A copper flatting die and system
By combining a flattening cavity design with a hydraulic press, the cold-processed copper material is flattened multiple times, solving the softening problem caused by grain growth under high temperature and pressure. This achieves the re-hardening and re-strengthening of the copper material, improving its hardness and strength.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FRD SCI & TECH (JIANGSU) CO LTD
- Filing Date
- 2025-07-29
- Publication Date
- 2026-07-31
AI Technical Summary
Under high temperature and pressure during diffusion welding, copper grains grow significantly, leading to material softening, decreased toughness, reduced fatigue strength and corrosion resistance, which is difficult to effectively solve with existing technologies.
By combining a flattening cavity design with a hydraulic press, the copper material is hardened through multiple flattening processes. The stress is released by the inverted stepped structure of the first and second pressure chambers. Combined with the arc-shaped chamfer structure and adjustable lifting blocks to reduce pressure, the copper material is re-hardened.
It effectively improves the hardness and strength of copper materials, prevents cracking, enhances structural stability, reduces interference at product edges and corners, facilitates removal, and achieves re-hardening and re-strengthening of copper materials.
Smart Images

Figure CN224574493U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mold technology, and in particular to a mold and system for flattening copper materials. Background Technology
[0002] Copper, with its superior thermal conductivity, excellent heat storage capacity, outstanding corrosion resistance, superior processing and welding properties, and good compatibility with coolants, has become the gold standard material for core heat-conducting components such as cold heads and radiators in high-performance liquid cooling systems. It offers the optimal balance of heat dissipation efficiency, system reliability, and long-term durability, despite its relatively high cost and weight. In applications demanding ultimate heat dissipation performance, copper's advantages are irreplaceable.
[0003] Copper materials can achieve excellent metallurgical bonding at the interface (high density, high strength connection) through diffusion welding; however, copper grains will grow significantly under the high temperature and pressure of diffusion welding. The coarse grains will directly lead to severe softening of the material, decreased toughness (increased brittleness), and may reduce fatigue strength and corrosion resistance. Utility Model Content
[0004] To address the aforementioned technical problems, a mold and system for flattening copper materials are provided.
[0005] To achieve the above objectives, in a preferred embodiment of the present invention, the present invention is configured to include a flattening cavity, wherein the flattening cavity has a pressure-receiving cavity one and a pressure-receiving cavity two arranged vertically and connected to each other, and the opening size of the pressure-receiving cavity one is larger than the opening size of the pressure-receiving cavity two.
[0006] In a preferred embodiment, the present invention may be further configured such that the second pressure chamber opens from the bottom of the first second pressure chamber and extends downward in an inverted stepped shape.
[0007] In a preferred embodiment, the present invention may be further configured such that the opening of the pressure chamber is rectangular.
[0008] In a preferred embodiment, the present invention may be further configured such that the two openings of the pressure chamber are rectangular.
[0009] In a preferred embodiment, the present invention may be further configured such that each of the four apex corners of the pressure chamber is provided with a chamfered structure.
[0010] In a preferred embodiment, the present invention may be further configured such that each of the four apex corners of the pressure chamber is provided with a chamfered structure.
[0011] In a preferred embodiment, the present invention may be further configured such that the chamfer structure is a rounded chamfer structure.
[0012] In a preferred embodiment, the present invention may be further configured such that the flattened copper material mold has openings on both sides for taking out and putting out, and the openings for taking out and putting out extend into the pressure chamber.
[0013] In addition, a flattening copper material mold system is provided, including the flattening copper material mold and the lifting block as described in any of the above claims. The lifting block is placed above the mold and connected to the stamping machine. The descent pressure of the lifting block can be adjusted in the range of 3.0-4.0 MPa by the flattening amount.
[0014] Beneficial effects: This utility model provides a flattening copper mold and system that combines a flattening mold with a hydraulic press to repeatedly flatten and harden the copper through cold working, making the copper, which has softened due to high temperature, harden and strengthen again. Attached Figure Description
[0015] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0016] Figure 1 This is a schematic diagram of the product of this utility model.
[0017] Figure 2 This is a schematic diagram of the flattening mold of this utility model.
