the scaffold horizontal pole steel plates, reducing limitations on the upper die 5, facilitating its replacement, and eliminating the need for manual rotation of the upper die 5 for installation and disassembly.

[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A production device for the press forming of a steel sheet for a scaffold horizontal rod, comprising a worktable (2), a bolt (19) and a guide plate (21), characterized in that: The workbench (2) is equipped with a lower mold (3) on its upper surface. A fixing plate (12) is fixed to the rear end of the workbench (2). A bracket (8) is fixed to the upper surface of the fixing plate (12). A groove (9) is opened at the front end of the bracket (8). A guide rod (13) is fixed to the upper surface of the fixing plate (12). The top end of the guide rod (13) is fixed to the top end of the inner wall of the groove (9). A hydraulic cylinder (7) is installed on the upper surface of the bracket (8). A hydraulic rod (6) is installed at the bottom end of the hydraulic cylinder (7). An upper mold (5) is installed at the bottom end of the hydraulic rod (6). A gear (4) is fixed to the outer wall of the upper mold (5). The workbench (2) is equipped with a lower mold (3) on its upper surface. 2) A long plate (11) is fixed on one side. A long groove (32) is opened on the upper surface of the long plate (11). A moving block (34) is inserted into the long groove (32). A motor (30) is fixed on one side of the long plate (11). A screw (33) is fixed on one side of the transmission shaft of the motor (30). The screw (33) passes through the moving block (34) and is threaded. A bracket (25) is fixed on the upper surface of the moving block (34). A rotating rod (27) is rotatably connected to the upper surface of the bracket (25). A gear (10) is fixed at the top of the rotating rod (27). Gear (4) meshes with gear (10).

2. The production device for the stamping forming of the steel plate of the horizontal pole of the scaffold according to claim 1, characterized in that: The workbench (2) has four pillars (1) arranged in a rectangular array fixed on its lower surface.

3. The production device for the stamping forming of the steel plate of the horizontal pole of the scaffold according to claim 1, characterized in that: The upper surface of the bracket (8) is provided with a circular hole (14), and the bottom end of the hydraulic rod (6) installed in the hydraulic cylinder (7) passes through the circular hole (14).

4. The production device for the stamping forming of the steel plate of the horizontal pole of the scaffold according to claim 1, characterized in that: The bottom end of the hydraulic rod (6) is fixed with a threaded column (15), and the upper surface of the upper mold (5) is provided with a threaded groove (16). The threaded column (15) extends into the threaded groove (16) and is threadedly connected.

5. The production device for the stamping forming of the steel sheet of the horizontal pole of the scaffold according to claim 1, characterized in that: The guide plate (21) has a guide hole (36) on its upper surface. The bottom end of the guide rod (13) passes through the guide hole (36). The guide plate (21) has a slot (20) at its front end. The upper mold (5) has a connecting plate (17) fixed at its rear end. The connecting plate (17) has an insert plate (22) fixed at its rear end. The insert plate (22) is inserted into the slot (20).

6. A production device for the press forming of steel sheets for horizontal poles of scaffolding according to claim 5, characterized in that: The guide plate (21) has a threaded hole 1 (18) on both sides, and the insert plate (22) has a threaded hole 2 (24) on one side. The bolt (19) passes through the threaded hole 1 (18) and the threaded hole 2 (24) on one side and is threaded. The bolt (19) passes through the nut (23) on one side and is threaded.

7. The production device for the stamping forming of the steel sheet of the horizontal pole of the scaffold according to claim 1, characterized in that: The movable block (34) has a threaded hole three (35) on one side, and the long plate (11) has a round hole three (31) on one side. The transmission shaft of the motor two (30) extends into the round hole three (31) on one side. The transmission shaft of the motor two (30) is fixed with a screw (33) on one side. The screw (33) passes through the threaded hole three (35) on one side and is threaded.

8. The production device for the stamping forming of the steel sheet of the horizontal pole of the scaffold according to claim 1, characterized in that: The second bracket (25) has a groove (29) at its front end. The top of the inner wall of the groove (29) has a round hole (28). The top of the inner wall of the groove (29) is fixed with a motor (26). The top of the drive shaft of the motor (26) extends into the round hole (28). The top of the drive shaft of the motor (26) is fixed with a rotating rod (27).

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