A new energy vehicle copper busbar stamping die
The upper die limiting structure, driven by threaded transmission and hydraulic pressure, solves the problems of upper die offset and loosening in the mold, realizes high precision and convenient assembly and disassembly of copper busbar stamping parts, and improves the stability and operating efficiency of the mold.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU ZHUOZHIJIA PRECISION COMPONENTS CO LTD
- Filing Date
- 2025-07-02
- Publication Date
- 2026-07-31
AI Technical Summary
In existing copper busbar stamping dies for new energy vehicles, the upper die with spring compression connection may be misaligned and loose, affecting stamping accuracy, and the spring is prone to fatigue failure when frequently replaced.
The upper die limiting structure adopts threaded drive, and the L-shaped locking plate is locked and released by rotating the rotating rod. Combined with the snap plate and snap groove, the upper die is positioned to ensure stability, and the lower die is driven by the hydraulic cylinder to lift the stamped part.
It improves the stability and ease of operation of the upper die, ensures stamping accuracy, and simplifies the disassembly and replacement process of the upper die.
Smart Images

Figure CN224574490U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of new energy vehicle parts processing technology, specifically a new energy vehicle copper busbar stamping die. Background Technology
[0002] New energy vehicle copper busbar stamping parts refer to copper busbar (busbar) components used in new energy vehicles. They are manufactured through a stamping process and are mainly used in key parts of electric vehicles such as battery packs and motor controllers to meet the requirements of use in harsh environments such as high current, high voltage, and high temperature.
[0003] The prior art, disclosed in patent document CN222020508U, provides the following technical solution: a stamping mold for copper busbars of new energy vehicles, relating to the field of stamping mold technology; while this utility model includes a base and a punching template body, a support column is fixedly provided on the upper surface of the base, a top plate is fixedly provided on the upper end of the support column, a cylinder is fixedly provided on the upper surface of the top plate, the output end of the cylinder movably penetrates the top plate, and a sleeve plate is movably sleeved on the outer surface of the support column.
[0004] The above technical solution replaces the upper die by spring compression and insertion. The elastic deformation of the spring may cause a slight offset after the upper die is installed, which affects the stamping accuracy. In addition, when the upper die is frequently replaced, the spring is prone to fatigue failure, which may cause the upper die to loosen or fall off. Utility Model Content
[0005] The purpose of this utility model is to provide a stamping mold for copper busbars in new energy vehicles to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a copper busbar stamping mold for new energy vehicles, including a base, uprights around the end face of the base, a top plate installed on the top side of the uprights, and an mounting plate slidably connected to the outer side of the uprights.
[0007] The mounting plate has a mounting groove in the middle, and sliding grooves are provided at the upper and lower ends of the side wall of the mounting groove. A positioning groove is provided horizontally above the mounting plate and above the mounting groove. A storage groove is provided at the bottom of both ends of the positioning groove. The storage groove is located on both sides of the mounting groove. An upper mold limiting structure is installed in the positioning groove.
[0008] The upper mold limiting structure includes a rotating rod, which is set in a positioning groove via a bearing. The rotating rod has threaded sections at both ends, and L-shaped locking plates are threadedly connected to the outer walls of the threaded sections. The lower outer wall of the L-shaped locking plates is slidably connected to a receiving groove. Guide blocks are provided on both sides of the upper outer wall of the L-shaped locking plates. Slider blocks are slidably connected to the inner wall of the sliding groove. Positioning blocks are fixedly connected between the two ends of the sliders. Locking grooves are opened in the middle of both sides of the positioning blocks. The L-shaped locking plates are locked in the locking grooves by movement.
[0009] In the above technical solution, due to the self-locking property of the threaded drive, it will not loosen under vibration or stamping impact. Locking or releasing is completed by rotating the rotating rod, which is convenient to operate and quick to assemble and disassemble.
[0010] As a further preferred embodiment of this technical solution, a cylinder is installed on the upper end of the top plate, and the output end of the cylinder is connected to the upper end of the mounting plate.
[0011] As a further preferred embodiment of this technical solution, the bottom of the positioning block is fixedly connected to an upper mold, and both sides of the upper end of the upper mold are fixedly connected to snap-fit plates.
[0012] As a further preferred embodiment of this technical solution, the mounting plate has snap-fit grooves on both sides of its bottom, and the snap-fit grooves are inserted into the snap-fit plate.
[0013] In the above technical solution, the snap-fit plate and snap-fit groove can position the two ends of the upper mold and improve the stability of the upper mold.
[0014] As a further preferred embodiment of this technical solution, guide grooves are provided on the side walls at both ends of the positioning groove, and the inner wall of the guide groove is slidably connected to the outer wall of the guide block.