[0018] In the diagram, 1 represents the product; 2 represents the flattening mold; 3 represents the first pressure chamber; 4 represents the second pressure chamber; and 5 represents the loading / unloading port. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] like Figure 1 and Figure 2 As shown, a flattening copper material mold and system includes a flattening cavity, wherein the flattening cavity has a pressure-receiving cavity 3 and a pressure-receiving cavity 4 that are arranged vertically and connected to each other, and the opening size of the pressure-receiving cavity 3 is larger than the opening size of the pressure-receiving cavity 4.
[0021] When in use, product 1 is first placed in the flattening cavity of the flattening mold 2, and then pressure is applied multiple times by a hydraulic press, so that the copper body hardens and strengthens again due to the amount of deformation.
[0022] The second pressure chamber 4 opens from the bottom of the second pressure chamber 3 and extends downward in an inverted stepped shape.
[0023] The opening of the pressure chamber 3 is rectangular.
[0024] The opening of the pressure chamber 24 is rectangular.
[0025] The four corners of the first pressure chamber 3 and the four corners of the second pressure chamber 4 are all chamfered. The purpose of these chamfers is to release stress, enhance structural stability, prevent cracking after stamping, reduce interference between the product edges and mold corners, and create a tool avoidance position. After the stamping process is completed, it is convenient to remove the product.
[0026] The chamfer structure is a rounded chamfer structure.
[0027] The flattened copper material mold has openings 5 on both sides, and the openings 5 extend into the pressure chamber 3.
[0028] A copper flattening mold system includes a copper flattening mold and a lifting block. The lifting block is positioned above the mold and connected to a stamping machine. The descent pressure of the lifting block can be adjusted within the flattening range of 3.0-4.0 MPa. The system is configured as follows: First, the pressure is set to 3.0-3.5 MPa; the product is placed in the flattening mold and the press is activated. Second, the pressure is set to 3.0-3.5 MPa; the product is rotated 180° and placed in the flattening mold, and the press is activated. Third, the pressure is set to 3.5-4.0 MPa; the product is placed in the flattening mold and the press is activated. Fourth, the pressure is set to 3.5-4.0 MPa; the product is rotated 180° and placed in the flattening mold, and the press is activated. The flattening amount is 0.1-0.15 mm for the 3.0-3.5 MPa setting and 0.2-0.25 mm for the 3.5-4.0 MPa setting.
[0029] It should be noted that in this article, relational terms such as first and second are used only to distinguish one entity from another, and do not necessarily require or imply any such actual relationship or order between these entities.
[0030] The above examples are merely illustrative of this utility model and do not constitute a limitation on the scope of protection of this utility model. All designs that are the same as or similar to this utility model are within the scope of protection of this utility model.
Claims
1. A mold for flattening copper material, characterized in that, It includes a flattening cavity, which has a pressure chamber 1 (3) and a pressure chamber 2 (4) arranged vertically and connected to each other, and the opening size of the pressure chamber 1 (3) is larger than the opening size of the pressure chamber 2 (4).
2. The can- flattened copper product mold according to claim 1, wherein The second pressure chamber (4) opens from the bottom of the first pressure chamber (3) and extends downward in an inverted stepped shape.
3. The can end mold defined in claim 2 wherein: The opening of the pressure chamber (3) is rectangular.
4. The can- flattened copper product die of claim 3 wherein, The opening of the second pressure chamber (4) is rectangular.
5. A can end die as defined in claim 4 wherein, The four corners of the pressure chamber (3) are all chamfered.
6. The can end of claim 4 wherein: The four corners of the pressure chamber 2 (4) are all provided with chamfered structures.
7. A can end die as defined in claim 5 or 6 wherein, The chamfer structure is a rounded chamfer structure.
8. The can end of claim 1 wherein: The flattened copper material mold has openings (5) on both sides, and the openings (5) extend into the pressure chamber (3).
9. A flattened copper article mold system, characterized by, Includes a flattening copper die and a lifting block as described in any one of claims 1-8, wherein the lifting block is positioned above the die and connected to a stamping machine, and the descent pressure of the lifting block can be adjusted in the range of 3.0-4.0 MPa by the flattening amount.