[0015] As a further preferred embodiment of this technical solution, one end of the rotating rod is provided with a rotating head, which is embedded in a circular groove.
[0016] As a further preferred embodiment of this technical solution, a lower mold is snapped onto the end face of the base, and hydraulic cylinders are installed at both ends of the groove below the base. The hydraulic cylinders lift the stamped parts inside the lower mold through push rods.
[0017] This utility model provides a stamping mold for copper busbars in new energy vehicles, which has the following beneficial effects:
[0018] (1) This utility model uses a rotating rod to move and lock the L-shaped locking plate on the threaded section into the locking groove, which is convenient for disassembly, maintenance or replacement. Due to the self-locking property of the threaded drive, it will not loosen under vibration or stamping impact. Locking or releasing is completed by rotating the rotating rod, which is convenient to operate and quick to disassemble and assemble. In addition, the snap-fit plate and snap-fit groove can position the two ends of the upper mold and improve the stability of the upper mold.
[0019] (2) This utility model installs hydraulic cylinders at both ends of the lower mold, and the hydraulic cylinders drive the push rod to lift the copper busbar stamping part, thereby making the copper busbar stamping part take out. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0021] Figure 2 This is a cross-sectional view of the present invention;
[0022] Figure 3 This is a cross-sectional view of the mounting plate of this utility model;
[0023] Figure 4 This is a schematic diagram of the connection between the mounting plate and the upper mold of this utility model;
[0024] Figure 5 This is an enlarged view of Figure A of this utility model;
[0025] Figure 6 This is an enlarged view of Figure B of this utility model;
[0026] In the diagram: 1. Base; 2. Upright pole; 3. Top plate; 4. Cylinder; 5. Mounting plate; 51. Mounting groove; 52. Slide groove; 53. Snap-fit groove; 54. Positioning groove; 55. Storage groove; 56. Guide groove; 6. Upper mold limiting structure; 61. Rotating rod; 62. Threaded section; 63. L-shaped locking plate; 64. Guide block; 65. Rotating head; 7. Upper mold; 71. Snap-fit plate; 8. Positioning block; 81. Locking groove; 82. Slider; 9. Lower mold; 10. Hydraulic cylinder. Detailed Implementation
[0027] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0028] This utility model provides a technical solution: such as Figure 1 and Figure 2 As shown in this embodiment, a copper busbar stamping die for a new energy vehicle includes a base 1, uprights 2 are provided around the end face of the base 1, a top plate 3 is installed on the top side of the uprights 2, a cylinder 4 is installed on the upper end of the top plate 3, the output end of the cylinder 4 is connected to the upper end of the mounting plate 5, a lower die 9 is snapped onto the end face of the base 1, and hydraulic cylinders 10 are installed at both ends of the groove below the base 1. The hydraulic cylinders 10 lift the stamping part in the lower die 9 through the push rod. By installing hydraulic cylinders 10 at both ends of the lower die 9, the copper busbar stamping part can be lifted by the push rod driven by the hydraulic cylinders 10, and then the copper busbar stamping part can be taken out.
[0029] like Figure 3 and Figure 4As shown, an installation plate 5 is slidably connected to the outside of the upright 2. An installation groove 51 is provided in the middle of the installation plate 5. Sliding grooves 52 are provided at the upper and lower ends of the side wall of the installation groove 51. A positioning groove 54 is provided horizontally above the installation plate 5 and above the installation groove 51. Guide grooves 56 are provided on the side walls at both ends of the positioning groove 54. The inner wall of the guide groove 56 is slidably connected to the outer wall of the guide block 64, which can improve the stability of the L-shaped locking plate 63. A storage groove 55 is provided on the bottom side of both ends of the positioning groove 54. The storage groove 55 is located on both sides of the installation groove 51. An upper mold limiting structure 6 is installed in the positioning groove 54.
[0030] like Figure 2 , Figure 5 and Figure 6 As shown, the upper mold limiting structure 6 includes a rotating rod 61. One end of the rotating rod 61 is provided with a rotating head 65, which is embedded in a circular groove. The rotating rod 61 is set in the positioning groove 54 through a bearing. Both ends of the rotating rod 61 are provided with threaded sections 62. The outer walls of the threaded sections 62 are threaded with L-shaped locking plates 63. The lower outer wall of the L-shaped locking plates 63 is slidably connected to the receiving groove 55. The upper two outer walls of the L-shaped locking plates 63 are provided with guide blocks 64. The inner walls of the sliding groove 52 are slidably connected with sliders 82. The two sliders 82 are fixedly connected between the two ends of the sliders 82. The middle of both sides of the positioning blocks 8 are provided with locking grooves 81. The L-shaped locking plates 63 are locked in place by movement. Inside the tight groove 81, the bottom of the positioning block 8 is fixedly connected to the upper mold 7. Both sides of the upper end of the upper mold 7 are fixedly connected to the snap-fit plate 71. Both sides of the bottom of the mounting plate 5 are provided with snap-fit grooves 53. The snap-fit grooves 53 and the snap-fit plate 71 are inserted into each other. By rotating the rotating rod 61, the L-shaped locking plate 63 on the threaded section 62 is moved and locked in the locking groove 81, which is convenient for disassembly, maintenance or replacement. Due to the self-locking property of the thread drive, it will not loosen under vibration or stamping impact. Locking or releasing is completed by rotating the rotating rod 61. The operation is convenient and the disassembly and assembly are quick. In addition, the snap-fit plate 71 and the snap-fit groove 53 can position the two ends of the upper mold 7, which improves the stability of the upper mold 7.
[0031] This utility model provides a copper busbar stamping die for new energy vehicles. The specific working principle is as follows: The workpiece material is placed in the lower die 9, and the upper die 7 is pressed against the lower die 9 by driving the cylinder 4. After the stamping is completed, the hydraulic cylinders 10 at both ends are driven to lift the copper busbar stamping part through the push rod. When it is necessary to disassemble, maintain or replace the upper die 7, the tool is inserted into the rotating head 65 and rotated to make the rotating rod 61 rotate, thereby causing the L-shaped locking plate 63 located on the threaded section 62 to move until the L-shaped locking plate 63 separates from the locking groove 81. The upper die 7 and the positioning block 8 are taken out by sliding extraction, which is convenient and quick to disassemble and assemble. After maintenance or replacement, the upper die 7 and the positioning block 8 are pushed in by insertion. The rotating head 65 is reversed to make the threaded section 62 reverse, thereby causing the L-shaped locking plates 63 at both ends to move towards the locking groove 81 until the L-shaped locking plates 63 are locked in the locking groove 81, thus completing the limiting of the upper die 7.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A stamping mold for copper busbars in new energy vehicles, comprising a base (1), characterized in that: The base (1) has uprights (2) around its end face, and a top plate (3) is installed on the top side of the uprights (2). An installation plate (5) is slidably connected to the outside of the uprights (2). The mounting plate (5) has a mounting groove (51) in the middle. The upper and lower ends of the side wall of the mounting groove (51) are provided with sliding grooves (52). The mounting plate (5) is provided with a positioning groove (54) above the mounting groove (51) and horizontally above the mounting groove (51). The bottom sides of both ends of the positioning groove (54) are provided with storage grooves (55). The storage grooves (55) are located on both sides of the mounting groove (51). The positioning groove (54) is equipped with an upper mold limiting structure (6). The upper mold limiting structure (6) includes a rotating rod (61), which is set in the positioning groove (54) through a bearing. The rotating rod (61) has threaded sections (62) at both ends. The outer wall of each threaded section (62) is threaded with an L-shaped locking plate (63). The lower outer wall of the L-shaped locking plate (63) is slidably connected to the receiving groove (55). The upper outer walls of the L-shaped locking plate (63) are provided with guide blocks (64). The inner wall of the sliding groove (52) is slidably connected with sliders (82). The two sliders (82) at both ends are fixedly connected with positioning blocks (8). The middle of both sides of the positioning blocks (8) is provided with locking grooves (81). The L-shaped locking plate (63) is locked in the locking grooves (81) by movement.
2. The new energy vehicle copper busbar stamping die according to claim 1, characterized in that: A cylinder (4) is installed on the upper end of the top plate (3), and the output end of the cylinder (4) is connected to the upper end of the mounting plate (5).
3. The new energy vehicle copper bar stamping die according to claim 1, characterized in that: The bottom of the positioning block (8) is fixedly connected to the upper mold (7), and the upper mold (7) is fixedly connected to both sides of the upper end with snap-fit plates (71).
4. The new energy vehicle copper bar stamping die according to claim 1, characterized in that: The mounting plate (5) has snap-fit grooves (53) on both sides of its bottom, and the snap-fit grooves (53) are inserted into the snap-fit plate (71).
5. The new energy vehicle copper bar stamping die according to claim 1, characterized in that: The sidewalls at both ends of the positioning groove (54) are provided with guide grooves (56), and the inner wall of the guide groove (56) is slidably connected to the outer wall of the guide block (64).
6. The new energy vehicle copper bar stamping die according to claim 1, characterized in that: One end of the rotating rod (61) is provided with a rotating head (65), which is embedded in a circular groove.
7. The new energy vehicle copper busbar stamping die according to claim 1, characterized in that: The base (1) is fitted with a lower mold (9) on its end face. Hydraulic cylinders (10) are installed at both ends of the groove below the base (1). The hydraulic cylinders (10) lift the stamped parts inside the lower mold (9) through the push rod.